JOHN DEERE 7X30
COUGAR BOOM
Current as of 7/1/10
PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS
Tiger Corporation
3301 N. Louise Ave.
Sioux Falls, SD 57107
1-800-843-6849
1-605-336-7900
www.tiger-mowers.com
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FORWARD
This manual contains information about many features of the Tiger mowing
and roadside maintenance equipment. Some of these include: Safety precautions,
Assembly instructions, Operations, Maintenance and Parts. This manual will also
assist you in the proper break-in, daily care, and troubleshooting of your new
mower.
We recommend that you read carefully the entire manual before operating the
unit. Also, time spent in becoming fully acquainted with its performance features,
adjustments, and maintenance schedules will be repaid in a long and satisfactory
life of the equipment.
Troubleshooting - Please, before you call, help us to help you!
Please look at the equipment to observe what is happening, then:
• Classify the problem
• Hydraulic, electrical or mechanical - Read the trouble shooting section
• Tractor or Truck chassis - Contact vehicle dealer
• If unable to correct the problem yourself, contact your local Tiger Dealer after
gathering:
• Machine model _______________________
• Serial number ________________________
• Dealer name _________________________
• Detailed information about the problem including results of troubleshooting
Attention Owner / Operator / Dealer: It is your obligation to read, and understand,
the warranty information section located at the back of this manual denoting that the
purchaser understands the safety issues relating to this machine and has received
and will read a copy of this manual.
If at any time, you have a service problem with your Tiger mower, Contact
your local dealer for service and parts needed.
MANUFACTURED BY:
Tiger Corporation
3301 N. LouiseAve.
Sioux Falls, SD 57107
1-800-843-6849
DISTRIBUTED BY:
_____________________
_____________________
1-_____-_____-________
1-_____-_____-________
1-605-336-7900
www.tiger-mowers.com
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JD 7X30 COUGAR FORWARD
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TABLE OF CONTENTS
SAFETY_____________________________________________ 1-1
Safety Information__________________________________ 1-2
ASSEMBLY / MOUNTING SECTION_______________________2-1
OPERATION SECTION_________________________________ 3-1
MAINTENANCE SECTION______________________________ 4-1
PARTS SECTION_____________________________________ 5-1
Parts Ordering Guide_______________________________ 5-2
Parts Table of Contents_______________________________ 5-3
COMMON SABER SECTION______________________________ 6-1
WARRANTY INFORMATION_____________________________ 7-1
This symbol means:
CAUTION – YOUR SAFETY IS AT RISK!
When you see this symbol, read and
follow the associated instructions carefully
or personal injury or damage may result.
Tiger is a registered trademark.
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JD 7X30 COUGAR
SAFETY
SECTION
Safety Section 1-1
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SAFETY
A safe and careful operator is the best operator. Safety is of
primary importance to the manufacturer and should be to the owner /
operator. Most accidents can be avoided by being aware of your
equipment, your surroundings, and observing certain precautions.
The first section of this manual includes a list of Safety Messages that,
if followed, will help protect the operator and bystanders from injury
or death. Read and understand these Safety Messages before
assembling, operating or servicing this mower. This equipment
should only be operated by those persons who have read the Manual,
who are responsible and trained, and who know how to do so safely
and responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is
used throughout this manual and on decals which are attached to the
equipment. The Safety Alert Symbol means: “ATTENTION! BECOME
ALERT! YOUR SAFETY IS INVOLVED!” The symbol and signal word are
intended to warn the owner / operator of impending hazards and the degree
of possible injury when operating this equipment.
Practice all usual and customary safe working precautions and
above all -- remember safety is up to YOU! Only YOU can
prevent serious injury or death from unsafe practices.
This is the Safety Alert Symbol. When you see this symbol on your machine or in
these instructions, be alert to the potential for personal injury.
The lowest level of Safety Message; warns of possible injury. Decals located on the
equipment with this signal word are Black and Yellow.
Serious injury or possible death! Decals are Black and Orange.
Imminent death / critical injury. Decals are Red and White.
READ, UNDERSTAND, and FOLLOW the following Safety
Messages. Serious injury or death may occur unless care is taken to follow
the warnings and instructions stated in the Safety Messages. Always use
good common sense to avoid hazards.
(SG-2)
JD 7X30 COUGAR Safety Section 1-2
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SAFETY
!
PELIGRO!
DANGER!
Si no lee Ingles, pida ayuda a alguien que
si lo lea para que le traduzca las medidas
de seguridad. (SG-3)
LEA EL
INSTRUCTIVO!
Never operate the Tractor or Implement until you have read and
completely understand this Manual, the Tractor Operator’s Manual,
andeachoftheSafetyMessagesfoundintheManualorontheTractor
and Implement. Learn how to stop the tractor engine suddenly in an
emergency. Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure
the operator has fully read and understood the manuals prior to
operation. (SG-4)
WARNING!
WARNING!
Always maintain the safety decals in good readable condition. If the
decalsaremissing, damaged, orunreadable, obtainandinstallreplace-
ment decals immediately. (SG-5)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
EquipmentusetheTractorflashingwarninglightsandfollowalllocaltraffic
regulations. (SG-6)
Operate this Equipment only with a Tractor equipped with an
approved roll-over-protective system (ROPS). Always wear seat
belts. Serious injury or even death could result from falling off the
tractor--particularly during a turnover when the operator could be
pinned under the ROPS. (SG-7)
WARNING!
WARNING!
DANGER!
Do not modify or alter this Implement. Do not permit anyone to modify
or alter this Implement, any of its components or any Implement
function. (SG-8)
BEFOREleavingthetractorseat, alwaysengagethebrakeand/orset
the tractor transmission in parking gear, disengage the PTO, stop the
engine,removethekey,andwaitforallmovingpartstostop. Placethe
tractorshiftleverintoalowrangeorparkinggeartopreventthetractor
fromrolling. NeverdismountaTractorthatismovingorwhiletheengine
is running. Operate the Tractor controls from the tractor seat only.
(SG-9)
JD 7X30 COUGAR Safety Section 1-3
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SAFETY
NeverallowchildrenorotherpersonstorideontheTractororImplement.
DANGER!
DANGER!
Falling off can result in serious injury or death.
(SG-10)
Never allow children to operate or ride on the Tractor or Implement.
(SG-11)
WARNING!
Do not mount the Tractor while the tractor is moving. Mount the
Tractor only when the Tractor and all moving parts are completely
stopped.
(SG-
12)
DANGER!
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions. (SG-13)
DANGER!
DANGER!
Never work under the Implement, the framework, or any lifted compo-
nent unless the Implement is securely supported or blocked up to
prevent sudden or inadvertent falling which could cause serious injury
or even death. (SG-14)
Do not operate this Equipment with hydraulic oil leaking. Oil is
expensive and its presence could present a hazard. Do not check for
leaks with your hand! Use a piece of heavy paper or cardboard. High-
pressure oil streams from breaks in the line could penetrate the skin
andcausetissuedamageincludinggangrene. Ifoildoespenetratethe
skin, have the injury treated immediately by a physician knowledge-
able and skilled in this procedure. (SG-15)
JD 7X30 COUGAR Safety Section 1-4
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SAFETY
WARNING! The operator and all support personnel should wear hard hats,
safety shoes, safety glasses, and proper hearing protection at all
times for protection from injury including injury from items thrown by
the equipment.
(SG-16)
CAUTION!
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA-
NENT HEARING LOSS! Tractors with or without an Implement at-
tached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. Note: Hearing loss from loud noise
[from tractors, chain saws, radios, and other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)
WARNING!
Transport only at safe speeds. Serious accidents and injuries
can result from operating this equipment at unsafe speeds.
Understand the Tractor and Implement and how it handles before
transporting on streets and highways. Make sure the Tractor
steering and brakes are in good condition and operate properly.
Before transporting the Tractor and Implement, determine
the safe transport speeds for you and the equipment. Make
sure you abide by the following rules:
1.
Test the tractor at a slow speed and increase the speed slowly.
Apply the Brakes smoothly to determine the stopping characteristics
of the Tractor and Implement. As you increase the speed of the
Tractor the stopping distance increases. Determine the maximum
safe transport speed for you and this Equipment.
2. Test the equipment at a slow speed in turns. Increase the speed
through the turn only after you determine that it is safe to operate
at a higher speed. Use extreme care and reduce your speed
when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum safe turning speed for you
and this equipment before operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds that you
have determined are safe and which allow you to properly
control the equipment.
3.
Be aware of the operating conditions. Do not operate the Tractor
with weak or faulty brakes. When operating down a hill or on wet
or rain slick roads, the braking distance increases: use extreme
care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and reduce your speed. Be
aware of traffic around you and watch out for the other guy.
(SG-19)
JD 7X30 COUGAR Safety Section 1-5
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SAFETY
WARNING! Never attempt to lubricate, adjust, or remove material from the
Implement while it is in motion or while tractor engine is running. Make
sure the tractor engine is off before working on the Implement.
(SG-20)
WARNING!
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners,
worn or broken parts, and leaky or loose fittings. Make sure all pins
are properly secured. Serious injury may occur from not maintaining
this machine in good working order. (SG-21)
WARNING!
Always read carefully and comply fully with the manufacturers instruc-
tions when handling oil, solvents, cleansers, and any other chemical
agent. (SG-22)
DANGER!
DANGER!
DANGER!
Never run the tractor engine in a closed building or without adequate
ventilation. The exhaust fumes can be hazardous to your health.
(SG-23)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death.
(SG-24)
Never allow children to play on or around Tractor or Implement. Children
can slip or fall off the Equipment and be injured or killed. Children can
cause the Implement to shift or fall crushing themselves or others. (SG-25)
JD 7X30 COUGAR Safety Section 1-6
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SAFETY
DANGER!
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or Imple-
ment, an operator on prescription or over-the-counter medication must
consult a medical professional regarding any side effects of the medi-
cation that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol. (SG-27)
DANGER!
OperatetheTractorand/orImplementcontrolsonlywhileproperlyseated
in the Tractor seat with the seat belt securely fastened around you.
Inadvertent movement of the Tractor or Implement may cause serious
injury or death. (SG-29)
Mow only in conditions where you have clear visibility in daylight or with
adequate artificial lighting. Never mow in darkness or foggy conditions
where you cannot clearly see at least 100 yards in front and to the sides of
the tractor and mower. Make sure that you can clearly see and identify
passersby,steepslopes,ditches,drop-offs,overheadobstructions,power
lines, debris and foreign objects. If you are unable to clearly see this type
WARNING!
of items discontinue mowing.
(SGM-1)
DANGER!
Thereareobviousandhiddenpotentialhazardsintheoperationofthis
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or
even death may occur unless care is taken to insure the safety of the
operator, bystanders, or passersby in the area. Do not operate this
machine with anyone in the immediate area. Stop mowing if anyone
is within 100 yards of mower. (SGM-2)
DANGER!
All Safety Shields, Guards and Safety devices including
(but not limited to) - the Deflectors, Chain Guards, Steel
Guards, Gearbox Shields, PTO integral shields , and
Retractable Door Shields should be used and main-
tained in good working condition. All safety devices
should be inspected carefully at least daily for missing
or broken components. Missing, broken, or worn items
must be replaced at once to reduce the possibility of
injury or death from thrown objects, entanglement, or
blade contact. (SGM-3)
JD 7X30 COUGAR Safety Section 1-7
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SAFETY
DANGER!
The rotating parts of this machine have been designed and tested for
rugged use. However, the blades could fail upon impact with heavy,
solid objects such as metal guard rails and concrete structures. Such
impact could cause the broken objects to be thrown outward at very
high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such
obstacles. (SGM-4)
Extremecareshouldbetakenwhenoperatingnearlooseobjectssuch
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that
cannot be removed must be clearly marked and carefully avoided by
the operator. Stop mowing immediately if blades strike a foreign
object. Repair all damage and make certain rotor or blade carrier is
balanced before resuming mowing. (SGM-5)
WARNING!
Many varied objects, such as wire, cable, rope, or chains, can become
entangled in the operating parts of the mower head. These items could
thenswingoutsidethehousingatgreatervelocitiesthantheblades. Such
a situation is extremely hazardous and could result in serious injury or
even death. Inspect the cutting area for such objects before mowing.
Remove any like object from the site. Never allow the cutting blades to
contact such items. (SGM-6)
WARNING!
WARNING!
Mow at the speed that you can safely operate and control the tractor and
mower. Safemowingspeeddependsonterrainconditionandgrasstype,
density,andheightofcut. Normalgroundspeedrangeisfrom0to5mph.
Use slow mowing speeds when operating on or near steep slopes,
ditches,drop-offs,overheadobstructions,powerlines,orwhendebrisand
foreign objects are to be avoided. (SGM-7)
Avoid mowing in reverse direction when possible. Check to make sure
there are no persons behind the mower and use extreme care when
mowinginreverse. Mowonlyataslowgroundspeedwhereyoucansafely
operateandcontrolthetractorandmower. Nevermowanarea thatyou
have not inspected and removed debris or foreign material. (SGM-8)
WARNING!
WARNING!
DANGER!
Do not put hands or feet under mower decks. Blade Contact can result
seriousinjuryorevendeath. Stayawayuntilallmotionhas stoppedand
the decks are securely blocked up.
(SGM-9)
Replacebentorbrokenbladewithnewblades. NEVERATTEMPTTO
STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY
CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE-
QUENTFAILUREANDPOSSIBLESERIOUSINJURYFROMTHROWN
BLADES. (SGM-10)
JD 7X30 COUGAR Safety Section 1-8
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SAFETY
WARNING!
DANGER!
Do not mow with two machines in the same area except with Cab tractors
with the windows closed. (SGM-11)
Rotary and Flail Mowers are capable under adverse conditions of
throwing objects for great distances
(100 yards or more) and
causing serious injury or death. Follow safety messages carefull
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN
LESS:
-Front and Rear Deflectors are installed and in good,
working condition;
-Mower Head is running close to and parallel to the ground
without exposed Blades;
-Passersby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign
material such as rocks, cans, glass, and general debris
has been removed.
Where there are grass and weeds high enough to hide debris
that could be struck by the blades, the area should be: in-
spected and large debris removed, mowed at an intermediate
height, inspected closely with any remaining debris being re-
moved, and mowed again at desired final height. (SBM-1)
NOTE:
Use extreme caution when raising the Mower head. Stop the Blades
from turning when the Mower Head is raised and passersby are within
100 yards. Raising the Mower head exposes the Cutting Blades
which creates a potentially serious hazard and can cause serious
DANGER!
DANGER!
injury by objects thrown from the Blades or by contact with the Blades.
(SBM-2)
Be particularly careful in transport. The Mower has raised the center
ofgravityforthetractorandhasincreasedthepossibilityofoverturn. Turn
curves or go up slopes only at low speed and using a gradual turning
angle. Slow down on rough or uneven surfaces. (SBM-3)
Never Leave the mower unattended while the head is in the
raised position. The mower could fall causing serious injury
WARNING!
WARNING!
to anyone who might inadvertently be under the mower.
(SBM-4)
The rotating parts of this machine continue to rotate even after the Tractor
has been turned off. The operator should remain in his seat for 60
seconds after the brake has been set, the PTO disengaged, the tractor
turned off, and all evidence of rotation has ceased.
(SBM-5)
“Wait a minute...Save a life!”
JD 7X30 COUGAR Safety Section 1-9
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SAFETY
Relieve hydraulic pressure prior to doing any maintenance or repair
work on the Implement. Place the Mower Head on the ground or
securely supported on blocks or stands, disengage the PTO, and turn
off the engine. Push and pull the control Levers or Joystick several
times to relieve pressure prior to starting any maintenance or repair
work.
(SBM-6)
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom
within10feetofanypowerline. Whenworkingclosetooverheadpower
lines consult your electric company for a safe code of operation.
(SBM-7)
DANGER!
DANGER!
WhentransportingBoomMoweronatruckortrailer, theheightorwidth
may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause
propertydamageorseriousinjuryordeath. Ifnecessarylowerboomto
reduce height and/or remove mowing head to reduce width to the legal
limits. (SBM-8)
Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from
groundorfromoverheadtrimming. Stopmowingifworkersorpassersby
are with in 100 yards. (SBM-9)
DANGER!
DANGER!
DANGER!
Each Rear Wheel must have a minimum of 1500 pound contact with
the surface to prevent lateral instability and possible tip-over which
could result in serious bodily injury or even death. Widen the wheel
tread and add weights if needed. Refer to the mounting instructions
or call Customer Service if you need assistance with Couterweight
Procedure. (SBM-11)
Always disconnect the wire leads from the mower pump solenoid
before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped
before working on Mower or Tractor. The Mower Blades could
inadvertently be turned on without warning and cause immediate
dismemberment, injury or death. (SBM-12a)
DANGER!
The flail cutter shaft is designed for standard rotation (same
rotation as the tractor wheels during forward travel). Never operate the
cutter shaft in the reverse rotation. Operating this mower in reverse
rotation may cause objects to be thrown out the front of the mower
head.
JD 7X30 COUGAR Safety Section 1-10
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SAFETY
WARNING!
WARNING!
Engine Exhaust, some of its constituents, and certain components contain or emit
chemicals known to the state of California to cause cancer and birth or other reproductive
harm.
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer and birth or other reproductive
harm. Wash hands after handling!
Tiger mowers use balanced and matched system components for blade carriers, blades,
cutter-shafts, knives, knife hangers, rollers, drive-train components and bearings. These parts are
made and tested to Tiger specifications. Non-genuine “will fit” parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties
and present a safety hazard. Use genuine Tiger mower parts for economy and safety.
SEE YOUR
DEALER
In addition to the design and configuration of this Implement, including Safety Signs and Safety
Equipment, hazard control and accident prevention are dependent upon the awareness,
concern, prudence, and proper training of personnel involved in the operation, transport,
maintenance, and storage of the machine. Refer also to Safety Messages and operation
instruction in each of the appropriate sections of the Tractor and Equipment Manuals. Pay
close attention to the Safety Signs affixed to the Tractor and Equipment.
(SG-18)
JD 7X30 COUGAR Safety Section 1-11
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SAFETY
PART NO.
LOCATION
002369
HYDRAULIC TANK
00725746
INSIDE OF CAB
00769737
MOWER DECK
JD 7X30 COUGAR Safety Section 1-12
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SAFETY
PART NO.
LOCATION
00758194
MOWER DECK
02962764
MAIN BOOM, SECONDARY BOOM, MAIN FRAME
02962765
MAIN FRAME
02965262
HYDRAULIC TANK
JD 7X30 COUGAR Safety Section 1-13
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SAFETY
PART NO.
LOCATION
02967668
MOWER DECK
02971123
HYDRAULIC TANK
03200285
OUTSIDE OF CAB
22645
INSIDE OF CAB
22839
MOWER DECK
JD 7X30 COUGAR Safety Section 1-14
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SAFETY
PART NO.
LOCATION
22840
INSIDE OF CAB
24028
MOWER DECK
25387
INSIDE OF CAB
10” x 5.5”
31522
MOWER DECK, MAIN BOOM
18.25” x 10” 31523
HYDRAULIC TANK
13.5” x 7”
31513
JD 7X30 COUGAR Safety Section 1-15
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SAFETY
PART NO.
LOCATION
27001
INSIDE OF CAB
31935
INSIDE OF CAB
32707
HYDRAULIC TANK
42350
MOWER DECK
JD 7X30 COUGAR Safety Section 1-16
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SAFETY
PART NO.
LOCATION
32708
HYDRAULIC TANK
32709
INSIDE OF CAB
33224
MOWER DECK
33438
MAIN BOOM
JD 7X30 COUGAR Safety Section 1-17
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SAFETY
PART NO.
LOCATION
06550012
INSIDE OF CAB
33743
INSIDE OF CAB
JD 7X30 COUGAR Safety Section 1-18
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SAFETY
PART NO.
LOCATION
RED
42399
REFLECTIVE TAPE
MOWER DECK
AMBER
4240006
REFLECTIVE TAPE
MOWER DECK
6T3217
MOWER DECK
6T3219
INSIDE OF CAB
6T3220
FRONT PUMP MOUNT
JD 7X30 COUGAR Safety Section 1-19
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SAFETY
PART NO.
LOCATION
6T3221
INSIDE OF CAB
6T3222
INSIDE OF CAB
6T3224
MOWER DECK
6T3225
INSIDE OF CAB
JD 7X30 COUGAR Safety Section 1-20
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SAFETY
PART NO.
LOCATION
6T3230
INSIDE OF CAB
6T3231
INSIDE OF CAB
6T3233
HYDRAULIC TANK
6T3234
INSIDE OF CAB
6T3236
MOWER DECK
JD 7X30 COUGAR Safety Section 1-21
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SAFETY
PART NO.
LOCATION
6T3237
INSIDE OF CAB
06550008
INSIDE OF CAB
6T3243
INSIDE OF CAB
6T3249A
MOWER DECK
6T3261
MOWER DECK
JD 7X30 COUGAR Safety Section 1-22
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