ZT2350A
ZT2350A
23 HP – 50” CUT
CELEBRATING OVER 60 YEARS OF INNOVATION
1945 - 2007
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650
Made In The
Manufacturing quality lawn care equipment since 1945
USA
OWNER’S MANUAL
STARTING SERIAL # L506-017001
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12890
Rev. 07-191
CONTENTS
LIMITED WARRANTY…………
2
OPERATION………………..…16
INTRODUCTION………………
4
General…………………………4
Before Operating………………4
Uncrating & Assembly…………5
Features……………………… 16
Starting…………………………19
Grass Height of Cut……………19
Controls………...……..……… 20
SERVICE & ADJUSTMENTS 21
Adjusting Deck Height…………21
Deck Level…………………… 21
Deck Belt Replacement………22
Hydro Belt Replacement………23
Seat Adjustment………………24
Parking Brakes…………………25
SYMBOLS & DECALS………
6
SAFETY INSTRUCTIONS……
8
General use and safety rules…8
Slope Operation………………10
Children Safety…………………10
SPECIFICATIONS……………11
CUSTOMER
RESPONSIBILITY……………12
WIRING SCHEMATIC…………26
PARTS BREAKDOWN……… 27
TROUBLESHOOTING……… 34
MOWER IDENTIFICATION… 37
REPLACEMENT PARTS……38
MAINTENANCE LOG…………39
SWISHER HISTORY………… 40
Operator Presence……………12
Tires……………………………12
Blade Maintenance……………13
Battery…………………………13
V-belts…………………………14
Engine…………………………14
Overall Unit Care………….……14
Transporting Safety……………14
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3
INTRODUCTION
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the
greatest efficiency and rapid mowing of large areas. Conveniently located controls and
dual commercial grade hydrostatic transmissions regulated by steering levers, contribute to
the machine’s performance.
This manual is a valuable document. Following the instructions for use, service,
maintenance, etc. can greatly increase the life-span of your machine .
General
In this operator’s manual, left and right, backward and forward are used in relation to the normal
operators position.
NOTE:
If you have never used a Zero Turn mower before, refer
to the Operation Controls section of this manual before
Read Before Operating
attempting to operate one for the first time.
This machine is constructed only for mowing grass on lawns and other free and even
ground without obstacles. This machine is not intended for commercial use. The
manufacturer’s directions concerning operation, maintenance, and repairs must be
carefully followed.
This machine must only be operated, maintained, and repaired by persons that are
familiar with the machine’s special characteristics and who are well versed in safety
instructions.
Accident prevention regulations, other general safety regulations, occupational safety
rules, and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage.
¾ Read engine manufacturer’s
operating and maintenance
instructions.
¾Set parking brake
¾ Be sure mower blades are turned off –
PTO switch pushed down.
¾ Read and observe all safety
instructions on your mower and in the
manual
¾ Know how to stop the engine – Turn key
to off
¾ Know how to stop the unit – Return
control handles to neutral
¾ Check engine oil.
¾ Check fuel caps to sure that they
are in place.
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4
INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
9 2 - ½” Wrenches or ½” Socket with drive ratchet
9 Tire pressure gauge
9 Nail bar or claw hammer
9 Wire snips
To Remove The Mower From The Crate
¾ Dispose of top and side panels of the crate.
¾ Remove loose parts and packing material
¾ Cut any banding or strapping that may be holding the mower to the crate.
¾ Disengage spark plug wire and place where it cannot make a connection.
¾ Raise the mower deck to its highest position..
¾ Disengage the parking brake by pushing the brake knob down.
Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
¾ Carefully push the mower off the crate to a safe and level area.
¾ Check engine oil. All engines are filled with oil and tested at the factory. Verify oil
level and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL
¾ Check the battery. If the battery is put into service after the “month & year” of the
date on the battery, then it may need to be charged with a 12 volt charger for a minimum
of 1 hour, but no more than 2 hours at a rate of 6 to 10 amps.
¾ Attach battery cables to battery. Always attach the positive terminal first.
¾ Install steering levers. Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
¾ Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL
AT THE REAR OF THE UNIT.
¾ Reconnect spark plug wire.
¾ Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE
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5
SYMBOLS & DECALS
OD45- Warning Decal
Swisher Flag U.S.A.– OD39
Notice Do Not Alter Wiring Decal– OD74
Operator Must Be Seated Decal– OD73
Flying Debris Decal – OD43
Triangle Danger Decal – OD55
No Step Decal – OD11
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6
SYMBOLS & DECALS cont.
Key/PTO Decal - 10273
Hydro Release -
10280
Throttle/Choke Decal - 10271
Danger/Warning Decal - 10276
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7
SAFETY INSTRUCTIONS
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in
this manual. When you see this symbol, carefully read the
message that follows and be alert to the possibility of
personal injury.
General Use
¾ Read all instructions in this operator’s manual
and on the machine before starting it. Ensure that
you understand them and then abide by them.
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting
to operate one for the first time.
¾Learn how to use the machine and its controls
safely and learn how to stop quickly. Also learn to
recognize the safety decals.
¾ Only allow the machine to be used by adults
who are familiar with its use.
¾ Make sure nobody else is in the area of the
machine when you start the engine, engage the
drive, or run the machine.
¾Stop the machine if someone enters the work
area.
¾Clear the area of objects such as stones, toys,
steel wire, etc. that may become caught in the
blades and thrown out.
¾Do Not Use this machine without the
Discharge Chute in place.
¾ Stop the engine and disconnect the spark plug
before cleaning the discharge deck.
¾ Never take passengers. The machine is only
intended for use by one person.
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8
SAFETY INSTRUCTIONS
General Use Continued
Remember
¾Always look around before and during reversing
maneuvers.
The operator is responsible
for avoiding dangers or
accidents.
¾ Slow down before turning.
¾ Shut down the mower deck when not mowing.
¾ Be careful when rounding fixed objects, so that
the blades do not hit them.
WARNING
¾ Only operate the machine in daylight or other
well-lit conditions.
When using the
¾ Keep the machine a safe distance from holes
or other irregularities in the ground.
machine, approved
personal protective
equipment shall be
used. Personal
¾ Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking other
drugs or medications that can affect your vision,
judgment, or coordination.
protective
equipment cannot
eliminate the risk of
injury, but it will
reduce the degree of
injury if an accident
does occur. Ask
your retailer for help
in choosing the right
equipment.
¾ Beware of traffic when working near or
crossing a road.
¾ Never leave the machine unsupervised with
the engine running. Always shut down the blades,
engage the parking brake, stop the engine, and
remove the ignition key before leaving the
machine.
¾ Never allow children or other persons not
trained in the use of the machine to use or service
it. Local laws may regulate the age of the user.
¾ Make sure that you have first aid equipment
close at hand when using the machine.
¾ Never use the machine when barefoot. Always
wear protective shoes or boots.
¾ Always wear approved protective glasses or a
full visor when assembling or driving.
¾ Ear Protection is recommended
¾ Never wear loose clothing that can get caught in
moving parts.
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SAFETY INSTRUCTIONS
Slope Operation
¾ Remove obstacles such as stones, tree branches, etc.
¾ Mow up and down, not side to side. Never drive the rider
on terrain that slopes more than 10 degrees.
¾ Avoid starting or stopping on a slope. If the tires begin to
slip, shut down the blades and drive slowly down the slope.
Remember
¾ Always drive evenly and slowly on slopes.
The operator is
responsible for
avoiding dangers or
accidents.
¾ Make no sudden changes in speed or direction.
¾ Avoid unnecessary turns on slopes, and if it proves
necessary, turn slowly and gradually downward, if possible.
¾ Watch for holes, ruts, or bumps. On uneven terrain, the
machine can tip more easily. Long grass can hide obstacles.
¾ Drive slowly and use small movements of the steering
controls.
¾ Do not mow wet grass. It is slippery, and the tires can
loose their grip, so that the machine slides.
¾ Do not try to stabilize the machine by putting a foot on the
ground.
Children
¾ Serious accidents may occur if you fail to be on guard for
children in the area of the machine. Children are often
attracted to the machine and mowing work. Never assume that
children will stay put where you last saw them.
¾ Keep children away from the mowing area and under close
supervision by another adult.
¾ Shut off the machine if children enter the work area.
¾ Never allow a child to ride with you.
¾ Never allow children to operate the machine.
¾ Be extra cautious near corners, bushes, trees, or other
objects that block your view.
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SPECIFICATIONS
GASOLINE CAPACITY
DUAL 2.0 GAL TANKS
UNLEADED REGULAR
AND TYPE
OIL TYPE (SPI-SF-SJ):
SPARK PLUG
GROUND SPEED
TIRE SIZE
SEE ENGINE MANUAL
SEE ENGINE MANUAL
0 – 6 mph
FRONT: 4.10x3.5-5 5/8
Bearing
REAR: 18 X 9.5 - 8
TIRE PRESSURE
BATTERY
FRONT: 50 psi Max
REAR: 22 psi Max
12V / Heavy Duty 275 CCA
Type U1L
HYDRO Bolt Torque
27 + - 3 ft. lbs
35 ft. lbs
BLADE BOLT TORQUE
CUTTING HEIGHT
CUTTING WIDTH
1.5” – 5”
50” – 3 Mulching Blade System
PARKING BRAKE
Spring Assisted
Pivoting
FRONT AXLE
SEAT
15” Back w/ Arm Rest
6” Adjustable Slide
TRANSMISSION
Commercial Grade Eaton
Hydrostatic
DECK LIFT
Spring Assisted
UNIT MEASUREMENTS
LENGTH:
WIDTH:
70”
50 ¼” “
Including Deck
WEIGHT:
600 lbs
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CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly. If your
mower does not function as described, repair the problem immediately.
¾ The engine should not start unless the parking brake is engaged, the PTO
(Blade Engagement – See OPERATION FEATURES section of this manual)
switch is disengaged (pressed down), and the operator is on the seat.
¾ When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
¾ When the engine is running and the PTO switch is engaged, any attempt
by the operator to leave the seat without first disengaging the PTO switch,
should shut off the engine.
¾ When the engine is running and the control levers are rotated in, any
attempt by the operator to leave the seat without rotating the control levers
out, should shut off the engine.
¾ The PTO switch should never engage without the operator on the seat.
Tires
¾ Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
¾ Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
¾ Avoid stumps, stones, deep ruts, sharp objects and other hazards that
may cause tire damage.
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12
CUSTOMER RESPONSIBILITIES
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety. Disconnect spark plug wire. Wear
heavy, thick gloves when holding onto blade. Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.
¾ Safely raise front of mower. SEE WARNING
WARNING
¾ Hold or block blade from turning.
When it is necessary to raise
¾ Loosen blade nut and remove blade.
the mower for any repair or
¾ Replace blade, (SEE SPECIFICATIONS).
service, use jackstands to
provide adequate support.
DO NOT rely on hydraulic or
mechanical jacks
Battery
WARNING
The battery contains sulfuric acid
and electrolytes which are
poisonous and corrosive.
¾ The battery is a maintenance-free battery and the fluid level cannot be checked.
¾ Charge battery if needed.
To clean battery and terminals
¾ Remove terminal guard.
¾Disconnect the BLACK battery cable first, then the RED battery cable and remove
the battery.
¾ Rinse the battery with plain water and dry.
¾ Clean terminals and battery cable ends with wire brush until shiny.
¾ Coat terminals with grease or petroleum jelly
¾ Reinstall battery
¾ Reconnect the battery cables
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13
CUSTOMER RESPONSIBILITIES
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if
necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt
part numbers and SERVICE section of this manual for instructions on how to replace the
belt.
Engine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall Unit Care
¾ Reduce the risk of fire by removing grass, leaves, and other debris that may
have accumulated on the machine. Allow the machine time to cool before
cleaning or putting it in storage.
¾ Wash mower periodically. Clean above and below deck.
¾ Keep all electrical connections clean and tight.
Driving and Transport on Public Roads
¾Check applicable road traffic regulations before driving and transporting on public
roads.
¾If the machine is transported, you should always use approved fastening equipment
and ensure that the machine is well anchored.
¾The cutting deck should also be lowered to the lowest position and the parking brake
engaged.
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14
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before
Each
Use
8 Hours 25 Hours
50 Hours 100 Hours
Season
Before
Storage
Check Brake
Operation
X
X
X
X
X
Check Tire
Pressure
Check Operator
Presence
Parking Brake
X
X
Check for Loose
Fasteners
X
X
Sharpen/Replace
Mower Blades
X3
Check Battery
X
X
X
X
Clean Battery &
Terminals
Check Belts
X
Check Engine Oil
X
X
Change Engine Oil
w/ filter
X1,2
Change Engine Oil
w/o filter
X1,2
Replace Oil Filter
X1,2
Clean Air Filter
Inspect Muffler
X2
X
Clean Engine
Cooling Fins
X2
Replace Spark Plug
Replace Fuel Filter
X
X
X
1 – Change more often when operating under a heavy load or in high ambient temperatures
2 – Service more often when operating in dirty or dusty conditions
3 – Replace blades more often when mowing in sandy soil
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OPERATION
FEATURES
9
7
10
6
12
1.
2.
3.
4.
5.
6.
Throttle Control – Used to control
Engine Speed
7.
8.
9.
Control Levers – Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
Hour Meter – Indicates hours of
operation
Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
Choke Control – Used when starting
a cold engine
Fuel Tanks – Dual 2.0 gal fuel tanks
PTO Switch – Used to engage or
disengage the deck blades
10. Seat Slide
Ignition Switch – Used to start or
stop the engine
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
Deck Lift Handle – Used to raise and
lower the cutting deck
SEE DETAILS PAGE
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16
OPERATION
FEATURES
9
7
13
1.
Throttle Control – Used to control
Engine Speed
7.
8.
9.
Control Levers – Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
2.
3.
4.
5.
6.
Hour Meter – Indicates hours of
operation
Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
Choke Control – Used when starting
a cold engine
Fuel Tanks – Dual 2.0 gal fuel tanks
PTO Switch – Used to engage or
disengage the deck blades
10. Seat Slide
Ignition Switch – Used to start or
stop the engine
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
Deck Lift Handle – Used to raise and
lower the cutting deck
SEE DETAILS PAGE
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OPERATION
FEATURES
Left Control Panel
Right Control Panel
6
3
4
1
2
5
8
11
Rear of Unit
1.
2.
3.
4.
5.
6.
Throttle Control – Used to control
Engine Speed
7.
8.
9.
Control Levers – Sets the speed of the
mower in both the forward and reverse
directions and also turns the mower.
Hour Meter – Indicates hours of
operation
Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
Choke Control – Used when starting
a cold engine
Fuel Tanks – Dual 2.0 gal fuel tanks
PTO Switch – Used to engage or
disengage the deck blades
10. Seat Slide
Ignition Switch – Used to start or
stop the engine
11. Battery
12. Pivoting Front Axle
13. Discharge Chute
Deck Lift Handle – Used to raise and
lower the cutting deck
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18
OPERATION
Starting
¾ Operator must be sitting in the seat. Control handles must be in the neutral
(outward) position. Parking Brake on. PTO must be in the disengage position
(pushed down).
¾ Set choke (if needed), turn key and release as soon as engine starts. Adjust
throttle to half and shut choke off.
¾ Release the Parking Brake.
¾ Be sure all people are clear of the area. Engage blades and set RPM to
maximum.
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting
to operate one for the first time.
Grass Height & Cutting Suggestions
¾ Do not attempt to cut wet grass
¾ The average lawn should be cut to 2 ½” during the cool season and to over 3”
during the hot months. For healthier and better looking lawns, mow often and after
moderate growth.
¾ As a rule , never cut more than 1/3 of the total grass blade length. Correct
mowing height can reduce weeds and lawn disease.
¾ For best performance, grass over 6 inches in height should be mowed twice.
The first cut should be set relatively high and the second set to the desired height.
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OPERATION
Controls
¾ Be familiar with all controls, their functions and how to operate them before
starting the machine.
¾Motion control levers on each side of the console control the direction of
movement. SEE FIGURE BELOW
Control Handles
Neutral Position
Slow Forward
Fast Forward
90 Degree Right Turn
90 Degree Left Turn
Slow Reverse
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting
to operate one for the first time.
360 Degree Right Turn
360 Degree Left Turn
Note: The pressure required to operate the mower is very slight
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20
SERVICE & ADJUSTMENTS
Adjusting The Cutting Height
¾ Push out on the Deck Lift Handle and raise or lower the deck to the desired
position.
¾ Position 1 is the lowest setting and Position 8 is the highest position
¾ The cutting range is from approximately 1 ½” to approximately 5”
Deck Leveling
TOOLS REQUIRED:
9 2 - ½” Wrenches or ½” Socket with drive ratchet
¾ Lower the cutting deck down to the lowest position (position 1)
¾ Loosen the nuts on the top side of the deck hanger brackets (3 places) where
the lift chains attach to.
¾ With all three loose on top of the brackets the deck should now set on the
ground resting on the roller wheels.
¾ Tighten the nuts on the top of the lift brackets making sure that all three lift
chains are pulled tight.
¾ Lift deck using the deck lift handle to the desired position
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21
SERVICE & ADJUSTMENTS
Deck Belt Routing &
Replacement
Removal
Replacement
9 Disconnect spark plug wire
9 Install new belt by placing it around
the deck pulleys. Refer to routing
diagram below.
9Apply parking brake
9 Lower the deck to its lowest position
9 Remove the belt covers
9 Disconnect tension idler
9 The belt will be loose at this time
9 Tightly secure the belt tension back
to its original position
9 Roll the belt over the top of the deck pulleys 9 Reinstall the belt covers
9 Remove belt
9 Reconnect spark plug wire
Front of Unit
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
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SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Removal
Replacement
9 Disconnect spark plug wire
9 Install new belt by placing it around
the engine pulley and the hydro
pulleys. Refer to routing diagram
below.
9Apply parking brake
9Disconnect wiring from electric clutch
9Remove clutch stop weldment (9973TK)
9 Remove t he engine to deck belt
9Disconnect idler spring
9 The belt will be loose at this time
9 Tightly secure the belt tension back
to its original position
9 Reinstall the belt from the engine to
the deck
9 Disconnect tension idler
9 Remove belt from the engine pulley and from
the Hydro pulleys
9Reconnect wiring to the electric
clutch
Idler Pulley
Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
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SERVICE & ADJUSTMENTS
Engine to Deck Belt
Removal
Replacement
9 Apply parking brake
9 Install new belt by placing it around
the electric clutch and route it through
the idler and around the deck pulley.
Refer to routing diagram below.
9 Lower the deck to its lowest position
9 Disconnect tension idler
9 Remove belt from the mower deck and the
9 The belt will be loose at this time
electric clutch
9 Tightly secure the belt tension back
to its original position
Seat Adjustment
9 The Swisher ZT2350 is equipped with a 6” range sliding seat.
9 Release the tension on the seat adjustment lever by pushing
the yellow tip lever to the left. See features section in this
manual
9 Using your own weight, slide the seat to the desired position
9 Release the lever
Travel Reduction Adjustment (Ref. Page 29)
9 To improve the tracking of the Swisher ZT2350 the speed of one of the rear wheels needs
to be decreased. If the ZT2350 pulls to the right the left wheel will need to decrease speed
and if pulling to the left the right wheel will need to decrease speed.
9 To decrease the speed in one of the rear wheels turn the bolt (item 16) counter clockwise.
This will limit travel of the handle. Ensure after the bolt has been moved that the nuts holding
the bolt in place are securely tightened.
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SERVICE & ADJUSTMENTS
Parking Brakes
9 The Swisher ZT2350A is equipped with a Parking Brake system activated by pulling
the brake knob (10) up.
9Adjustment for the system is located on the ends of the brake weldment rod (18).
9 Raise the rear wheel off the ground.
9 Disengage the hydro to be adjusted with the hydro release handle at the rear of the
unit
9Adjust so that the brake is not on when the handles are in the operator position. The
wheel should turn freely.
9 The wheel should not turn when the brake is engaged.
9 To tighten the brake, turn the adjustment nuts towards the end of the cable.
9 Recheck adjustment with control handle
9 Lower unit back to the ground
9Reengage the hydro at the rear of the unit
ITEM #
1
DESCRIPTION
Weldment; Rod Mount - ZTR Bra ke
Pla te; C la sp - ZTR Bra ke
Weldment; Rod Pivot
Weldment; ZTR Bra ke Linka ge - Left
PART #
13190
13191
13195
13202
2
3
4
5
Weldment; ZTR Bra ke Linka ge - Right 13198
6
Spa cer
B99S
7
8
9
5/16-18 x 3/4 FLA NG E BOLT
5/16-18 SERR FLA NG E NUT
Weldment; Push Rod, ZTR Bra ke
SHIFT KNOB
3/32 X 1 C otter Pin
1/4-20 Fla nge Nut
NB596
NB170
13207
B19
NB708
NB524
NB173
NB690
TZ2S
10
11
12
13
14
15
16
17
18
19
5/16-18 Ja m Nut
1/4-20 X 3/4 Fla nge (Self C utting)
Two Speed Spring (AZ32 1998)
1/4 SA E Wa sher
1/4-20 Nylok Nut
Weldment; Rod 5/16-18 x 11 1/2; 2 1/2 E13208
Link - C lutch C ha in T2L
NB274
NB180
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WIRING HARNESS
WARNING
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support. DO NOT rely on
hydraulic or mechanical jacks
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PARTS BREAKDOWN
Item #
Description
Frame Pan
Part #
Item #
Description
Height Adjust Handle
Part #
9952
1
2
3
9999
12
Lift Support Plate (right)
Lift Support Plate (left)
Lock Plate
9937
9936
9922
13
14
15
Deck Lift Handle Spring
5/16-18 X 2 1/2 GR5 Bolt
5/16 SAE Washer
10535
NB138
NB275
NB181
9941
NB563
NB504
7839Z
7826
4
16
17
18
19
20
21
22
23
Nut - Nyloc 5/16-18 ZY
Front Handle Cover
5/16-18 X 3 GR2 Bolt
5
6
7
8
9
10
11
Bolt - Self Tapping, 5/16-18
9" X 1.25" Steering Linkage Txt Blk
Spacer
26x249
10898
B99S
Bolt - 5/16-18 X 1 1/4 HCC GR5 ZY
Bushing - Latch Pin
Height Adjust Handle Grip
Deck Lift Weldment
Bolt - 5/16-18 X 1 1/2 HCC GR5 ZY
5/16-18 X 1 1/4 Serrated Flange Bolt NB253
Linkage Tab
5/16-18 Serrated Flange Nut
Solenoid Bracket Painted
9958
NB170
9913
12838
NB505
SEE DETAILS
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PARTS BREAKDOWN
Item #
Description
Part #
1
2
3
4
5
6
7
8
9
23 HP B&S Engine
5/16-18 Serrated Flange Nut
Spacer Engine Pulley
N/A
NB170
BB105SL
9993
Motor Pulley 3.25"
1/4 X 1/2 Key Stock
Engine Pulley Spacer Short .687
Electric Clutch
Washer Belleville Engine Pulley
7/16-20 X 3.25 HCF GR5 ZP
4258
689S
3813
699
NB705
10 5/16-18 X 1 1/4 Serrated Flange Bolt NB253
11
12
Oil Drain Valve
Oil Drain Valve Cap
AS122
AS123
Not Shown
Description
Solenoid Assembly
Wiring Harness
Part #
9043
10264
ENGINE ASSEMBLY
13
14
15
16
17
18
19
Fuel Tank
Cap
Grommet
AS100
6102NC
AS119
AS120
6FLC
Fuel Shut Off Valve
Fuel Line Clamp
1/4" Fuel Line
Check Valve 1/4"
Not Shown
AS140
10265
Bracket - Gas Tank Mounting
9978
GAS TANK ASSEMBLY
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28
PARTS BREAKDOWN
Item #
1
Description
Part #
Deck - Lift Linkage Assembly
5/16-18 Serrated Flange Nut
Bolt - Carriage 5/16-18 X 3/4 GR5 ZY
Bolt - 5/16-18 X 1 1/4 HCC GR5 ZY
Washer - SAE 5/16 ZY
12777
NB170
10216
NB504
NB275
7839Z
NB181
12878
9918*
NB315
10534
B27
NB107
6040
6037
NB254
11176
9926
2
3
4
5
6
7
8
9
Bushing - Latch Pin
5/16-18 Nyloc Nut
Strap - Linkage, Painted
Tension Bracket
5/16-18 X 3 1/2 eye bolt
Deck - Belt, Idler Assy
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Idler Pulley OD-2.16", ID-3/8"
Bolt - HCC 3/8-16 X 1 1/2 GR5 ZY
Idler Spacer
Idler Bushing
Bolt - Serr Flange, 5/16-18 X 1 1/2
Travel Reduction Bracket
Sping Assist Bracket
Spring - Clutch Rod; T60
Bolt - HTC, 3/8-16 X 2 GR5 ZY
Nut - 1/2-13 GR2 ZY
682S
Item #
30
Description
Bolt - Serr Flange, 5/16-18 X 3/4 Gr 5 NB596
Part #
NB231
NB213Z
3691
NB212
7509
NB272
NB280
NB131
12825
13682
31
32
33
Belt to Deck Idler Bracket
3/8-16 Nyloc Nut
9957
NB182
9944
Arm - Lower Belt Idler
Nut - HNC, 3/8-16 GR2 ZY
Pulley - Idler OD-2.75", ID-3/8"
Washer - SAE Flat 3/8 ZY
Nut - 2 Way Lock 3/8-16 ZY
Bolt - HCC 1/2-13 X 3 GR5 ZY
Chain - Deck Hanger Two Links
Chain - Deck Hanger 10 Links
Idler Bracket Painted
34
35
36
37
38
39
Bolt - HCC 3/8-16 X 2 GR5 ZY
Shackel - Anchor 1/4"
Pulley - Idler V OD-3.54", ID-3/8"
Nut - Nyloc 1/2-13 ZY
3/8-16 X 5 Turned Eyebolt ZY
Tilt Spring
NB198
12957
3622
NB281
10546
2335
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29
PARTS BREAKDOWN
LIFT DETAIL
IDLER DETAIL
15
16
3/8-16 x 5 1/2 GR5 ZP
Nut - Nyloc 5/16-18 ZY
Idler Bushing
NB575
NB181
6037
12891
6040
NB107
B527
NB280
NB501
4422
Item #
Description
Part #
1
2
3
Deck - 50" Painted; ZTR
5/16-18 x 3/4 Serr flange bolt
Cover - Pulley, Left Side 50"; ZTR
Cover - Pulley, 50"; ZTR
3/8 SAE washer
3766
NB596
3768
17
18
19
20
21
22
23
24
25
26
Idler Arm -painted
Idler Spacer
3769
3/8-16 x 1 1/2 HCC GR5 ZP
Idler Pulley OD 3.25, ID 3/8
3/8-16 2-way lock nut
Bolt - 5/16-18 X 1 HCC GR5 ZY
Spring - Idler Tension, Bent Leg
4
5
6
7
8
NB272
NB182
AS001
NB707
9938
NB170
92104
92159
28X23
166X034
92100
3/8-16 nyloc nut
Anti-scalp roller 3/8 ID
3/8-16 X 4 Carriage Bolt
Deck Hanger
5/16-18 serrated flange nut
Chute mount
Bolt - Spade, 5/16-18 X12 PLATED 10636YZ
9
Eyebolt - 5/16-18 X 2
Eyebolt - 5/16-18 x 2 3/4" ZY(FRONT)
Nut - 5/16-18 HNC GR2 ZY
Washer - Fender, 5/16 X 1 1/4
Bushing - Latch Pin
10198
2046
NB210Z
NB579
7839Z
13564
10
11
12
13
14
Rod - Deflector
Palnut - Pushnut
Spring - Torsion
Deflector - Chute
27
28
29
30
Up Stop - 50" Deck
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30
PARTS BREAKDOWN
Item #
1
Description
Hydro Pan Weldment
Eaton Hydro w/ Resv & Tank
Eaton Hydro w/ Resv & Tank & Ext
Tire/Wheel - 18 X 9.50-8
Wheel Hub Assembly
Screw - 3/8 - 16 Rolok
1.5 x .761 x .098 x .134 Belv washer
5/64 x 3/4 cotter pin
Part #
9935
10268
10269
3604
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
9920
13044
AS155
NB519
2203LN
13082
9959
26X249
17X148
9919
Item #
25
Description
5/16-18 X 3/4 Serr Flng Bolt
5/16-18 Serrated Flng Nut ZY
Rear Stabilizer
Part #
NB596
NB170
9946
26
27
Wheel Hub Lug Nut 1/2-20
Support - Hydro
28
29
30
Hydro Release Handle
Spring for Idler Arm
Hydro Release Plate
9923
BRS6
9924
Bumper Weldment
Screw - .312 - 18 X .75
WASHER .37 SQ 16 GA FLAT
Shift linkage- Painted
Hydro linkage Right Weldment
Hydro linkage Left Weldment
1/4-28 x 3/4 GR5 ZP
31
32
33
34
5/16-18 X 1 Rolock Screw ZY
5/16 SAE Washer ZY
5/16 X 7/10 X .006 Sp Wave Washer
Washer - 3/8 lock, External Tooth; ZT
NOT SHOWN
10543
NB275
10544
13045
9929
9928
NB620
NB274
NB275
NB125
78392
NB263
Battery Hold Down
1/4-20 X 1 1/2 HTC GR2 ZY
1/4-20 Nylok Nut
1/4 SAE Washer
1/4-20 Kep Nut ZY
Battery Cable 10" Red
Battery Cable 10" Black
Latch Pin Bushing
BHOLD
NB162
NB180
NB274
NB203
BCSR
BCSR
78392
1/4 SAE Washer
5/16 SAE Washer
1/8 X 3/4 Cotter Pin
Latch Pin Bushing
Ball Linkage right (silver)
Battery
Clutch Stop Weldment
9973
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31
PARTS BREAKDOWN
1
2
3
4
5
6
7
8
9
3/4-16 Nut
Belleville Washer
NB175
AS155
B4104
6065PM
NB179
9058
Pulley 4 1/2"
Spacer
3/4 ID X 1 1/4 OD 18 GA Washer
Blade Driver - Assy, 5.75" Shaft
Blade Driver - Assy, 4.25" Shaft
3/4 ID X 1 3/4 OD Flat Washer
Blade Mount Plate
9018
B98W
9008
10
11
12
13
14
15
16
17
18
19
3/8-24 Two Way Lock Nut
Blade - Mulching 17.5"
3/8-24 X 1 Bolt
NB216
3295
NB238
NB607
B98
9054
9076
9057
NB238N
B99EC
Belleville Washer
Blade Bearing
Shaft - Blade 5.75"- Short Shoulder
Shaft - Blade 4.25", Short Shoulder
Housing - Bearing
3/8-24 X 1 Engine Bolt Locktite
Housing - Short Bearing
Center Driver
Outside Driver
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PARTS BREAKDOWN
Item #
1
2
3
4
Description
Seat Base
Control Panel
Hour Meter
Throttle Control 35"
Part #
9998
9991
3803
3788
9985
5
Handle Pivot
29
30
31
32
33
34
35
36
37
38
39
40
5/16-18 Nyloc Nut
5/16 SAE Washer
Spacer
1/2-13 GR2 Nut
NB181
NB275
B99S
NB213Z
NB197
NB253
10569
9984
3807
9995
9954
9950
NOT SHOWN
Arm Rest Kit
Mat for Pan
6
7
8
9
1" Dir. Handle Weldment, Right Txt Blk
5/16-18 X 1 Serrated Flange GR5 Bolt
Storage Compartment
5.5" Neutral Bracket Txt Blk
Tapered Spring
11768
10548
690424
10899
3609
10571
10729
10549
9931
Mat for Foot Plate
Seat Grommet
1/4-20 X 1 1/2 HCCGR2ZP NB104Z
8-32X 1/2 Phil Truss Screw
5/16-18 X 1 1/4 Serrated Flange Bolt
ZT Seat 15"
Seat Mount
Seat Bracket
Foot Plate
Pivot Plate Housing Weldment
Deck Stabilizer-Left
10
11
12
13
14
15
16
17
18
19
Steering Linkage Control Arm
3/8-16 X 2 1/4 GR5 Bolt
3/8-16 GR2
9927
1/4 SAE Washer
1/4-20 Nylok Nut
60" Choke Cable
NB274
NB180
9914
NB693
NB212
NB174
NB272
NB280
NB507
9940
13324
9986
11769
9990
3623
3605
9996
NB170
3695
3/8-16 Jam Nut
3/8 SAE Washer
3/8-16 2-Way Lock Nut
5/16-18X2 GR5 Bolt
Height - Selector, Deck, Txt Blk
Weldment - Lever; ZT Brake Shut Off
Arm - Control, Painted (Left)
1" Dir. Wldmnt, Left Txt Blk
Control Panel Right
Deck Stabilizer-Right
Deck Stabilizing Bar
Pivot Axle Weldment-Painted
Blade Bearing
9951
9949
9994
B98
41
42
43
44
45
46
47
48
49
50
51
52
53
Textured Black Caster T50
Tire/Wheel Slick 4.10x3.5-5 5/8 Bearing
5/8-11 X 7 HCC GR5 ZP
5/8 ID X 1 OD 10 GA Washer
Wheel Spacer 1"
665TK
3010
NB624
NB178
3395
NB595
NB195
NB122
11770
9915
20
21
22
23
24
25
26
27
Key Switch
PTO Switch
Side Plate
5/8-11 2 Way Lock Jam Nut
13/16 X 1 1/4 X 1/8 Washer
3/4-16 Jam Nylok Nut
Bracket - Height Indicator
Washer - Axle
5/16-18 Serrated Flange Nut
Return to Neutral Switch
8-32 Kep Nut
NB201
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33
TROUBLESHOOTING
PROBLEM
CAUSE
CORRECTION
1.
2.
3.
Fill fuel tank
1.
2.
3.
Out of fuel
Choked engine and attempt to restart
Engine not “choked” properly
Engine flooded
Engine Will
Not Start
Wait several minutes before attempting to
restart.
4.
5.
6.
7.
Replace spark plug
Clean or replace air filter
Replace fuel filter
4.
Bad spark plug
5.
Dirty air filter
6.
Dirty fuel filter
Drain fuel tank & carburetor, refill tank with
fresh gas and replace fuel filter
7.
Water in fuel
8.
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Extreme cold conditions
Fuel shut off valves closed
8.
Check all wiring
9.
9.
See Engine Manual
Contact an authorized service center
See Engine Manual
Open
10.
11.
12.
10.
11.
12.
1.
2.
3.
4.
5.
6.
7.
8.
Replace spark plug
1.
2.
3.
4.
5.
6.
7.
8.
Bad spark plug
Engine Hard
To Start
Clean or replace air filter
Replace fuel filter
Dirty air filter
Dirty fuel filter
Recharge or replace battery
See Engine Manual
Weak or dead battery
Carburetor out of adjustment
Engine valves out of adjustment
Loose or damaged wiring
Stale or dirty fuel
Contact an authorized service center
Check all wiring
Drain fuel tank & refill with fresh gasoline
1.
2.
3.
4.
5.
Place handles in the out most position
Push PTO switch down
1.
2.
3.
4.
5.
6.
7.
8.
9.
Directional handles not in correct position
PTO engaged
Engine Will
Recharge or replace battery
Replace fusel
Weak or dead battery
Not Turn
Over
Blown fuse
Clean battery terminals – See battery section
of this manual
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
6.
7.
8.
9.
Check all wiring
Check/replace ignition switch
Check/replace solenoid
Faulty solenoid
Faulty operator presence switch/switches
Contact an authorized service center
Engine
Clicks but
Will Not
Start
1.
Recharge or replace battery
1.
2.
3.
4.
Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid
2.
Clean battery terminals – See battery section
of this manual
3.
4.
Check all wiring
Check/replace solenoid
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TROUBLESHOOTING Continued
PROBLEM
CAUSE
CORRECTION
1.
2.
3.
Cutting too much grass/ too fast
“Choke” position
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in High Cut (position 8)/reduce speed
Push choke control in
Loss of
Power
Buildup of grass, leaves and trash under
deck.
Clean underside of mower deck
Clean or replace air filter
4.
Dirty air filter
Check oil level/change oil
5.
Low oil level/dirty oil
Faulty spark plug
Clean and re-gap or change plug
Replace fuel filter
6.
7.
Dirty fuel filter
Drain fuel tank & refill tank with fresh gas
8.
Stale or dirty fuel
Drain fuel tank & carburetor, refill tank with
fresh gas and replace fuel filter
9.
Water in fuel
10.
11.
12.
13.
14.
15.
16.
Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Loose drive belt
10.
11.
12.
13.
14.
15.
16.
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Check all wiring
See Engine Manual
Contact an authorized service center
Adjust idler/replace belt
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade driver
1.
2.
3.
4.
Worn, bent or loose blade
Bent blade driver
Excessive
Vibration
Tighten loose part or parts. Replace
damaged parts.
Loose/damage part or parts
Faulty blade driver assembly
4.
Replace blade driver assembly
Engine
backfires
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping
engine.
1.
Move throttle control to “SLOW” position and
allow to idle for 30 seconds before stopping
engine
when turning
engine OFF
1.
2.
Incorrect tire pressure
1.
2.
Check tire pressure (See Specifications)
Adjust travel reduction weldment.
Unit Does
not
Rear wheels rotating at different speeds.
Travel in a
straight line
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TROUBLESHOOTING Continued
PROBLEM
CAUSE
CORRECTION
1.
2.
3.
Worn, bent or loose blade
Mower deck not level
1.
2.
3.
Replace blade. Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
Poor cut -
uneven
Buildup of grass, leaves and trash under
deck.
4.
5.
Bent deck
4.
5.
Replace deck
Faulty Blade driver assembly
Replace blade driver assembly
1.
2.
3.
Bad battery
1.
2.
Replace battery
Battery will
not charge
Poor cable connections
Faulty solenoid
Check/clean all connections. See section in
this manual
3.
Replace solenoid
1.
Make sure that the bypass linkages are in
the drive or engaged position. Located at
the rear of the machine. Refer to decal on
the rear of the unit.
1.
2.
3.
Bypass linkages in the bypass position
Hydro belt worn, damaged, or broken
Idler spring loose or broken
Loss of drive
2.
3.
Replace Hydro belt.
Replace Idler spring
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Mower Identification
Unauthorized Replacement Parts
Each mower has its own model number. Each Use only Swisher replacement parts.
engine has its own model number. The model The replacement of any part on this
number for the mower will be found under the unit with anything other than Swisher
seat. The model number for the engine will be authorized replacement part may
found on the top of the blower fan housing.
All mower parts listed herein may be ordered
directly from Swisher Mower & Machine Co.
Inc. or your nearest Swisher dealer.
adversely affect the performance,
durability and safety of this unit and
may void the warranty. Swisher
disclaims liability for any claims or
damages, whether warranty, property
All engine parts may be ordered from the
nearest dealer of the engine supplied with your damage, personal injury or death
mower.
arising out of the use of unauthorized
replacement parts.
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased ____________________
•Purchased From____________________
•PRODUCT – ZT2350A
•SERIAL NUMBER - _______________
•MODEL NUMBER - _______________
•ENGINE MODEL NUMBER - _______________
TYPE - _______________
•PART NUMBER WITH PAINT CODE__________________
*PART DESCRIPTION______________________________
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
WARRENSBURG, MO 64093
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WARRANTY RIGHTS AND OBLIGATIONS
YOUR WARRANTY RIGHTS AND OBLIGATIONS: The California Air Resources Board and Swisher Mower, is pleased to
explain the evaporative emission control system (EECS) on your model year 2006 and later Swisher Product. In California,
new Outdoor Power Equipment, must be designed, built and equipped to meet the State’s stringent anti-smog standards.
Swisher Mower must warrant the EECS on your Power Equipment, for the period of time listed below provided there has been
no abuse, neglect, or improper maintenance. For model year 2006 the EECS on your mower includes the liquid fuel lines, fuel
line connectors, and fuel line clamps. Where a warrantable condition exists, Swisher Mower will repair at no cost to you.
Expenses covered under warranty include diagnosis, parts, and labor.
MANUFACTURER’S WARRANTY COVERAGE: For a period of two years, any evaporative emission-related part included in
the list of EECS parts for your mower is defective, the part will be repaired or replaced by Swisher Mower.
OWNER’S WARRANTY RESPONSIBILITIES: As the owner of this Power Equipment, you are responsible for performance of
the required maintenance listed in your owner’s manual. Swisher Mower recommends that you retain all receipts covering
maintenance on your Power Equipment, but Swisher Mower cannot deny warranty solely for the lack of receipts. As the Power
Equipment owner, you should be aware that Swisher Mower, may deny you warranty coverage if your Power Equipment, or a
covered part has failed due to abuse, neglect, or improper maintenance, unapproved modifications, or the use of parts not
made or approved by the equipment manufacturer. You are responsible for presenting your Power Equipment to an authorized
Swisher Service center as soon as the problem exists. Warranty repairs should be completed in a reasonable amount of time,
not to exceed 30 days. If you have a question regarding your warranty rights and responsibilities, you should contact the
Swisher Mower Service representative at 1-800-222-8183.
WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the Power Equipment Is purchased.
LENGTH OF COVERAGE: This warranty shall be for a period of two (2) years from the initial date of purchase.
WHAT IS COVERED: Warranted parts include the Liquid fuel line, fuel line connectors, and fuel line clamps.
REPAIR OR REPLACEMENT OF PARTS: Repair or replacement of any evaporative warranted part will be performed at no
charge to the owner at an authorized Swisher Mower Service Center. If you have a question regarding your warranty rights and
responsibilities, you should contact your nearest authorized service center or call the Swisher Mower Service representative at
1-800-222-8183.
WARRANTY PERIOD: Any warranted part is not scheduled for replacement as required maintenance, or which is scheduled
only for regular inspection to the effect of “repair or replace as necessary” shall be warranted for two (2) years. Any warranted
part that is scheduled for replacement as required maintenance shall be warranted for the period of time up to the first
scheduled replacement point for that part.
DIAGNOSIS: The owner shall not be charged for diagnostic labor that leads to the determination that a warranted part is
defective if the diagnostic work is performed at an authorized Swisher Service Center.
CONSEQUENTIAL DAMAGE: Swisher Mower, may be liable for damages to other engine or equipment components caused
by the failure of a warranted part still under warranty.
WHAT IS NOT COVERED: All failures caused by abuse, neglect, or improper maintenance is not covered.
ADD-ON OR MODIFIED PARTS: The use of add-on or modified parts may be grounds for disallowing a warranty claim.
Swisher Mower is not liable to cover failures of warranted parts caused by the use of an add-on or modified part.
HOW TO FILE A CLAIM: If you have a question regarding your warranty rights and responsibilities, you should contact your
nearest authorized service center or call Swisher Mower Service representative at 1-800-222-8183.
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39
Replacement Parts
Quick Reference
Swisher Part #
Part Description
12777
Deck Lift Linkage Assy
AS069
6046
Fuse 10 Amp
47” Hydro Belt
3604
Rear Tire/Wheel
102” Deck Belt
12881
3295
17.5” Mulching Blade
83” Engine to Deck Belt
10263
9018
Blade Driver Assembly
(outside)
9058
Blade Driver Assembly
(center)
CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove
the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry. Do not wear loose fitting clothes. Observe all
common safety practices with tools.
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38
SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn mowers from
his mother’s chicken house. Max never liked to mow grass. He installed a gearbox on his
family’s lawn mower creating a self-propelled unit. By tying one end of a rope to the mower
and the other end to a tree in the center of the yard the mower circled the tree, shortening the
rope and guiding the mower in concentric circles. Max enjoyed relaxing under a shade tree while
his invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.
Neighbors noticed his new invention and began asking him to make more. Today, 60 years
later, Swisher Mower and Machine Company, Inc. is still producing innovative lawn and garden
and ATV/UTV equipment designed to give us all more “relaxing in the shade” time.
Swisher products have been featured nationally on television programs such as Regis and Kathie
Lee and seen in publications like ATV Magazine, Country Journal, Popular Mechanics
Magazine and others. In January 2000 Popular Mechanics Magazine named Max’s zero turning
radius riding mower one of the 20th century’s top household inventions.
Swisher offers value and function in its products to meet your grounds maintenance needs.
CELEBRATING OVER 60 YEARS OF INNOVATION
1945 - 2007
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40
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