Stanley Black Decker Lawn Mower 387002x92NA User Manual

Model  
387002x92NA  
Read and keep this book for future reference.  
This book contains important information on  
SAFETY, ASSEMBLY, OPERATION, AND MAINTENANCE.  
PRODUCT INFORMATION  
The owner must be certain that all  
the product information is included with the unit.  
This information includes the INSTRUCTION BOOKS,  
the REPLACEMENT PARTS and the WARRANTIES.  
This information must be included to make sure state laws and other laws are followed.  
RECORD THE FOLLOWING INFORMATION ABOUT YOUR UNIT. THIS  
INFORMATION IS NECESSARY WHEN ORDERING PARTS OR IN  
CASE OF LOSS OR THEFT.  
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OWNER’S INFORMATION  
This instruction book is for several different models. The instructions  
are written for a person with some mechanical ability. Like most ser-  
vice books, not all the steps are described. Steps on how to loosen or  
tighten fasteners are steps anyone can follow with some mechanical  
ability. Read and follow these instructions before you use the unit.  
Know your product: If you understand the unit and how the unit oper-  
ates, you will get the best performance. As you read this manual, com-  
pare the illustrations to the unit. Learn the location and the function of  
the controls. To help prevent an accident, follow the operating instruc-  
tions and the safety rules. Keep this manual for future reference.  
IMPORTANT: Many units are not assembled and are sold in car-  
tons. It is the responsibility of the owner to make sure the assembly  
instructions in this manual are exactly followed. Other units are pur-  
chased in an assembled condition. On assembled units, it is the re-  
sponsibility of the owner to make sure the unit is correctly  
assembled. The owner must carefully check the unit according to  
the instructions in this manual before it is first used.  
Engine Exhaust, some of its constituents, and  
certain vehicle components contain or emit  
chemicals known to the State of California to  
cause cancer and birth defects or other repro-  
ductive harm.  
Battery posts, terminals and related accesso-  
ries contain lead and lead compounds, chemi-  
cals known to the State of California to cause  
cancer and birth defects or other reproductive  
harm. WASH HANDS AFTER HANDLING.  
RESPONSIBILITY OF THE OWNER  
The responsibility of the owner is to follow the instructions below.  
1. Carefully read and follow the rules for safe operation.  
2. Follow all the assembly instructions.  
3. Inspect the unit.  
4. Make sure that the operator of the unit knows how to correctly  
use all standard and accessory equipment.  
5. Operate the unit only with guards, shields, and other safety  
items in place and working correctly.  
6. Correctly adjust the unit.  
7. Service the unit only with authorized or approved replacement  
parts.  
8. Complete all maintenance on the unit.  
Environmental Awareness  
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Do not fill the engine’s fuel tank completely full.  
Drain fuel for off–season storage.  
Use only unleaded gasoline.  
Service the air cleaner regularly.  
Change oil regularly. Use 10W–30 oil in summer.  
Tune–up the engine regularly.  
Keep equipment in efficient operating condition.  
Dispose of used engine oil properly.  
SAFETY RULES  
Safe Operation Practices for Ride–on Mowers  
WARNING: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the  
following safety instructions could result in serious injury or death.  
I. General operation  
1. Read, understand and follow all instructions in the Instruction Book, on the machine, the engine and with any attachments before  
starting.  
2. Only allow responsible adults, who are familiar with the instructions, to operate the machine.  
3. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.  
4. Be sure the area is clear of other people before mowing. Stop the machine if anyone enters the area.  
5. Never carry passengers.  
6. Turn off power to the blades or any attachments before backing up. Do not mow in reverse unless absolutely necessary. Always look  
down and behind before and while backing.  
7. Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass bagger  
or the mower guard in place.  
8. Slow down before turning.  
9. Never leave a machine unattended with the engine running. Always turn off the blade(s), set the parking brake, stop the engine and  
remove the key before dismounting.  
10. Turn off power to attachment(s) when transporting or not in use. Turn off the blade(s) when not mowing.  
11. Stop the engine before removing the grass bagger or unclogging the chute.  
12. Mow only in daylight or good artificial light.  
13. Do not operate the machine while under the influence of alcohol or drugs or when very tired.  
14. Watch for traffic when operating near or crossing roadways.  
15. Use extra caution when loading or unloading the machine into a trailer or truck.  
16. Always wear goggles, safety glasses, or an eye shield when you operate the unit to protect your eyes from foreign objects that can be  
thrown from the unit. Always wear eye protection when you make an adjustment or repair to the machine.  
17. Use care when pulling loads or using heavy equipment.  
a. Use only approved drawbar hitch points.  
b. Limit loads to those you can safely control.  
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OWNER’S INFORMATION  
c. Do not turn sharply. Use care when backing.  
d. Use counterweights or wheel weights when suggested in the Instruction Book.  
18. Do not operate this machine if you are taking drugs or other medication which can cause drowsiness or affect your ability to operate  
this machine.  
19. Do not use this machine if you are mentally or physically unable to operate this machine safely.  
20. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower related injuries. These opera-  
tors should evaluate their ability to operate a riding mower safely enough to protect themselves and others from serious injury.  
II. Slope operation  
Slopes and rough terrain are major factors related to loss–of–control and tip–over accidents, which can result in severe injury  
or death. ALL slopes require extra caution. If you cannot back up the slope or if you feel uneasy on the slope, do not mow it. See  
the “Slope Guide” in the back of this book to check for safe operation.  
DO  
1. Mow up and down slopes, not across.  
2. Remove obstacles such as rocks, limbs, etc...  
3. Watch for holes, ruts or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.  
4. Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.  
5. Use extra care with grass baggers or other attachments, they can change the stability of the machine.  
6. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.  
7. Avoid starting or stopping on a slope. If tires lose traction, turn off the blades and proceed slowly straight down the slope.  
DO NOT  
1. Do not turn on slopes unless absolutely necessary, then only turn slowly and gradually downhill, if possible.  
2. Do not mow drop–offs, ditches or embankments. A wheel over the edge or an edge caving in could cause a sudden overturn and an  
injury or death.  
3. Do not mow on wet grass. Reduced traction could cause sliding.  
4. Do not try to stabilize the machine by putting your foot on the ground.  
5. Do not use a grass bagger or other rear mounted accessories on steep slopes (greater than 10 degrees).  
III. Children  
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and  
the mowing activity. NEVER assume that children will remain where you last saw them.  
1. Keep children out of the mowing area and in the watchful care of another responsible adult.  
2. Be alert and turn the engine off if children enter the area.  
3. Before and when backing, look behind and down for small children.  
4. Never carry children or any passengers, even with the blades off. They may fall off and be seriously injured or interfere with the safe  
operation of the machine.  
5. Never allow children to operate the machine. Instruct children in the potential dangers of the machine.  
6. Use extra care when approaching blind corners, shrubs, trees or other objects that may obscure vision.  
IV. Service  
1. Use extra care when handling gasoline and other fuels. Fuels are flammable and the vapors are explosive.  
a. Use only an approved container.  
b. Never remove the gas cap or add fuel with the engine running. Allow the engine to cool for several minutes before refueling. Do  
not smoke.  
c. Never refuel the machine indoors.  
d. Never store the machine with fuel in the tank or fuel container inside where there is an open flame, such as a water heater.  
2. Never start or run the engine inside a closed area.  
3. Keep all nuts and bolts, especially the blade attachment nuts tight. Frequently check the blade(s) for wear or damage such as cracks  
and nicks. A blade that is bent or damaged must be immediately replaced with an original equipment blade from an authorized service  
dealer. For safety, replace the blade every two years. Keep the equipment in good condition.  
4. Never tamper with the safety devices. Check their proper operation regularly.  
5. To reduce fire hazards, keep the machine free of grass, leaves or other debris build–up. Clean up oil or fuel spills. Allow the machine  
to cool before storing.  
6. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.  
7. Never make adjustments or repairs with the engine running. The carburetor can be adjusted with the engine running. Do not change  
the engine governor settings or over–speed the engine.  
8. Grass bagger components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be  
thrown. For storage, always make sure the grass bag is empty. Frequently check components and replace with manufacturer’s recom-  
mended parts when necessary.  
9. Mower blade(s) are sharp and can cut. Wrap the blade(s) or wear gloves and use extra caution when servicing them or the blade housing  
area.  
10. Check the brake operation frequently. Adjust and service as required.  
11. Wait for all movement to stop before servicing any part of the unit.  
Look for this symbol to indicate important safety  
precautions. This symbol indicates: “Attention!  
Become Alert! Your Safety Is At Risk.”  
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SAFE MOWING GUIDE  
Each person that operates power  
controls and how they work. In an  
emergency, how fast you can stop the  
blade is important. Learn how to control  
the mower at all times.  
equipment must learn to use correct and  
safe mowing procedures. To help you  
learn, carefully read the following  
pages. Most of the time the operator was  
not correctly shown or did not read the  
instructions on the unit or in the Instruction  
Book before using the unit. Also, some  
operators do not have enough experience.  
The result is unsafe use, endangering the  
operator, bystanders and the equipment.  
Another result can be a poor appearance  
of the area mowed.  
Many engines are started by hand. When  
you use a pull start or rope start, place  
your feet apart and away from the blade(s).  
Hold the rope handle tight. Never wrap the  
rope around your arm or fingers for a  
“better grip”. To start the engine, follow the  
instructions on the mower, in this book and  
in the engine operating instructions.  
The blade of a power mower rotates very  
fast. It can discharge rocks and other  
objects over a long distance which can be  
dangerous. The force of the objects can  
break windows, cause injuries or even put  
an eye out. Most of the time the injury is to  
a person, like a child. Keep every person  
completely away from the area to be  
mowed. Make sure the grass is not  
discharged toward anyone. Planning your  
mowing pattern has a double advantage. It  
can decrease the possibility of an injury  
and make the clean up after mowing  
easier.  
For electric start engines, sit in the seat to  
start the engine. The battery can be  
dangerous. Follow the instructions on the  
battery, the acid container, and in this book  
when working with the battery. Even small  
batteries have enough voltage to cause an  
injury. Always be careful.  
Read this book. Read the instructions on  
the unit. Operate the mower according to  
the Safe Mowing Guide. Follow all safety  
rules, cautions or warnings in this book  
and on the unit. Make sure anyone that  
uses the unit reads the instructions and is  
told how to safely operate the mower.  
The mower is designed to be operated by  
one person. Never let another person ride  
with you on the unit or on any accessories.  
A passenger will make the unit harder to  
control, block the visibility or distract the  
operator and is dangerous to the operator,  
the passenger and the equipment. Without  
a passenger seat, the passenger can fall  
from the mower or contact dangerous  
parts. A mower is not a toy for showing off  
or for giving rides.  
The mower will give you good service and  
durability, if operated in normal conditions.  
If the mower is not correctly serviced or is  
used where the terrain is rough or  
unsuitable, product performance and  
safety will be decreased.  
Check the terrain of the area to be mowed.  
Mow in a pattern that will keep you away  
from dangerous areas. Check the distance  
you need to stop and the distance  
Correct clothing is an important part of safe  
mowing. Safety glasses will protect the  
eyes from objects discharged by the  
mower. Safety shoes with steel plates can  
protect a foot from injury by the blade. For  
protection from objects discharged from  
the mower, wear clothing that will cover the  
arms and legs.  
available to turn. Slopes and rough terrain  
must be mowed carefully and some areas  
must not be mowed at all. With riding  
mowers, mow up and down the hill. When  
you must mow rough terrain or on slopes,  
never change directions or change gears  
and stop in these areas only in an  
emergency. Before you ride up or down a  
slope, try to back straight up the slope. Do  
not ride up or down a slope that is too  
steep to back straight up. See the “Guide”  
in the back of this Instruction Book to  
check any slopes.  
Never cut a wet lawn. Wet grass can  
cause an accident, affect mower  
performance and can cause problems with  
future lawn growth and appearance. Wet  
grass is slippery and can cause the mower  
to slip. Someone can get injured by  
touching the blade(s). Wet grass tends to  
clog the mower, causing poor discharge.  
Cut wet grass will collect on the lawn,  
retarding the growth of the grass. Also,  
getting the mower wet will cause parts to  
rust and decrease the life of the unit.  
When you look over the lawn, remember  
obstacles that cannot be removed, like  
pipes, stumps or rocks. Keep away from  
these obstacles that can cause damage to  
the mower or injury to the operator or a  
person near the mower. Clear the area of  
rocks, toys, wire or other loose objects.  
These items can damage the mower or  
can be discharged by the mower blade.  
Before you start cutting the grass, practice  
using the mower in a large open and level  
area. Learn the location of the controls on  
the mower. Know the purpose of the  
Before you start cutting, make sure the  
mower was completely assembled  
according to the Instruction Book. If the  
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SAFE MOWING GUIDE  
mower was completely assembled at the  
store, you must still check the mower  
according to the assembly instructions.  
Make sure the mower is correctly  
assembled and that all fasteners are tight.  
Make sure the engine has the correct  
amount of oil. Check these items often  
during the life of the mower.  
of the mower. Stop the engine. Let the  
engine and transmission cool before  
servicing the mower. Remember, exhaust  
fumes are dangerous. Never operate the  
engine inside a building.  
When you mow, remember that children  
are attracted to the mower. Always use  
caution when mowing around obstacles  
like trees or shrubs or when moving  
backward. Only mow in a forward direction  
if possible. Your visibility is decreased  
when you mow backward. Also, the blades  
are made to cut while the unit is moving  
forward. If you mow backward, the cutting  
performance decreases.  
When you get a new mower, it can be a  
new experience for the family. Tell each  
person how a mower can be dangerous.  
Remember, a mower is not a toy. A mower  
is not to be used by children or anyone not  
old enough, strong enough or that does not  
have experience.  
Your mower has a gasoline engine.  
Gasoline is a dangerous fuel. Keep  
gasoline only in an approved safety  
gasoline container. Do not keep large  
amounts of gasoline. When you add  
gasoline to the fuel tank, do not smoke.  
Store the gasoline container and the  
mower in an area that has good ventilation.  
Also, keep the gasoline away from any  
flames like the pilot light of a furnace or  
any other source of ignition. If the mower is  
to be stored for more than a few weeks,  
remove the gasoline from the fuel tank.  
When inside an enclosure, do not add  
gasoline to the fuel tank. Before you add  
gasoline, move the mower outside and add  
gasoline carefully. Before you start the  
engine, remove any gasoline from the  
outside of the fuel tank or from the mower.  
Warm gasoline will expand. Leave some  
space in the fuel tank for the gasoline to  
expand. Also, the fuel cap has a vent hole  
for fuel vapors. Always use the correct fuel  
cap. Failure to follow safety rules about  
gasoline will cause fires and explosions,  
injury to you and damage to the equipment  
and other property.  
If the mower is not correctly assembled,  
not operated correctly, or not regularly  
serviced, the mower can be dangerous.  
The most important rule to follow is always  
use good judgement and common sense.  
Mow safely and carefully.  
Before you leave the mower, stop the  
engine. Remove the key. Disengage and  
lower any attachment. Set the parking  
brake. Never mount or dismount from the  
seat while the engine is running. An  
accident can occur if you touch the brake,  
shift lever, throttle, clutch or blade control  
while the engine is running. Mount and  
dismount from the seat on the side of the  
unit that is marked ENTER–EXIT.  
Your mower will easily cut thick grass.  
Fingers, feet and other parts can also be  
cut by the blade. Injuries occur when the  
operator does not think and reaches into  
the chute opening. Always operate the  
mower as if the blade is rotating. Do not  
service or make an adjustment, except to  
the carburetor, while the engine is running.  
Use only accessories that are factory  
approved for your mower. The wrong  
accessory can decrease the safety of the  
mower and can even damage the unit.  
Read and follow the instructions included  
with the accessory and the mower.  
Make sure you are in good condition when  
you mow. When you mow for several hours  
your reflexes will decrease and your mind  
will not be as alert. Take a short break or  
an accident can occur. If the temperature is  
hot, use caution to prevent dehydration. If  
you are tired, angry or not completely alert,  
do not operate the mower. If you use  
alcohol, medication or drugs, do not use  
the mower or any type of power  
Use only original equipment or  
replacement parts that are factory  
approved for service. If you need service,  
select an Authorized Service Center for  
your mower. If you do the work on the unit,  
follow the instructions in the Instruction  
Book.  
If you add gasoline to an engine that is  
running or hot, the result can be an  
explosion. Before you add gasoline, stop  
the engine and let the engine cool for  
several minutes. Remove dry grass and  
other debris from the mower. Keep the  
mower clean to improve the performance,  
help the engine and transmission run  
cooler, extend the life of moving parts, and  
decrease the danger of a fire.  
equipment.  
Engine speed is a key to safe mowing and  
to a good looking lawn. The maximum  
speed of the engine was set at the factory.  
Do not change the setting of the engine  
governor.  
Select the maximum engine and ground  
speed that is right for the terrain and the  
height of the grass. The blade cuts best  
when the engine is operating at maximum  
speed. The engine and transmission will  
also run cooler at maximum engine speed.  
Fires and explosions are not the only  
dangers when working around a mower.  
The engine, transmission, and the muffler  
will get hot in several minutes when the  
engine is running. Do not touch these parts  
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SAFE MOWING GUIDE  
Also, the grass bagger will function better  
when the engine is operating at maximum  
speed. On slopes, decrease the ground  
speed and use care making sure the  
mower feels safe to operate.  
feel new or excessive vibration,  
immediately stop the engine and check for  
the problem. Vibration can be a warning of  
a problem. Keep all nuts, bolts and screws  
tight.  
a blade that is not sharp or at a slow  
engine speed you can damage the grass.  
Move the throttle control to the FAST  
position when mowing and using the grass  
bagger. Also, use a slower ground speed  
when using the grass bagger.  
If you change the direction or pattern of cut  
slightly every time you mow will make the  
grass grow stronger and thicker. Do not  
add oil or gasoline to the mower while on  
the lawn. Spilled oil or gasoline can kill the  
grass. In high or thick grass, do not try to  
cut all the grass the first time. Raise the  
height of cut on the first cutting and lower  
the height for the next cutting. Another way  
is to cut only part of the width of the mower  
and decrease your ground speed (not the  
engine) to move more slowly so that the  
mower can discharge the grass as it  
moves forward.  
The blade is the most dangerous part of  
the mower. Frequently check the blade and  
the blade mounting fasteners. Keep the  
fasteners tight. If the blade hits a solid  
object, stop the engine. Remove the wire  
from the spark plug. Check for a blade that  
is bent, cracked or for other damages.  
Before you start the engine, replace a  
damaged blade(s). For safety, replace the  
blade every two years.  
If the weather conditions are bad, do not  
mow. If weather conditions become bad,  
stop cutting and finish later. It is dangerous  
to cut grass in the rain. Always find  
protection in an electrical storm. If the  
weather conditions are extra dry, protect  
your eyes with safety glasses from the dust  
and from the objects discharged by the  
mower. Also, a dust or a pollen mask can  
help.  
Understand the controls and how they  
work. Learn the ground speed(s) of your  
mower. Check the stopping distance  
required at different travel speeds. Check  
the turning radius of the mower. The  
controls on your riding mower are different  
from an automobile. The throttle is  
operated by hand and holds the engine  
speed constant until it is changed. The  
location of the shift lever and the shift  
pattern is different from that of an  
automobile. Also, the brake and clutch  
systems are different. Remember the  
procedures to follow in an emergency.  
Remember, turning off the engine ignition  
switch will stop the blade and the drive  
mechanism. If the traction of the wheels is  
lost or does not feel safe, disengage all  
systems and stop the engine. Dismount  
from the mower. Push the unit to a safe  
place before you begin mowing again.  
Your unit has an electrical system that  
includes an operator presence switch in  
the seat. The operator presence switch  
detects if the operator is sitting on the seat.  
The engine will stop if the operator leaves  
the seat when the blade engagement  
control is engaged. This operator presence  
switch is a safety device only. It must not  
regularly be used to stop the engine or the  
blade. There are other control systems on  
the mower for this purpose. Always keep  
the operator presence switch and other  
safety devices and controls in place and  
operating for your protection.  
A sharp blade decreases the workload on  
the engine and more evenly cuts grass.  
Frequently sharpen the blade for a better  
looking cut. Use the left side of the mower  
housing to trim near an object.  
Your mower is equipped with a number of  
safety devices which are important to the  
safety of the operator and bystanders and  
must never be changed or removed from  
the mower. If a safety device is lost,  
damaged or no longer functions, repair or  
replace the device before you operate the  
mower.  
A grass bagger is a good accessory for  
your mower. For best performance and  
safety, make sure the grass bagger is  
approved for use with your mower. Follow  
the assembly and operation instructions  
included with the grass bagger.  
It is best to mow during the day. If you  
must mow at night, make sure there is  
enough light for safe operation.  
Some grass baggers require a special  
blade for best performance. Before you  
attach, check, or empty the grass bagger,  
always stop the engine. Before each use of  
the grass bagger, check for cracks, wear or  
deterioration. Before you use the grass  
bagger, replace a damaged part with a  
replacement part approved by the factory.  
Your mower will require regular  
maintenance and service. The  
maintenance schedule depends on the  
hours of use. Also, mowing conditions can  
change the schedule. Check the  
Instruction Book for more information.  
Correct maintenance will help the mower  
function safely.  
Do not service the  
mower (except for the  
carburetor adjustment)  
while the engine is  
running. Before you  
service the unit, even  
with the engine stopped,  
always disconnect the  
wire from the spark plug  
to prevent the engine  
from starting.  
For you to have a good green lawn, follow  
the mowing procedures below. Do not cut  
the grass too short. If you cut the grass too  
short you can cause the grass to become  
yellow or make the lawn look brown. Use a  
lower height of cut in cool months when  
the grass is thicker. Raise the height of cut  
in hot dry periods. If you cut the grass with  
Remember, your mower is a tool that can  
be dangerous if it is not correctly used.  
Follow the instructions in this Instruction  
Book. Safe and careful use of the mower  
will give you many safe hours of problem  
free use.  
If you hit a large object during operation,  
stop the engine. Remove the wire from the  
spark plug. Carefully inspect the mower for  
damage. Before you start the engine  
again, make the necessary repairs. If you  
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STEPS TO FOLLOW  
BEFORE MOWING  
F Be sure to dress correctly. Wear hard shoes, not sandals or tennis shoes.  
F Examine the blade. A blade that is bent, cracked, or damaged must be replaced with a factory replacement blade.  
F Fill the fuel tank outside. Clean off spilled fuel.  
F Read and follow the Owner’s Manual, the instructions with the engine, and the instructions with any attachments. Owner’s Manual  
instructions are for your safety and the safety of others.  
F Exhaust fumes are dangerous. Start the engine outside.  
F Make sure all safety devices are in place and working correctly.  
F Operation of the mower is only for a person that has experience.  
F Wet grass can be dangerous. Let the grass dry.  
F Instruct children and others to keep away from the work area.  
F Never cut the grass without good light.  
F Pick up loose objects. Remove them from the mowing area.  
WHILE MOWING  
F Watch for fixed objects and avoid them. They can damage the mower or cause injury.  
F A hot engine, muffler, and transmission will cause a burn. Do not touch.  
F Inclines and slopes must be carefully mowed. See the “Guide” in the back of this book to check a slope.  
F Lack of daylight or good artificial light is cause to stop mowing.  
F Examine the mower, the blade, and other parts for damage after hitting a foreign object or if the unit vibrates excessively.  
F Do not make adjustments or repairs without stopping the engine. Disconnect the spark plug wire.  
F On or near roads, watch out for traffic. Direct discharge away from roads.  
F When mowing, avoid areas where traction is unsure. Look back before changing direction of travel.  
F In heavy grass, raise the cutting height. Cut slower. Stop the engine to remove clogged grass from the mower.  
F Never remove any safety related parts.  
F Do not pour gasoline into a engine that is hot or running.  
AFTER MOWING  
F Always let the mower cool before storing in an enclosed area.  
F Foreign material on the mower is dangerous. Clean off grass, leaves, grease and oil before storing.  
F Tighten all loose nuts, bolts and screws before you use the unit.  
F Empty and clean any grass catcher or other accessory.  
F Remove the key or disconnect the spark plug wire to prevent unauthorized use.  
F Make sure the mower is not kept near a source of ignition. Gas fumes can cause an explosion.  
F Only original parts or factory approved substitutes can be used to service the mower.  
F When storing the mower for an extended period, remove the fuel from the fuel tank.  
F Instruct children to leave the mower alone. It is not a toy.  
F Never keep gasoline near a source of ignition. Always use an approved container. Keep gasoline away from children.  
F Lubricate according to the Instruction Book. See “Lubrication”.  
IMPORTANT––Read the Instruction Book. Keep this book for future use and reference.  
WARNING: Look for this symbol to point out important  
safety precautions. It means: “Attention! Become Alert!  
Your Safety Is Involved.”  
F–040700C  
8
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INTERNATIONAL PICTORIALS  
INTERNATIONAL PICTORIALS  
IMPORTANT: Some of the following pic-  
torials are located on your unit or on  
literature supplied with the product. Be-  
fore you operate the unit, learn and un-  
derstand the purpose for each pictorial.  
5
6
7
Flush Eyes Immediately With Water.  
Get Medical Help Fast.  
10 DANGER: No Step.  
11 DANGER: Keep Feet And Hands  
Away From Rotating Blade.  
IMPORTANT: Read Owner’s Manual  
Before Operating This Machine.  
12 DANGER: Keep Hands Away From  
Rotating Blade.  
WARNING: Thrown Objects. Keep  
Bystanders Away. Read User  
Instructions Before Operating This  
Machine.  
Safety Warning Pictorials  
13 DANGER: Disconnect Spark Plug  
Wire Before Servicing Unit.  
1
2
Warning  
14 WARNING: Hot Surface.  
Shield Eyes. Explosive Gases Can  
Cause Blindness Or Injury.  
No Sparks, Flames or Smoking.  
Sulphuric Acid Can Cause Blindness  
Or Severe Burns  
8
9
WARNING: Do Not Use This Machine  
On Slopes Greater Than 15 Degrees.  
15 WARNING: Use Caution When  
Connecting Or Disconnecting  
Accessories.  
3
4
DANGER: Keep People, Especially  
Children, Away From Unit.  
16 WARNING: Crushed Fingers.  
1
1
2
3
4
5
6
11  
16  
10  
9
8
7
+
+
MAX 90N MAX 150N  
12  
14  
13  
15  
6
7
8
9
Brake  
11 Choke  
12 Oil  
Control And Operating Pictorials  
1
2
3
4
5
Engine Start  
Lights  
Engine Stop  
Engine Stop  
Engine Run  
Parking Brake  
Clutch  
13 Blade Rotation Control  
Slow  
14 Raise  
15 Fuel  
10 Fast  
2
8
2
4
6
7
9
1
5
3
10  
11  
12  
14  
13  
15  
9
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ASSEMBLY  
NOTE: Torque is measured in foot pounds (metric N.m). This  
measurement describes how tight a nut or bolt must be. The  
torque is measured with a torque wrench.  
ASSEMBLY  
This instruction book is for several models. Some parts or accesso-  
ries are not included on all models. Read and follow the assembly  
and adjustment instructions for your mower. All fasteners are in the  
parts bag. Do not discard any parts or material until the unit is  
assembled.  
TOOLS REQUIRED  
Pliers (1)  
WARNING: Before doing any assembly or mainte-  
nance to the mower, remove the wire from the spark  
plug.  
Adjustable open end wrenches (2)  
Blade type screwdriver (1)  
Phillips screwdriver (1)  
NOTE: In this instruction book, left and right describe the loca-  
tion of a part with the operator on the seat.  
PARTS BAG – CONTENTS  
The fasteners and other loose parts are shown below. The fasteners are shown full size. The quantity is shown in brackets ( ).  
2x82  
(2) Carriage Bolt  
14x79  
(2) Wing Nut  
17x47  
(2) Washer  
20729  
(1) Keys & Ring  
1001054  
(2) Knob  
92059  
(1) Bellows  
10  
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ASSEMBLY  
MAINTENANCE FREE BATTERY  
HOW TO CHARGE THE MAINTENANCE FREE BATTERY  
IMPORTANT: Before you attach the battery cables to the  
battery, check the battery date. The battery date tells if the  
battery must be charged.  
1. Check the top of the battery for the location of the battery date  
(Figure 2).  
2. If the battery is put into service before the battery date, the  
battery cables can be attached without charging the battery.  
See “How To Install The Battery Cables”.  
3. If the battery is put into service after the battery date, the  
battery must be charged. See “How To Charge The  
Maintenance Free Battery”.  
WARNING: When you charge the battery, do not  
smoke. Keep the battery away from any sparks. The  
fumes from the battery acid can cause an explosion.  
1. Remove the battery. See “How To Remove The Battery”.  
2. Remove the protective caps from the battery terminals.  
3. Use a 12 volt battery charger to charge the battery. Charge at  
a rate of 6 amperes for one hour. If you do not have a battery  
charger, have an authorized service center charge the battery.  
4. Install the battery. See “How To Install The Battery”.  
2. If equipped, slide the terminal cover onto the red cable  
(Figure 3). Fasten the red cable to the positive (+) terminal  
with the fasteners as shown. Push the terminal cover onto the  
battery terminal.  
3. Fasten the black cable to the negative (–) terminal with the fas-  
teners as shown.  
HOW TO REMOVE THE BATTERY  
1. Rotate the battery clamp to the DOWN position (Figure 1 and  
Figure 2).  
2. To remove the battery, tilt the battery forward and then lift the  
battery.  
CAUTION: Do not tilt the battery more than 45 degrees. If the  
battery tilts more than 45 degrees, battery acid can leak from  
the battery.  
Battery Date Code  
UP – Operating Position  
Battery Clamp  
SIDE  
VIEW  
Battery  
DOWN – Removal Position  
Figure 1  
Battery Clamp  
DOWN position  
HOW TO INSTALL THE BATTERY  
1. Install the battery tray (Figure 3). Make sure the drain on the  
bottom of the battery tray goes through the hole in the frame  
as shown in Figure 3.  
Figure 2  
2. Turn the battery so that the positive (+) terminal is on the right  
side of the unit. Set the battery in the battery tray.  
Black Cable  
IMPORTANT: Make sure the battery fits under the tabs at  
the back of the unit.  
A
Tabs  
3. Rotate the battery clamp to the UP position (Figure 1 and  
Figure 3).  
B
B
A
HOW TO INSTALL THE BATTERY CABLES  
Battery Clamp  
UP Position  
WARNING: To prevent sparks, fasten the red cable to  
the positive (+) terminal before you connect the black  
cable.  
Battery  
NOTE: Before you attach the battery cables, make sure the  
battery is fully charged. This will extend the life of the battery  
and provide the necessary power to start the engine.  
Red Cable  
Terminal  
Cover  
Positive (+)  
Terminal  
Use the fasteners shown below to install the battery cables. The  
fasteners are shown at full size.  
Battery Tray  
(B)  
14x79  
(A)  
2x82  
Drain  
Figure 3  
1. Remove the protective caps from the battery terminals.  
F–040700C  
11  
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ASSEMBLY  
HOW TO INSTALL THE SEAT  
Use the fasteners shown below to install the seat. The fasteners are  
shown at full size.  
3. Check the operating position of the seat. If the seat needs to  
be adjusted, loosen the two wing bolts. Slide the seat forward  
or backward along the seat adjusting holes as shown. Tighten  
the wing bolts (A).  
Seat  
Seat Hinge  
Seat  
Adjusting Hole  
(B)  
(A)  
17x47  
1001054  
B
A
1. Carefully remove the plastic bag from the seat.  
2. Align the holes in the seat hinge to the holes in the seat  
(Figure 4). Fasten the seat to the seat hinge with the fasteners  
as shown.  
Figure 4  
HOW TO ASSEMBLE THE STEERING WHEEL  
Fasteners are not required to assemble the steering wheel. Attach  
the steering wheel as follows:  
1. Make sure the front wheels point forward.  
2. Place the bellows in position on the console. (Figure 5)  
Steering Wheel  
Hub  
Cover  
3. Slide the steering wheel and steering post thru the bellows  
andconsole. Make sure the end of the steering post aligns with  
the pinion gear. Push on the steering wheel. The steering  
post will lock onto the pinion gear.  
Steering Post  
Pull on the steering wheel. Make sure that the steering post  
is locked in place.  
Bellows  
Console  
Steering Post  
Pinion Gear  
Figure 6  
Figure 5  
12  
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ASSEMBLY  
IMPORTANT! BEFORE YOU START MOWING  
- Check the engine oil.  
WARNING: Before doing any assembly or mainte-  
nance to the mower, remove the wire from the spark  
plug.  
- Fill the fuel tank with gasoline.  
- Check the level of the mower housing.  
- Check the air pressure of the tires.  
- Make sure the battery cables are attached.  
NOTE: In this instruction book, left and right describe the loca-  
tion of a part with the operator on the seat.  
IMPORTANT: This unit is equipped with an internal combustion  
engine and must not be used on or near any unimproved  
forest–covered, brush–covered or grass–covered land unless  
the engine’s exhaust system is equipped with a spark arrester  
meeting applicable local or state laws (if any). If a spark  
arrester is used, it must be maintained in effective working  
order by the operator.  
HOW TO PREPARE THE ENGINE  
NOTE: The engine was shipped from the factory filled with oil.  
Check the level of the oil. Add oil as needed.  
See the engine manufacturer’s instructions for the type of gasoline  
and oil to use. Before you use the unit, read the information on  
safety, operation, maintenance, and storage.  
WARNING: Follow the engine manufacturer’s  
instructions for the type of gasoline and oil to use.  
Always use a safety gasoline container. Do not  
smoke when adding gasoline to the engine. When  
inside an enclosure, do not fill with gasoline. Before  
you add gasoline, stop the engine. Let the engine  
cool for several minutes.  
In the State of California the above is required by law (Section  
4442 of the California Public Resources Code). Other states  
may have similar laws. Federal laws apply on federal lands.  
See an Authorized Service Center for a spark arrester for the  
muffler.  
In some areas, local law requires the use of a resistor spark  
plug to control the ignition signals. See an Authorized Service  
Center for a resistor spark plug for the engine.  
NOTE: Actual sustained horsepower will likely be lower due to  
operating limitations and environmental factors.  
CHECK THE LEVEL OF THE MOWER HOUSING  
Make sure the level of cut is still correct. After you mow a short  
distance, look at the area that was cut. If the mower housing does  
not cut level, see the instructions on “How To Level The Mower  
Housing” in the Maintenance section of this instruction book.  
CHECK THE TIRES  
Check the air pressure in the tires. Tires with too much air pressure  
will cause the unit to ride rough. Also, the wrong air pressure will  
keep the mower housing from cutting level. The correct air pressure  
(PSI) is 14 PSI (1 BAR). The tires were over inflated for shipment.  
13  
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OPERATION  
Lift Lever  
Ignition  
Headlight Switch  
Throttle Control  
Lever  
Blade Rotation  
Control  
Parking Brake  
Lever  
Clutch / Brake  
Pedal  
Shift Lever  
Figure 7  
LOCATION OF CONTROLS  
BLADE ROTATION CONTROL: Use the blade rotation  
SHIFT LEVER: Use the shift lever to change the speed of the  
control to start and stop the rotation of the blade.  
unit.  
CLUTCH / BRAKE PEDAL: The pedal has two functions.  
LIFT LEVER: Use the lift lever to change the height of cut.  
The first function is a clutch. The second function is a brake.  
HEADLIGHT SWITCH: The headlight switch is the first part  
of the ignition switch. To use the lights with the engine running, turn  
the key to the position for the lights.  
PARKING BRAKE LEVER: Use the parking brake lever  
to engage the brake when you leave the unit.  
IGNITION SWITCH: Use the ignition switch to start and stop  
THROTTLE CONTROL LEVER: Use the throttle control  
the engine.  
lever to increase or decrease the speed of the engine.  
14  
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OPERATION  
1. Before you start the engine, make sure the blade rotation con-  
ATTACHMENTS  
trol is in the DISENGAGE position.  
This unit can use many different attachments. See the attachment  
page in this book. This unit can pull attachments like a lawn  
sweeper, a lawn aerator, a hopper spreader or a small trailer. This  
unit can not use attachments that engage the ground like a plow, a  
disk harrow, or a cultivator.  
For all pull–behind attachments or trailers, the maximum gross  
weight is 250 pounds. Gross weight is the weight of the attachment  
or trailer and any load that might be on or in it.  
Do not operate on a slope that is greater than 10 degrees when  
using a pull–behind attachment or trailer. We have included a slope  
guide in this book to help you determine the slope on which you will  
be operating your unit. Never allow someone to stand or ride on or  
in an attachment or trailer.  
2. Move the blade rotation control to the ENGAGE position to  
rotate the blade(s).  
Note: If the engine stops when you engage the blade(s),  
the seat switch is not activated. Make sure you sit in the  
middle of the seat. Also, make sure the wire is connected  
to the seat switch.  
3. Move the blade rotation control to the DISENGAGE position  
to stop the blade(s). Before you leave the operator’s position,  
make sure the blade(s) has stopped rotating.  
4. Before you ride the unit across a sidewalk or a road, move the  
blade rotation control to the DISENGAGE position.  
WARNING: Always keep your hands and feet away  
from the blade, deflector opening, and the mower  
housing when the engine runs.  
HOW TO USE THE THROTTLE CONTROL  
Use the throttle control to increase or decrease the speed of the  
engine (Figure 8).  
Blade Rotation Control  
Engage Position  
1. The FAST position is marked with a detent. For normal opera-  
tion and when using a grass bagger, move the throttle control  
to the FAST position. For maximum charging of the battery and  
for a cooler running engine, operate the engine in the FAST  
position.  
Throttle  
Control  
2. For transport and to tow pull behind attachments, move the  
Disengage  
throttle control to the SLOW position.  
Position  
3. The engine governor is set at the factory for maximum perform-  
ance. Do not adjust the governor to increase the speed of the  
engine.  
HOW TO USE THE BLADE ROTATION CONTROL  
The blade rotation control is next to the steering wheel (Figure 8).  
Use the blade rotation control to engage the blade(s) or to operate  
a snow thrower attachment.  
Figure 8  
HOW TO USE THE SHIFT LEVER  
FUNCTION  
Trimming  
SHIFT LEVER THROTTLE  
5 Speeds  
To change the forward speed or the direction of the unit, follow the  
steps below.  
1
Snow Thrower  
FAST  
CH
Bagging Grass  
1 or 2  
CAUTION: Before you move the shift lever, completely push  
the clutch/brake pedal forward to stop the unit. If the unit is not  
stopped, the gearbox can be damaged.  
F
Mulching Grass  
Normal Mowing  
1 or 2  
2 or 3  
SLOW  
1. Completely push the clutch/brake pedal forward to stop the  
unit. Keep your foot on the pedal.  
THROTTLE  
Easy Mowing  
Snow Blade  
3 or 4  
2. Move the throttle control lever to the SLOW position.  
SLOW – FAST  
3. To go forward, move the shift lever to a forward speed setting.  
To go backward, move the shift lever to reverse.  
Transport  
5
4. Slowly release the clutch/brake pedal. Do not keep your foot on  
the pedal.  
Pull Behind  
Attachments  
1 or 2  
5. Move the throttle control to the FAST position.  
THROTTLE  
15  
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OPERATION  
HOW TO SET THE PARKING BRAKE  
Button  
1. Completely push the clutch/brake pedal forward.  
2. Lift the parking brake lever (Figure 9).  
3. Remove your foot from the clutch/brake pedal and then release  
the parking brake lever. Make sure the parking brake will hold  
the unit.  
4. To release the parking brake, completely push the clutch/brake  
pedal forward. The parking brake will automatically release.  
WARNING: Before you leave the operator’s position,  
move the shift lever to the neutral (N) position. Set the  
parking brake. Move the blade rotation control to the  
DISENGAGE position. Stop the engine and remove  
the ignition key.  
Lift Lever  
HOW TO CHANGE THE CUTTING HEIGHT  
Parking Brake Lever  
To change the cutting height, raise or lower the lift lever as follows.  
1. To release the lift lever, push the button on top of the lift lever  
(Figure 9).  
2. Move the lift lever forward to lower the mower housing and  
back to raise the mower housing.  
3. When you ride on a sidewalk or road, move the lift lever to the  
highest position and move the blade rotation control to the DIS-  
ENGAGE position.  
Figure 9  
HOW TO STOP THE UNIT  
1. Completely push the clutch/brake pedal forward to stop the  
WARNING: Make sure the parking brake will hold the  
unit.  
unit. Keep your foot on the pedal.  
2. Move the blade rotation control to the DISENGAGE position.  
3. Move the shift lever to the NEUTRAL position.  
4. Set the parking brake.  
5. Move the throttle control to the SLOW position.  
6. To stop the engine, turn the ignition key to the OFF position. Re-  
move the key.  
HOW TO TRANSPORT THE UNIT  
To transport the unit, follow the steps below.  
1. Move the blade rotation control to the DISENGAGE position  
2. Raise the lift lever to the highest position.  
3. Move the throttle control to a position between SLOW and  
FAST.  
4. To go faster, move the shift lever to a faster speed.  
16  
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OPERATION  
HOW TO OPERATE WITH THE MOWER HOUSING  
WARNING: The deflector is a safety device. Do not re-  
move the deflector. The deflector forces the dis-  
charged material toward the ground. Always keep the  
deflector in the down position. If the deflector is dam-  
aged, replace the deflector with an original equipment  
part from an authorized service center.  
6. Move the shift lever to one of the speed settings.  
NOTE: When you mow in heavy grass or mow with a  
bagger, put the shift lever in the slowest speed.  
7. Slowly release the clutch/brake pedal.  
8. Move the throttle control to the FAST position. If you need to go  
faster or slower, stop the unit and move the shift lever to another  
speed setting.  
1. Start the engine.  
2. Move the lift lever to a height of cut position.  
9. Make sure the level of cut is still correct. After you mow a short  
distance, look at the area that was cut. If the mower housing  
does not cut level, see the instructions on “How To Level The  
Mower Housing” in the Maintenance section.  
IMPORTANT: In high or thick grass, cut the grass in the  
highest position first and then lower the mower housing to  
a lower position.  
3. Move the throttle control to the SLOW position.  
4. Move the blade rotation control to the ENGAGE position.  
5. Push the clutch/brake pedal completely forward.  
WARNING: For better control of the unit, always  
select a safe speed.  
HOW TO OPERATE THE UNIT ON HILLS  
WARNING: Do not ride up or down slopes that are too  
steep to back straight up. Never ride the unit across  
a slope. See the “Slope Guide” in the back of this  
book for information on how to check slopes.  
3. To start again, make sure the shift lever is in the slowest speed.  
Move the throttle control to the SLOW position. Slowly release  
the pedal.  
4. If you must stop or start on a hill, always have enough space  
for the unit to roll when you release the brake and engage the  
clutch.  
1. Before you ride up or down a hill, move the shift lever to the  
slowest speed.  
2. Do not stop or change speed settings on a hill. If you must stop,  
quickly push the clutch/brake pedal forward and set the parking  
brake.  
5. Be very careful when you change directions on a hill. When on  
a slope or in a turn on a hill, move the throttle control to the  
SLOW position to help prevent an accident.  
17  
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OPERATION  
CAUTION: A mixture of alcohol (ethanol or methanol) and  
BEFORE STARTING THE ENGINE  
CHECK THE OIL  
gasoline (called gasohol), will attract moisture and cause acid  
deposits during storage. While the unit is in storage, the acids  
in the fuel can damage the fuel system.  
NOTE: The engine was shipped from the factory filled with SAE  
30 weight oil. Check the level of the oil. Add oil as needed.  
To prevent engine problems with the fuel system, empty the fuel  
system before storage of 30 days or longer as follows.  
1. Make sure the unit is level.  
NOTE: Do not check the level of the oil while the engine  
runs.  
2. Clean the area around the dipstick. Remove the dipstick. Wipe  
the oil from the dipstick.  
3. Insert the dipstick into the oil fill tube. Turn the dipstick clock-  
wise until it is tight. Remove the dipstick. Check the oil level on  
the dipstick. The oil level must reach the FULL mark on the  
dipstick.  
4. If necessary, add oil until the oil reaches the FULL mark on the  
dipstick. The quantity of oil needed from ADD to FULL is shown  
on the dipstick. Do not add too much oil.  
1. Drain the fuel tank.  
2. Start the engine. Let the engine run until the fuel lines and the  
carburetor are empty.  
3. After storage, make sure you use fresh fuel. See the storage  
instructions for additional information.  
4. Never use engine cleaner or carburetor cleaner in the fuel tank  
or permanent damage can occur.  
CARBURETOR  
ADD GASOLINE  
WARNING: Always use a safety gasoline container.  
Do not smoke when adding gasoline to the fuel tank.  
Do not add gasoline when you are inside an enclo-  
sure. Before you add gasoline, stop the engine and  
let the engine cool for several minutes.  
The factory settings for the carburetor are for most conditions. If the  
engine is operated under the following conditions, you can adjust  
the carburetor mixture. To adjust the carburetor, see the engine  
manufacturer’s instructions.  
Fill the fuel tank with regular  
1. The engine has a loss of power or does not run smooth.  
2. A change from summer to winter operation.  
Fuel Tank  
unleaded gasoline. Do not use  
premium unleaded gasoline.  
Make sure the gasoline is fresh  
and clean. Leaded gasoline will  
increase deposits and shorten  
the life of the valves.  
Full  
3. A 40 degree change in the operation temperature. The carbure-  
tor was adjusted at 80 degrees at the factory.  
4. The engine is operated above 4,000 feet.  
3. Make sure the blade rotation control is in the DISENGAGE po-  
sition.  
HOW TO START THE ENGINE  
WARNING: The electrical system has an operator  
presence system that includes a sensor switch  
mounted in the seat. These components tell the elec-  
trical system if the operator is sitting on the seat. This  
system will stop the engine when the operator leaves  
the seat. For your protection, always make sure this  
system operates correctly.  
4. Move the throttle control completely forward to the CHOKE or  
FAST position. Some models have a separate choke knob. Pull  
the choke knob to the full CHOKE position.  
5. Turn the ignition key to the START position. Release the key  
when the engine starts.  
NOTE: If the engine does not start after four or five tries,  
move the throttle control to the FAST position. Again try to  
start the engine. If the engine will not start, see the  
TROUBLE SHOOTING CHART.  
NOTE: The engine will not start unless you depress the  
clutch/brake pedal, move the shift lever to the neutral (N)  
position, and move the blade rotation control to the  
DISENGAGE position.  
6. Slowly move the throttle control to the SLOW position. If model  
has a separate choke knob, push in the choke knob.  
1. Sit in the middle of the seat. Push the clutch/brake pedal com-  
pletely forward. Keep your foot on the pedal.  
2. Move the shift lever to the neutral (N) position.  
7. Let a cold engine run for several minutes. Begin work when the  
engine is warm. To start a hot engine, move the throttle control  
to a position between FAST and SLOW.  
NOTE: If the seat is raised when starting the engine, move the  
blade rotation control to the DISENGAGED position and  
engage the parking brake.  
HOW TO START WITH A WEAK BATTERY  
If the battery is too weak to start the engine, the battery needs to be  
charged. If “Jumper Cables” are used to start the engine in an  
emergency, follow the procedure below.  
1. Connect each end of the RED “Jumper Cable” to the positive  
(+) terminals of each battery. Make sure you do not touch the  
chassis with the cables.  
2. Connect one end of the BLACK “Jumper Cable” to the negative  
(–) terminal of the charged battery.  
NOTE: The unit is equipped with a 12 volt negative to ground  
system. Also, the other vehicle must have a 12 volt negative to  
ground system.  
3. Connect the other end of the BLACK “Jumper Cable” to the  
mower’s engine block.  
4. Start the engine that has the weak battery last. Allow the engine  
to run.  
WARNING: Do not smoke. The fumes from the battery  
acid can cause an explosion. Keep the battery away  
from any flames or sparks. To prevent sparks, fasten  
the red “Jumper cable” to the positive (+) terminal be-  
fore connecting the black “Jumper cable”.  
5. To disconnect the “Jumper Cables”, reverse the above steps.  
18  
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OPERATION  
OPERATING TIPS  
1. Check the blade rotation control for correct adjustment. For the  
blade(s) to disengage correctly, the adjustment must be cor-  
rect.  
5. Before you make an inspection, adjustment (except for the car-  
buretor) or repair, make sure the wire from the spark plug is dis-  
connected.  
6. Make sure the seat switch wire is connected. If the wire is not  
connected, the engine will not start.  
2. Before you use the unit, check the oil in the engine and add oil  
if necessary.  
7. For longer life of the battery on electric start models, charge the  
battery every three months.  
3. If the engine will not start, first make sure the wire is attached  
to the spark plug.  
8. Use the shift lever to change the ground speed, not the throttle  
control.  
4. Make sure all the belts are inside all the belt guides. See the in-  
structions on how to remove and install the motion drive and  
mower drive belts.  
9. Belt noise can occur when the blade or clutch is engaged. This  
noise is normal and does not affect the operation of the unit.  
MOWING AND BAGGING TIPS  
1. For a lawn to look better, check the cutting level of the mower  
housing. See “How To Level The Mower Housing” in the Main-  
tenance section.  
10. For better engine performance and an even discharge of the  
cut grass, always operate the engine with the throttle in FAST  
position.  
11. When you use a bagger, operate the engine with the throttle in  
FAST position and the shift lever in first or second gear.  
2. For the mower housing to cut level, make sure the tires have  
the correct amount of air pressure (PSI).  
12. For better cutting performance and a quality cut, mow with the  
shift lever in one of the slower speeds.  
3. Every time you use the unit, check the blade. If the blade is bent  
or damaged, immediately replace the blade. Also, make sure  
the nut for the blade is tight.  
13. After each use, clean the bottom and top of the mower housing  
for better performance. Also, a clean mower housing will help  
prevent a fire.  
4. Keep the blade(s) sharpened. Worn blades will cause the ends  
of the grass to turn brown.  
5. Do not cut or bag grass that is wet. Wet grass will not discharge  
correctly. Let the grass dry before cutting.  
6. Use the left side of the mower housing to trim near an object.  
7. Discharge the cut grass onto the mowed area. The result is a  
more even discharge of cut grass.  
8. When you mow large areas, start by turning to the right so that  
the cut grass will discharge away from shrubs, fences, drive-  
ways, etc. After one or two rounds, mow in the opposite direc-  
tion making left turns until finished (Figure 10).  
9. If the grass is very high, cut two times to decrease the load on  
the engine. First cut with the mower housing in the highest posi-  
tion and then lower the mower housing for the second cut.  
Figure 10  
19  
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MAINTENANCE  
MAINTENANCE CHART  
FIRST  
2
HOURS  
EVERY  
25  
HOURS  
EVERY  
50  
HOURS  
EVERY  
100  
HOURS  
EACH  
USE  
BEFORE  
STORAGE  
PROCEDURE  
Blade, Inspect and Sharpen  
Blade Rotation Control, Check  
Brake, Check  
M
O
W
E
Clutch, Check  
Tires, Check  
R
Battery, Check and Charge  
Battery, Clean  
Lubrication *  
*
Dusty conditions every 25 hours.  
GENERAL RECOMMENDATIONS  
1. The owner’s responsibility is to maintain this product. This will  
extend the life of the product and is also necessary to maintain  
warranty coverage.  
2. Check the spark plug, drive brake, lubricate the unit, and clean  
the air filter once a year.  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the wire from the spark plug to  
prevent the engine from starting by accident.  
3. Check the fasteners. Make sure all fasteners are tight.  
4. Follow the Maintenance section to keep the unit in good operat-  
ing condition.  
NOTE: Torque is measured in foot pounds (metric Nm). This  
measurement describes how tight a nut or bolt must be. The  
torque is measured with a torque wrench.  
If you mount a spark arrester to the muffler, also check the spark  
arrester when you check the muffler. If the spark arrester is worn or  
damaged, replace it with a new spark arrester. See your nearest  
authorized service center for a spark arrester.  
HOW TO CHECK THE MUFFLER  
Check the muffler every 50 hours. Make sure the muffler is correctly  
mounted and is not loose. If the muffler is worn or burnt, replace with  
a new muffler. A worn muffler is a fire hazard and can also damage  
the engine.  
20  
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MAINTENANCE  
9. Tighten the nut that holds the blade to a torque of 35 foot  
INSPECT BLADE  
pounds (47,5 N–m).  
WARNING: Before you inspect or remove the blade,  
10. Install the mower housing. See “How To Install The Mower  
Housing”.  
disconnect the wire to the spark plug. If the blade hits  
an object, stop the engine. Check the unit for dam-  
age. The blade has sharp edges. When you hold the  
blade, use gloves or cloth material to protect your  
hands.  
If you keep the blade sharp and inspect the blade for damage, the  
blade will cut better and be more safe to operate. Frequently check  
the blade for excessive wear, cracks, or other damage. Frequently  
check the nut that holds the blade. Keep the nut tight. If the blade  
hits an object, stop the engine. Disconnect the wire to the spark plug.  
See if the blade is bent or damaged. Check the blade adapter for  
damage. Before you operate the unit, replace damaged parts with  
original equipment parts. See the authorized service center in your  
area. Every three years, have an authorized service person inspect  
the blade or replace the old blade with an original equipment part.  
Blade Adapter  
Blade  
Washer  
Nut  
Belleville Washer  
(Outside rim must be  
Figure 12  
against the blade.)  
HOW TO REMOVE AND INSTALL THE BLADE  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
2. Use a piece of wood to keep the blade from rotating.  
3. Remove the nut that holds the blade (Figure 11).  
HOW TO SHARPEN THE BLADE  
WARNING: Vibration can be caused if the blade is  
not correctly balanced or if the blade is damaged. A  
blade that is damaged with cracks can break and  
cause an accident.  
Keep a sharp edge on the blade. A blade that is not sharp will cause  
the tips of the grass to become brown.  
1. Sharpen the blade two times a year or every 25 hours.  
2. Remove the blade according to the instructions in “How To Re-  
move And Install The Blade”.  
3. Clean the blade with a brush, soap and water. Check the  
blade. Look for cracks, nicks, or other damage. Replace a  
badly worn or damaged blade with an original equipment blade.  
See an authorized service center in your area.  
Hi–Lift  
Edge Up  
Mandrel  
4. Sharpen the blade with a file (Figure 13). Make sure you keep  
the original bevel angle.  
Blade Adapter  
5. Make sure the blade is balanced. Use a screwdriver and hold  
the blade parallel to the ground (Figure 13). A blade that is  
balanced will stay parallel to the ground. If the blade is not bal-  
anced, the heavy end will rotate toward the ground. Sharpen  
the heavy end until the blade is balanced.  
Blade  
Belleville Washer  
6. A new blade will cut better than a badly worn blade. Every three  
years, have an authorized service person inspect the blade or  
replace the old blade with an original equipment blade.  
Washer  
Figure 11  
Nut  
7. Assemble the blade according to the instructions “How To Re-  
move And Install The Blade”.  
4. Check the blade and the blade adapter according to the in-  
structions for “Inspect Blade”. Replace a badly worn or dam-  
aged blade with an original equipment blade. See an  
authorized service center in your area.  
5. Clean the top and bottom of the mower housing. Remove all the  
grass and debris.  
Blade  
6. Mount the blade and blade adapter on the mandrel  
(Figure 11).  
7. Mount the blade so that the hi–lift edges are up. If the blade  
is upside down, the blade will not cut correctly and can cause  
an accident.  
8. Fasten the blade with the original washers and nut. Make sure  
the outside rim of the Belleville washer is against the blade  
(Figure 12).  
Screwdriver  
File  
Blade is balanced  
when parallel to the ground.  
WARNING: Always keep the nut tight that holds the  
blade. A loose nut or blade can cause an accident.  
Figure 13  
Ground  
21  
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MAINTENANCE  
HOW TO ADJUST THE BLADE ROTATION CONTROL  
Blade Rotation Control  
Engage Position  
WARNING: To prevent an injury, the blade rotation  
control must operate correctly.  
1. Stop the engine. Disconnect the wire from the spark plug.  
Throttle  
Control  
2. Before you adjust the blade rotation control, check and level  
the mower housing. See “How To Level The Mower Housing.”  
Make sure the mower housing is level before go to the next  
step.  
Disengage  
Position  
3. Set the height of the mower housing in the lowest position.  
4. Move the blade rotation control to the ENGAGE position  
(Figure 14). Check the plastic indicator inside the blade drive  
spring (Figure 15). The end of the plastic indicator must be  
aligned ( + or – 1/8 inch / 3 mm) with the last coil of the blade  
drive spring.  
5. If the plastic indicator is more than 1/8 inch (3 mm) from the  
last spring coil, an adjustment is needed. Move the blade rota-  
tion control to the DISENGAGE position. Disconnect the  
blade control rod from the pivot bracket. Turn the adjustable  
nut clockwise to increase the length of the coils. Turn the ad-  
justable nut counterclockwise to decrease the length of the  
coils.  
6. Connect the blade control rod to the pivot bracket. Move the  
blade rotation control to the ENGAGE position. Check the  
adjustment of the blade drive spring.  
Figure 14  
worn or damaged, replace the brake pad assemblies. Correct  
replacement parts and assistance are available from an autho-  
rized service center.  
9. Attach the wire to the spark plug. Mow for a short distance and  
again check the operation of the blade rotation control.  
10. When you move the blade rotation control to the  
DISENGAGE position, all movement will stop within five sec-  
onds if the adjustment is correct. If there is movement of the belt  
or the blades continue to rotate, engage and disengage the  
blade rotation control five times to remove any excess rubber  
from a new mower drive belt. If there is still blade rotation from  
the DISENGAGED position, adjust the blade drive spring  
until more of the plastic indicator extends beyond the end of  
the last coil. This adjustment will decrease the spring tension.  
If you need assistance, take the unit to an authorized service  
center.  
7. Move the blade rotation control to the DISENGAGE posi-  
tion. Check the operation of the blade brake. Rotate the pulley  
with your hand. Make sure the pads for the blade brake are  
pressed tightly against the pulleys.  
IMPORTANT: If the brake pads do not press tightly against  
the pulleys, replace the mower drive belt and repeat steps  
1–7. Then, complete the remaining steps. Correct  
replacement parts and assistance are available from an  
authorized service center.  
11. After you operate with a new mower drive belt for several  
hours, check the tension of the blade drive spring.  
8. Move the blade rotation control to the ENGAGE position.  
12. If you replace the mower drive belt, adjust the blade rotation  
control.  
Check the pads for the blade brake. If the pads are excessively  
Blade Control Rod  
–1/8”  
(3mm)  
+1/8”  
(3mm)  
Brake Pad Against Pulley  
Plastic Indicator  
Pivot Bracket  
Adjustable  
Nut  
Blade Drive Spring  
Blade Brake  
(Brake Pad Against Pulley)  
Mower Drive Belt  
ure 15  
22  
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MAINTENANCE  
HOW TO CHECK AND ADJUST THE DRIVE BRAKE  
Completely push the clutch/brake pedal forward. Set the parking  
brake. Move the shift lever to the neutral (N) position. Push the unit.  
If the rear wheels rotate, adjust or replace the brake pads. Adjust the  
drive brake as follows.  
Drive Brake  
1. The location of the drive brake is on the right side of the  
gearbox (Figure 16).  
2. Make sure the parking brake is set and the shift lever is in  
neutral (N). Turn the hex nut in a clockwise direction until the  
rear wheels do not turn when the unit is pushed forward.  
3. Release the parking brake and push the unit. If the unit does not  
roll, turn the hex nut in a counterclockwise direction until the  
unit rolls.  
4. Set the parking brake. Push the unit. If the rear wheels do not  
turn, the drive brake is correctly adjusted. Release the parking  
brake.  
Gearbox  
Hex Nut  
WARNING: If you cannot correctly adjust the drive  
brake, replace the brake pads. Correct replacement  
parts and assistance are available from an autho-  
rized service center.  
Figure 16  
HOW TO CHECK AND ADJUST THE CLUTCH  
If the motion drive belt is loose, the clutch will slip when; (1) going  
up a hill, (2) pulling a heavy load, or (3) the unit will not move forward.  
Check the clearance at the rear of the pedal (Figure 17). If the  
motion drive belt is loose, the clearance will be less than 3/16 inch  
and the clutch will slip. Adjust the clutch as follows.  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the wire from the spark plug to  
prevent the engine from starting by accident.  
Clutch Rod  
1. Check the routing of the motion drive belt. Make sure the belt  
is installed correctly and is inside all the belt guides.  
2. Disconnect the adjustable nut from the lever assembly  
Pedal  
(Figure 17).  
3. Turn the adjustable nut counterclockwise to increase the  
length of the clutch rod. This adjustment will increase the clear-  
ance at the pedal and tighten the motion drive belt.  
Lever  
Assembly  
4. Assemble the adjustable nut to the lever assembly. Check  
the clearance at the pedal.  
5. If the pedal cannot be set to 3/16 inch clearance, the motion  
drive belt has stretched and must be replaced. See “How To  
Replace The Motion Drive Belt”.  
Adjustable Nut  
(To increase the  
clearance, turn  
counterclockwise.)  
6. If the clutch still slips after the clutch has been adjusted, then  
the motion drive belt is damaged and must be replaced. See  
“How To Replace The Motion Drive Belt”.  
3/16” (4.7mm)  
Clearance  
7. After making an adjustment to the pedal, check the drive brake.  
See “How To Check And Adjust The Drive Brake”.  
F–040700C  
Figure 17  
23  
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MAINTENANCE  
MAINTENANCE FREE BATTERY  
HOW TO REMOVE THE BATTERY  
HOW TO CHARGE THE BATTERY  
To charge or clean the battery, remove the battery from the unit as  
WARNING: When you charge the battery, do not  
smoke. Keep the battery away from any sparks. The  
fumes from the battery acid can cause an explosion.  
follows.  
WARNING: To prevent sparks, disconnect the black  
battery cable from the negative (–) terminal before you  
disconnect the red cable.  
WARNING: The battery contains sulfuric acid which is  
harmful to the skin, eyes and clothing. If the acid gets  
on the body or clothing, wash with water.  
1. Before you charge the battery, remove the battery.  
2. To charge the battery, use a 12 volt battery charger. Charge at  
a rate of 6 amperes for 1 hour.  
1. Remove the black cable from the negative (–) terminal  
3. Install the battery. See “How To Install The Battery” in the  
(Figure 18).  
Assembly section.  
2. Remove the red cable from the positive (+) terminal.  
3. Rotate the battery clamp to the DOWN position.  
4. To remove the battery, tilt the battery forward and then lift the  
battery.  
Black Cable  
Tabs  
CAUTION: Do not tilt the battery more than 45 degrees. If the  
battery tilts more than 45 degrees, battery acid can leak from  
the battery.  
Bolt  
Wingnut  
HOW TO CLEAN THE BATTERY  
1. Remove the battery.  
Battery Clamp  
UP Position  
Battery  
2. Wash the battery with a solution of one gallon of water and four  
tablespoons of baking soda (sodium bicarbonate). Make sure  
the solution does not get into the battery cells.  
Red Cable  
3. Clean the terminals and the ends of the cables with a wire  
Terminal  
Cover  
brush.  
Positive (+)  
Terminal  
4. Install the battery. See “How To Install The Battery” in the  
Assembly section.  
Battery Tray  
Figure 18  
5. To prevent corrosion, apply grease to the battery terminals.  
24  
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MAINTENANCE  
WHERE TO LUBRICATE  
Apply grease with a brush to the areas shown.  
Lubricate the areas shown with engine oil.  
NOTE: Apply grease to the steering gear assembly.  
CAUTION: If the unit is operated in dry areas that have sand,  
use a dry graphite spray to lubricate the unit. Do not lubricate  
the nylon bearings for the front wheels. Oil or grease will  
damage the bearings.  
Lift Lever  
Figure 19  
HOW TO CHECK THE FUEL FILTER  
NOTE: Before you replace the fuel filter or the fuel line, the fuel  
tank must be empty.  
Clips  
If the fuel filter is dirty, the engine will run rough and have less  
performance. Remove the old filter (Figure 20). Replace the old  
filter with a new filter. Use an original equipment part. See an  
authorized service dealer in your area.  
Fuel Line  
Fuel Filter  
Figure 20  
CHECK THE TIRES  
Check the air pressure in the tires. Tires with too much air pressure  
will cause the unit to ride rough. Also, the wrong air pressure will  
keep the mower housing from cutting level. The correct air pressure  
(PSI) is 14 PSI (1 BAR).  
25  
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MAINTENANCE  
3. Attach the front hanger to the axle support with the hanger  
HOW TO REMOVE THE MOWER HOUSING  
1. Move the lift lever to the lowest position.  
rod. Fasten with the fasteners as shown. See illustration “F”.  
2. Move the blade rotation control to the DISENGAGE position.  
3. Remove the hair pins and the washers from the adjusting rods  
(Figure 21). See illustrations “C” and “D”.  
4. Make sure the mower drive belt is between the stack pulley  
and the two belt guides. Tighten the two belt guides. See il-  
lustration “G”.  
4. Remove the hair pins and the washers from the suspension link  
and the adjuster plate. See illustrations “A” and “B”.  
5. Fasten the blade control rod to the blade rotation control  
with the washer and hair pin. See illustration “E”.  
5. Remove the hair pin and washer from the blade control rod.  
See illustration “E”.  
6. Disconnect the front hanger from the axle support. See il-  
6. Attach the suspension link and the adjuster plate to the lifter  
assembly. Fasten with the washers and hair pins. See illustra-  
tions “A” and “B”.  
lustration “F”.  
7. Attach the right and the left adjusting rods to the suspension  
brackets. Fasten with the washers and hair pins. See illustra-  
tions “C” and “D”.  
7. If necessary, loosen the two belt guides at the stack pulley.  
See illustration “G”. Remove the mower drive belt from the  
stack pulley.  
8. Pull the mower housing away from the right side of the unit.  
8. Move the blade rotation control to the ENGAGE position.  
Make sure the mower drive belt is inside all the belt guides.  
HOW TO INSTALL THE MOWER HOUSING  
1. Push the mower housing under the right side of the unit.  
2. Put the mower drive belt around the stack pulley. Make sure  
the “V” side of the mower drive belt is against the stack pulley.  
Also, make sure the mower drive belt is not twisted.  
9. Make sure the mower housing is level. See the instructions on  
“How To Level The Mower Housing”.  
10. Check the operation of the blade rotation control. See the in-  
structions on “How To Adjust The Blade Rotation Control”.  
Blade Rotation  
Stack Pulley  
Control  
Lift Lever  
Lifter Assembly  
Belt Guides  
Stack Pulley  
Blade Control  
Rod  
Hanger Rod  
Front Hanger  
Mower Drive Belt  
26  
Figure 21  
F–040700C  
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MAINTENANCE  
1. Disconnect both adjuster rods from the adjuster rod  
HOW TO LEVEL THE MOWER HOUSING  
If the mower housing is level, the blade will cut easier and the lawn  
will look better.  
brackets (Figure 23).  
2. Turn the adjustable nut clockwise to lower the front or counter-  
clockwise to raise the front of the mower housing.  
3. Connect the left adjuster rod to the adjuster rod bracket.  
Check the housing for the correct adjustment. Fasten the ad-  
justable nut with the washer and hair pin.  
WARNING: Before you make an inspection, adjust-  
ment, or repair to the unit, disconnect the wire to the  
spark plug. Remove the spark plug wire to prevent  
the engine from starting by accident.  
4. Repeat the above steps for the right side using the small round  
dimples (or X marks) at points A and C.  
1. Make sure the unit is on a hard level surface.  
2. Check the air pressure in the tires. If the air pressure is incor-  
rect, the mower housing will not cut level. Make sure the tires  
are inflated to 14 PSI. (1 BAR).  
3. Move the lever for the blade rotation control to the ENGAGE po-  
sition. Move the lift lever to the number “4” cutting height posi-  
tion.  
Adjuster Rod Bracket  
4. There are two adjustment procedures below that will level the  
mower housing.  
Adjuster Rods  
THE FRONT TO BACK ADJUSTMENT  
Before the height of the mower housing is measured, understand  
that the position of the blades in the mower housing are not the same  
in the front as they are in the back.  
Figure 23  
There are measuring points on the mower housing indicated by  
small round dimples (or X marks) on the front and rear, left and right  
sides of the mower housing (Figure 22). To determine if an  
adjustment is needed, use a ruler and measure the distance from  
the level surface to the bottom of the mower housing. In correct  
adjustment, the front of the mower housing at point B will be from  
0” to 1/2” (0 mm to 12 mm) higher than the back of the mower  
housing at point D.  
THE SIDE TO SIDE ADJUSTMENT  
Use a ruler and measure the distance from the level surface to the  
bottom of the mower housing. Measure from the locations indicated  
by the small round dimples (or X marks) at points A and B. In correct  
adjustment, the mower housing at points A and B must be within  
1/4” (6 mm) of the same height. If the difference in the measurement  
is more than 1/4” (6 mm), adjust as follows.  
SIDE VIEW  
1. Disconnect the adjuster plate from the mower housing  
(Figure 24).  
Measure from the bottom  
of the mower housing.  
2. Move the adjuster plate to the front to raise or to the back to  
lower the side of the mower housing. On some adjuster plates  
the holes have numbers. To raise the mower housing, move to  
a higher number.  
LEVEL SURFACE  
3. Connect the adjuster plate.  
4. Check the housing for the correct adjustment. If necessary, re-  
peat the adjustment.  
B
A
D
C
Figure 22  
Adjuster Plate  
Figure 24  
27  
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MAINTENANCE  
HOW TO REPLACE THE MOTION DRIVE BELT  
Drive Pulley  
REMOVAL  
Motion  
Drive Belt  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
Idler Pulley  
2. Completely push the pedal forward and engage the parking  
brake.  
3. Remove the idler pulley (Figure 25).  
Loosen The  
Belt Guides  
4. Loosen the belt guides that are around the drive pulley.  
5. Remove the motion drive belt from the drive pulley.  
6. To remove the motion drive belt from the stack pulley, pull the  
front end of the belt under the stack pulley and then back  
between the stack pulley and the belt guide plate (Figure 26).  
Figure 25  
7. Put the end of the motion drive belt from the drive pulley  
through the hole for the shift lever (Figure 27). Move the shift  
lever and push the belt under the shift lever.  
8. Remove the motion drive belt. A correct replacement part or  
assistance is available from an Authorized Service Center in  
your area.  
FRONT  
INSTALLATION  
1. Slide the motion drive belt between the stack pulley and the  
belt guide plate (Figure 26). Install the motion drive belt on  
the top pulley of the stack pulley. Make sure the “V” side of the  
belt is against the pulley.  
Belt Guides  
Belt Guide  
Plate  
2. Push the motion drive belt through the hole in the frame for the  
shift lever (Figure 27). Lift the end of the belt over the shift  
lever and back down through the hole in the frame.  
Motion  
Drive Belt  
3. Install the end of the motion drive belt around the drive pulley  
(Figure 25).  
Stack Pulley  
Figure 26  
4. Tighten the belt guides that are around the drive pulley.  
5. Put the belt around the idler pulley. Assemble the idler pulley.  
Fasten the idler pulley with the hex nut. Make sure the flat side  
of the belt is against the idler pulley as shown. Also, make sure  
the belt is not twisted.  
6. Make sure the motion drive belt is inside all the belt guides  
Shift Lever  
Motion Drive Belt  
(Figure 25 and Figure 26).  
7. Before you use the unit, check the adjustment of the clutch. See  
the instructions “How To Check And Adjust The Clutch”.  
8. Install the mower housing. See the instructions “How To Install  
The Mower Housing”.  
Figure 27  
28  
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MAINTENANCE  
HOW TO REPLACE THE MOWER DRIVE BELT  
1. Remove the mower housing. See the instructions on “How To  
Remove The Mower Housing”.  
6. Pull the belt retainer away from the idler pulley. Put the flat  
side of the mower drive belt around the idler pulley.  
7. Put the belt around the left mandrel pulley.  
2. Pull the belt retainer away from the idler pulley and remove  
the mower drive belt (Figure 28).  
8. Make sure the “V” side of the mower drive belt is against the  
mandrel pulleys as shown.  
3. Pull the belt retainer away from the right mandrel pulley and  
remove the mower drive belt.  
9. Make sure the mower drive belt is under the end of the cross  
link rod as shown.  
4. Remove the mower drive belt from the left mandrel pulley.  
10. Make sure the mower drive belt is inside all the belt guides.  
NOTE: Replace the mower drive belt with an original  
equipment belt from an authorized service center.  
11. Install the mower housing. See the instructions on “How To In-  
stall The Mower Housing”.  
5. Install the new mower drive belt. Pull the belt retainer away  
from the right mandrel pulley. Put the belt around the right  
mandrel pulley.  
12. Before you mow, check the blade rotation control. See the in-  
structions on “How To Adjust The Blade Rotation Control”.  
Left Mandrel Pulley  
Belt Guide  
Belt  
Retainer  
Cross Link Rod  
Right Mandrel Pulley  
Belt Retainer  
Belt Guide  
Belt Guide  
Mower  
Drive Belt  
Idler Pulley  
Figure 28  
29  
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MAINTENANCE  
HOW TO INSTALL THE WHEELS  
Cotter Pin  
Hub Cap  
If the wheels must be removed for service, make sure they are  
installed as follows.  
Washer  
Washer  
Front Wheel  
1. Make sure the valve stem is to the outside of the tractor. Slide  
the front wheel on the spindle (See Figure 29).  
Spindle  
2. Fasten the front wheel with washer and cotter pin. Bend the  
ends of the cotter pin apart to keep the front wheel on the  
spindle.  
Valve Stem  
Front Wheel  
3. If your model has hub caps, install the hub caps. Make sure  
the washer hold the hub caps in place.  
Figure 29  
Square Key  
Key Slot  
Rear Wheel  
Rear Wheel  
1. Install the washers and spacer onto the axle as shown in  
Figure 30.  
Washer  
2. Mount the square key in the key slot (See Figure 30).  
Axle  
3. Make sure the valve stem is to the outside of the tractor. Align  
the slot in the rear wheel with the square key. Slide the rear  
wheel on the axle.  
Spacer  
Hub Cap  
4. Fasten the rear wheel with washer and e–ring.  
Washer  
E–Ring  
5. If your model has hub caps, install the hub caps. Make sure  
the washer hold the hub caps in place.  
Valve Stem  
Figure 30  
30  
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MAINTENANCE  
3. Install a new light bulb. Align the light socket with the notches  
HOW TO REPLACE THE FUSE  
in the bezel and turn the light socket to lock in position.  
If the fuse is blown, the engine will not start. The location of the fuse  
is next to the battery. Remove the fuse and replace with a  
automotive fuse (Figure 31).  
Automotive Fuse  
Bezel  
Figure 31  
Light Bulb  
HOW TO REPLACE THE LIGHT BULB  
1. Raise the tractor hood.  
2. Turn the light socket until the tabs on the socket align with the  
notches in the bezel (Figure 32). Remove the light socket.  
Turn the light bulb and remove the bulb.  
Light Socket  
Figure 32  
1. Move the lever for the blade rotation control to the ENGAGE  
position.  
HOW TO CLEAN THE MOWER HOUSING  
WARNING: Before you clean the mower housing,  
stop the engine and disconnect the wire to the spark  
plug.  
2. Clean the top of the mower housing.  
3. Move the lever for the blade rotation control to the  
DISENGAGE position.  
Grass and other debris on top of the mower housing can keep the  
belt from working correctly. For safety and correct operation,  
frequently clean the top of the mower housing. Remove grass and  
debris from around the pulleys and other moving parts.  
4. Again clean the top of the mower housing.  
5. After you cut the grass, clean the bottom of the mower housing.  
1. Start the engine.  
2. Run the engine until the fuel tank and the carburetor are out of  
fuel and the engine stops.  
3. Do not leave fuel in the fuel tank or the carburetor. The fuel can  
damage the function of the fuel system. Some models have a  
fuel drain (Figure 33). Hold a cloth under the fuel drain. Push  
the fuel drain until the carburetor is empty.  
STORAGE (over 30 days)  
At the end of each year, prepare the unit for storage as follows.  
THE ENGINE  
For storage information, see the the engine manufacturer’s  
instructions.  
4. After storage, make sure you use fresh fuel.  
THE BATTERY  
1. Remove the battery.  
2. Clean the battery terminals of any deposits.  
3. Charge the battery. See the instructions on “How To Prepare  
And Charge The Battery”.  
4. Store the battery in a cool, dry place.  
NOTE: After a long time in storage, charge the battery.  
Fuel Drain  
Figure 33  
CLEAN THE UNIT  
THE FUEL SYSTEM  
1. Clean the dirt and grass from the engine.  
2. Clean the mower housing.  
WARNING: Do not drain the gasoline inside a build-  
ing or near a fire. Do not smoke because the fumes  
from the fuel can cause an explosion.  
LUBRICATE THE UNIT  
See the “Lubrication” instructions in this book.  
31  
F–040700C  
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TROUBLE SHOOTING CHART  
PROBLEM: The engine will not start.  
1. Follow the steps, “How To Start The Engine” in this book.  
PROBLEM: A hot engine causes a decrease in power.  
1. Clean the air screen.  
2. Check the oil.  
3. Adjust the carburetor.  
4. Replace the fuel filter.  
2. Electric–Start Models: Clean the battery terminals. Tighten the  
cables.  
3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.  
4. Remove the spark plug(s). Move the throttle to the SLOW posi-  
tion. Turn the ignition key to the ON position. Try to start the en-  
gine several times. Install the spark plug.  
PROBLEM: Excessive vibration.  
1. Replace the blade.  
2. Check for loose engine bolts.  
3. Decrease the air pressure in the tires.  
4. Adjust the carburetor.  
5. Check for a damaged belt or damaged pulley. Replace the  
damaged parts.  
5. Replace the spark plug.  
6. Adjust the carburetor.  
PROBLEM: The engine will not turn over.  
1. Follow the steps, “How To Start The Engine” in this book.  
2. Electric–Start Models: Check the level of the acid in the battery.  
If needed, add water. Charge the battery.  
3. Replace the fuse.  
4. Check the wiring harness for damage or a loose connection.  
Repair the damaged wire.  
PROBLEM: The grass does not discharge correctly.  
1. Stop the engine. Clean the mower housing.  
2. Raise the height of cut.  
3. Replace or sharpen the blade(s).  
4. Move the shift lever to a slower speed.  
5. Move the throttle control to the FAST position.  
6. Replace the spring for the blade idler.  
5. Electric–Start Models: replace the solenoid. Recoil–Start Mod-  
els: replace the module.  
PROBLEM: The engine is difficult to start.  
1. Adjust the carburetor.  
2. Replace the spark plug.  
PROBLEM: The mower housing does not cut level.  
1. Check the air pressure in the tires.  
2. Adjust the level of the mower housing.  
3. Replace the fuel filter.  
3. Check the front axle. If the front axle does not freely pivot, loos-  
en the axle bolt(s).  
PROBLEM: The engine does not run smooth or has a  
loss of power.  
PROBLEM: The mower blades will not rotate.  
1. Check the oil.  
1. Check the mower drive belt. Make sure the belt is installed cor-  
rectly.  
2. Replace the mower drive belt.  
2. Clean the air filter.  
3. Clean the air screen.  
4. Replace the spark plug.  
5. The engine is working too hard. Use a lower gear.  
6. Adjust the carburetor.  
PROBLEM: The unit will not move when the clutch is  
engaged.  
1. Check the motion drive belt. Make sure the belt is installed  
correctly.  
7. Replace the fuel filter.  
2. Adjust the clutch.  
3. Replace the motion drive belt.  
PROBLEM: The engine does not run smooth at fast  
speed.  
1. Replace the spark plug.  
2. Adjust the throttle control.  
3. Clean the air filter.  
PROBLEM: The unit moves slower or stops when the  
clutch is engaged.  
1. Adjust the clutch.  
4. Replace the fuel filter.  
2. Replace the motion drive belt.  
PROBLEM: The engine stops when the blades are  
engaged.  
1. To activate the seat sensor, always sit in the middle of the seat.  
2. Check the wiring harness for damage or a loose connection.  
Repair the damaged wire.  
PROBLEM: When the clutch/brake pedal is released, belt  
noise can be heard.  
1. Temporary belt noise does not change the operation of the unit.  
If belt noise is continuous, check the routing of the belt. Make  
sure the belt is inside all belt guides.  
2. If the noise is continuous, adjust the clutch.  
PROBLEM: On slopes, the engine stops.  
1. Mow up and down slopes. Never mow across a slope.  
PROBLEM: The rear wheels spin over uneven terrain.  
1. Check the front axle. If the front axle does not freely pivot, loos-  
en the axle bolt(s).  
2. To activate the seat sensor, always sit in the middle of the seat.  
PROBLEM: The engine will not idle.  
1. Replace the spark plug.  
2. Clean the air filter.  
3. Adjust the carburetor.  
4. Adjust the throttle control.  
PROBLEM: The transaxle is difficult to shift between  
gears with the engine running and the clutch depressed.  
1. Check the clutch adjustment to make sure the belt stops when  
the clutch pedal is depressed with the transaxle in (N) neutral.  
2. Check the belt guides around the transaxle drive pulley. Make  
sure the belt guides do not touch the pulley.  
5. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.  
F–040700C  
32  
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Only use a factory repair part. Repair parts, except for the engine or the transmission, are available from the store where the unit was  
purchased, a service shop recommended by the store, or an authorized service shop found in the yellow pages of the telephone directory.  
If you cannot get a repair part or service as described above, call or write to the Central Parts Distributor shown below. When you order,  
include the following information: (1) Complete Model Number (see nameplate), (2) Date of Manufacture, (3) Complete Part Number, (4)  
Description, (5) Quantity. Repair parts for the engine or the transmission are available from the manufacturer's authorized service center  
found in the yellow pages of the telephone directory. See the individual engine or transmission warranties.  
MURRAY, INC. LAWN MOWER CENTRAL PARTS DISTRIBUTORS  
BILLIOU’S, INC.  
1343 South Main St.  
Porterville, CA. 93257  
GARDNER, INC.  
WISCONSIN MAGNETO, INC.  
3641 Interxhange Road.  
Columbus, OH. 43204  
1–800–848–8946  
4727 N. Teutonia Ave.  
Milwaukee, WI. 53209  
(559) 784–4102  
1–877–245–5468  
1–800–733–7388  
FAX: 1–800–226–7337  
Arizona, California, Hawaii, Nevada counties: Hempstead, Howard,  
Lafayette, Little River, Miller, Nevada,  
FAX: 1–800–626–4735  
Alabama, Arkansas (except these  
FAX: 1–800–733–0127  
Illinois (N. of Hwy. 80), Michigan  
(upper Peninsula), Minnesota, North  
& South Dakota, Wisconsin  
Pike, Sevier), Connecticut,  
BROWN & WISER, INC.  
Delaware, District of Columbia,  
CPT CANADA POWER  
TECHNOLOGY LIMITED  
Mississauga  
9991 S.W. Avery Street  
Florida, Georgia, Illinois (South of  
Tualatin, OR. 97062  
Hwy. 80),,  
(503) 692–0330 1–800–882–4782  
Indiana, Iowa, Kansas, Kentucky,  
161 Watline Avenue  
Mississauga, Ontario  
L4Z–1P2  
FAX (503) 691–2041  
Louisiana, Maine, Maryland,  
Alaska, Idaho (counties Ada, Adams,  
Massachusetts, Michigan (except  
Benewah, Boise, Bonner, Boundry,  
upper Peninsula), Mississippi,  
(905) 890–6900 1–800–861–9559  
Canyon, Clearwater, Elmore, Gem,  
Missouri, Nebraska, New  
Idaho, Kooten, Latah, Lewis, Nez  
Hampshire, New Jersey, New York,  
Edmonton  
Perce, Owyee, Payette, Ravalli,  
North Carolina, Ohio, Pennsylvania,  
101–10411–178th Street  
Edmonton, Alberta  
T5S 1R5  
Shoshone, Valley, Washington),  
Rhode Island, South Carolina,  
Montana (counties Flathead, Lake,  
Tennessee, Vermont, Virgina, West  
Lincoln, Mineral, Missoulo, Ravalli,  
Virginia  
(780) 453–5791 1–800–861–9559  
Sanders), Oregon, Washington  
Puerto Rico  
Ville St–Laurent  
FRANK EDWARDS CO.  
234 Migneron Street  
Ville St–Laurent, Quebec  
H4T 1Y7  
(514) 731–3559 1–800–861–9559  
Canada  
GULF COAST ENGINE, INC.  
3626 Parkway Blvd.  
4202 Russell Dr.  
West Valley, UT 84120  
1–800–318–0201  
Corpus Christi, TX. 78408  
1–800–825–6999  
FAX: 1–801–736–8067  
FAX: 1–888–888–7036  
Colorado, Idaho (counties Bannock  
Arkansas (counties Hempstead,  
Bearlake, Bingham, Blaine,  
Howard, Lafayette, Little River, Miller,  
Nevada, Pike, Sevier) New Mexico,  
Oklahoma, Texas,  
Mexico  
Booneville, Butte, Camas, Caribou,  
Cassia, Custer, Franklin, Fremont,  
Gooding, Jefferson, Jerome, Lemhi,  
Lincoln, Madison, Minidoka, Oneida,  
Power, Teton, Twin Falls) Montana  
(all counties except Flathead, Lake,  
Lincoln, Mineral, Missoulo, Ravalli,  
and Sanders), Utah, Wyoming  
F–040700C  
33  
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MODEL 387002x92NA  
REPAIR PARTS  
CHASSIS & HOOD  
16  
1
17  
25  
9
2
10  
11  
47  
46  
12  
45  
7
35  
40  
3
4
8
5
26  
19  
13  
20  
14  
6
15  
26  
18  
25  
25  
32  
20  
21  
26  
39  
23  
24  
27  
22  
35  
41  
29  
26  
26  
26  
44  
38  
36  
30  
31  
37  
35  
34  
33  
34  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
CHASSIS & HOOD  
Key  
No.  
Key  
No.  
Part No.  
Description  
Part No.  
Description  
1
690566  
Seat  
24  
25  
26  
27  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
44  
45  
46  
47  
– –  
092399  
Bearing, Steering  
2
094154E701  
094057  
Support, Seat  
Spring, Seat  
Screw  
26x239  
Screw  
3
26x270  
Screw  
4
26x229  
092331E700  
092815E245  
092347E701  
092332 Z  
092398  
Support, Dash  
Frame Assembly  
Bracket, Left Grille  
Rod, Pivot  
5
017x47  
Washer  
6
1001054  
009x56  
Bolt, Wing  
Bolt  
7
8
094156 Z  
009x55  
Rod, Pivot  
Bolt, Shoulder  
Washer  
Bearing, PTO  
Pin, Hair  
9
0031x4  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
094155 Z  
164x31  
092346E701  
26x249  
Bracket, Right Grille  
Screw  
Spring, Compression  
Bolt, Hex  
001x45  
094107  
Mat  
1001648E701 Bracket, Pivot  
091895  
Tray, Battery  
Cap, Console  
Nut  
015x89  
Nut  
092443E245  
15x123  
091724E245  
092333E245  
092350  
Fender, Apron  
Hood  
164x30  
Spring, Compression  
Clamp, Battery  
Brace, Grille  
Cap, Push On  
Plate Assembly, Switch  
Screw  
Grille Assembly (includes Lens)  
092725 Z  
092448  
092344  
Lens  
009x47  
Screw  
Fender  
028x23  
092328E245  
1001650 Z  
26x208  
1001646E245 Console Assembly  
26x263  
070138  
Screw  
F–040700C  
Instruction Book & Parts List  
Dash Panel  
35  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
MOTION DRIVE  
1
5
7
3
6
4
2
8
35  
48  
9
47  
3
9
52  
1
3
30  
22  
19  
12  
10  
3
21  
18  
54  
3
51  
16  
17  
13  
14  
23  
20  
11  
14  
15  
53  
24  
55  
25  
34a  
39  
31  
32  
33  
40  
26  
34  
35  
36  
27  
41  
49  
50  
37  
28  
29  
38  
14  
44  
45  
46  
36  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
MOTION DRIVE  
Key  
No. Part No.  
Key  
No. Part No.  
Description  
Description  
1
091754  
Guide, Belt  
30  
31  
32  
33  
34  
092694E701  
Plate, Belt Guide  
2
015x84  
Locknut, Flange  
Nut, Flange  
06x105  
018x32  
017x38  
* *  
Bolt, Hex  
3
015x79  
Lockwasher  
Washer  
4
01x155  
Bolt, Hex  
5
091079  
Grip  
Transaxle, Dana 4360–190  
Woodruff Key No. 9  
Nut, Flange  
Bolt, Carriage  
Support, Transaxle  
Screw  
6
26x214  
Screw  
34a 020697  
7
091727E701  
091825E701  
26x249  
Rod, Control –Park Brake  
Guide, Bracket  
Screw  
35  
36  
37  
38  
39  
40  
41  
42  
––  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
015x88  
8
002x64  
9
091804E701  
26x216  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
021544  
Clutch and Brake Pedal  
Lever Assembly  
Rod, Clutch  
091862E701  
091808 Z  
021920  
021553  
Key, Square  
Washer  
17x160  
Nut, Adjustable  
Pin, Cotter  
1001043 Z  
091923  
Spacer, Transaxle  
Tire*  
030x20  
091713E701  
091712 Z  
165x82  
Bracket, Support  
Latch, Park Brake  
Spring, Brake Extension  
Washer  
407049  
Tube  
092288–601  
024373  
Wheel & Tire Assembly  
Stem, Valve  
Washer  
017x47  
17x195  
092737 Z  
0011x7  
Bracket Assembly, Idler  
Ring, Retainer  
Bolt, Shoulder  
Spring, Drive Extension  
Pulley, Motion Drive  
Pulley, Backside Idler  
Belt, Motion Drive  
Knob, Shift Lever  
Lever, Shift  
0011x3  
E–Ring  
17x146  
Washer  
009x39  
017x45  
Washer  
165x76  
094618  
Hub Cap  
095094  
17x102  
Washer  
690409  
020619  
Guide, Belt  
Frame Assembly  
Ring, Tolerance  
Spacer  
037x61  
092815E245  
092008  
091995  
091805 Z  
091806 Z  
17x148  
690369  
Yoke, Shift  
015x98  
Nut  
Washer  
*
When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.  
** For information on Replacement Parts see the Central Parts Distributor in your area.  
37  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
STEERING  
2
1
39  
9
10  
32  
6
7
12  
11  
10  
32  
5
15  
36  
8
6
3
13  
6
4
34  
11  
35  
14  
3
33  
33  
6
6
18  
6
16  
27  
29  
21  
17  
21  
20  
31  
35  
19  
21  
19  
22  
25  
26  
38  
20  
23  
2
22  
24  
28  
30  
37  
29  
38  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
STEERING  
Key  
No.  
Part  
No.  
Description  
Wheel, Steering  
E–Ring  
1
2
094134  
11x28  
3
094131  
Retainer, Spring  
Post, Steering  
Bellows  
4
1001705  
092059  
5
6
26x249  
Screw  
7
1001704  
1401099  
1401721  
001x84  
Bracket, Sector  
Gear, Pinion  
Adapter, Steering Shaft  
Bolt, Hex  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
– –  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
015x84  
Locknut, Flange  
Spacer  
092564  
1001708  
091708E701  
7601103  
01x146  
Gear, Sector  
Bracket, Sector  
Kit, Steering Sector & Gear  
Bolt, Hex  
092529E701  
090038E701  
030x49  
Support, Rear Axle  
Rod, Tie  
Pin, Cotter  
092527  
Bearing  
017x57  
Washer  
030x20  
Pin, Cotter  
17x113  
Washer  
091828E701  
092518E701  
092528E701  
091912  
Spindle Assembly, Right  
Spindle Assembly, Axle & Left  
Support, Front Axle  
Tire*  
407047  
Tube  
024373  
Stem, Valve  
091334  
Bearing, Wheel  
Washer  
17x195  
094578–601  
092097  
Wheel & Tire Assembly  
Bearing  
15x113  
Locknut, Flange  
1001649E701 Link, Drag  
01x111  
1401098  
17x192  
094618  
17x118  
Bolt  
Bearing, Lower Steering  
Washer  
Hub Cap  
Washer  
*
When you order a tire, make sure to give the brand name of the tire so that the tread pattern on the tire will match.  
39  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
MOWER HOUSING SUSPENSION  
1
2
4
3
5
3
7
8
6
6
13  
11  
10  
30  
6
9
6
23  
24  
11  
30  
14  
13  
10  
19  
25  
9
33  
12  
15  
18  
17  
20  
13  
13  
21  
22  
29  
30  
13  
26  
27  
13  
9
30  
13  
28  
40  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
MOWER HOUSING SUSPENSION  
Key  
No.  
Part  
No.  
Description  
Grip  
1
092698  
091781 Z  
0025x3  
015x67  
2
Control, Blade Rotation  
Bolt, Hex  
3
4
Locknut, Hex  
5
1001711E701 Lever Assembly, Switch  
6
002x53  
Bolt, Carriage  
Spring, Torsion  
Bracket, Rear Hanger  
Nut, Flange  
7
166x32  
8
092066E701  
015x79  
9
10  
11  
12  
13  
14  
15  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
33  
092131  
Nut, Adjusting  
Bracket, Adjuster Rod  
Washer  
092133E701  
17x124  
0031x4  
Pin, Hair  
17x122  
Washer  
090827 Z  
091787E701  
091795 Z  
091741E701  
17x103  
Pin, Pull  
Lever, Lower Blade Control  
Rod, Blade Control  
Plate, Adjuster  
Washer  
092033E701  
092065E701  
092572  
Bracket, Pivot  
Lifter Assembly  
Button, Push  
Grip  
092783  
164x21  
Spring, Compression  
Handle Assembly  
Screw  
091823E701  
026x49  
092064E701  
017x47  
Link, Suspension  
Washer  
017x91  
Washer  
021920  
Nut, Adjusting  
41  
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MODEL 387002x92NA  
REPAIR PARTS  
MOWER HOUSING  
1
3
1
6
7
48  
3
9
8
59  
11  
8
47  
9
12  
45  
21  
10  
14  
13  
25  
9
23  
29  
20  
17  
13  
18  
15  
14  
14  
19  
20  
19  
15  
32  
31  
5
5
16  
14  
24  
25  
27  
28  
30  
9
10  
61  
26  
34  
9
22  
9
23  
8
4
33  
9
9
36  
36  
9
4
18  
25  
44  
35  
58  
40  
37  
37  
41  
46  
60  
3377  
38  
42  
18  
50  
37  
37  
49  
43  
49  
49  
49  
50  
52  
39  
53  
53  
52  
54  
54  
55  
56  
55  
56  
42  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
MOWER HOUSING  
Key  
No. Part No.  
Key  
No. Part No.  
Description  
Description  
1
15x140  
Nut, Hex  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
52  
53  
54  
55  
56  
58  
59  
60  
61  
091813E701  
Bracket Assembly, Left Lifter  
3
092852 Z  
015x84  
Pulley, Jackshaft  
Locknut, Flange  
Spacer  
165x72  
Spring, Extension  
Bracket, Pivot  
Plate  
4
091743E701  
091770E701  
017x103  
002x53  
5
1001703  
037x63  
6
Belt, Blade Drive  
Pulley, Idler  
Washer  
7
690387  
Bolt, Carriage  
Deflector Assembly, Chute  
Spring, Torsion  
Bracket, Hinge  
Bracket, Front Hanger  
Rod, Deflector  
Cap, Push On  
Rod, Hanger  
8
030x20  
Pin, Cotter  
094707  
9
015x88  
Locknut, Flange  
Washer  
166x4  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
017x47  
094956E701  
091793E701  
094957 Z  
028x23  
092186E701  
092187E701  
166x27  
Brake Assembly, Right  
Brake Assembly, Left  
Spring, Torsion  
Bolt, Hex  
0025x7  
091739 Z  
17x124  
092072E701  
091745 Z  
092183 Z  
0031x4  
Bracket Assembly, Brake  
Rod, Brake  
Washer  
092119E701  
690369  
Hanger, Front  
Spacer  
Rod, Cross Link  
Pin, Hair  
015x98  
Nut  
092131  
Nut, Adjustable  
Rod, Adjuster  
Nut, Adjustable  
Link, Suspension  
Washer  
001x84  
Bolt, Hex  
091748 Z  
021920  
1001709  
690411  
Housing, Jackshaft  
Adapter, Blade  
Blade, 38” (2 required)  
Washer, Belleville  
Washer  
092064E701  
17x103  
095104E701  
17x166  
092194E701  
015x79  
Bracket Assembly, Right Lifter  
Nut, Flange  
17x165  
15x100  
Nut, Hex  
092033E701  
009x39  
Crank, Bell  
092163  
Indicator, Plastic  
Washer  
Bolt, Shoulder  
Arm Assembly, Idler  
Plate, Adjuster  
Cover, Pulley  
017x48  
092032E701  
091741E701  
091792E701  
091797 Z  
091906E701  
009x42  
Housing, Blade (38”)  
Bolt, Shoulder  
Complete Mower Housing Assembly  
1–61 403228  
Guide, Belt  
43  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
ENGINE MOUNT  
1
2
9
3
4
5
6
7
9b  
8
9c  
9b  
31  
9d  
9a  
30  
32  
9f  
9e  
10  
21  
11  
11  
14  
12  
13  
44  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
ENGINE MOUNT  
Key  
No.  
Description  
Part No.  
092317  
1001752  
095197  
7601033  
095197  
26x201  
1
2
Fuel Cap **  
Fuel Tank  
3
Hose Clamp **  
Fuel Line (Must cut to length) **  
Hose Clamp **  
Screw  
4
5
6
7
Support, Dash  
Throttle Control  
Engine  
092331E700  
1001689  
– – – – –  
1001720  
091309  
1001737  
06x103  
009x59  
092378  
0025x7  
690442  
019x35  
1x140  
8
9
9a  
9b  
9c  
9d  
9e  
9f  
10  
11  
12  
13  
14  
30  
31  
32  
Muffler  
Gasket, Muffler  
Adapter, Muffler  
Screw, Adapter  
Bolt, Muffler  
Lock, Screw  
Bolt, Engine Mount  
Stack Pulley Assembly  
Lockwasher  
Bolt, Hex  
Washer  
17x170  
1001744  
26x263  
06x104  
Shield, Heat  
Screw  
Screw  
45  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
ELECTRICAL SYSTEM  
1
ARMATURE  
SPARK  
PLUG  
RED  
RED  
2
GREEN  
GREEN  
STATOR  
HEADLIGHT HARNESS  
ORANGE  
BLACK  
YELLOW  
4
START  
SWITCH  
3
BLACK AC  
OUTPUT  
DIODE  
CLUTCH  
BRAKE  
SWITCH  
RED DC  
OUTPUT  
NO  
( PEDAL UP )  
WHITE  
AC  
RED  
DC  
YELLOW  
ORANGE  
ORANGE  
SOLENOID  
15 AMP  
FUSE  
STARTER  
PTO SWITCH  
DISENGAGED  
5
4
RED  
6
RED  
NC  
11  
SEAT SWITCH HARNESS  
RED  
7
BLACK  
YELLOW  
10  
NC  
8
SEAT SWITCH  
UNOCCUPIED  
YELLOW  
ORANGE  
YELLOW  
46  
F–040700C  
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MODEL 387002x92NA  
REPAIR PARTS  
ELECTRICAL SYSTEM  
Key  
No.  
Part  
No.  
Description  
1
250x92  
092372  
090084  
Harness, Light Wire  
Socket, Light  
Bulb, Light  
2
3
250x122  
Harness, Chassis Wire  
092377  
020729  
091489  
091488  
Switch, Ignition  
Key, Ignition  
Nut, Hex  
Cap, Ignition  
4
5
024273  
Switch, Limit  
302031  
407078  
Fuse  
Holder, Fuse  
6
094613  
26x229  
15x116  
Solenoid  
Screw, Mounting  
Locknut  
7
8
024x30  
26x229  
Cable, Battery Ground  
Screw, Ground Cable  
021075  
002x82  
014x79  
Battery  
Bolt, Carriage  
Wingnut  
10  
11  
094159  
024x29  
Switch, Seat Sensor  
Cable  
47  
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48  
F–040700C  
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NOTES  
49  
F–040700C  
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NOTES  
50  
F–040700C  
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INDEX  
Muffler, 20  
A
F
Spark Arrester, 20  
Adjustments  
Filter, Fuel, 25  
Fuel, Type, 18  
Fuse, 31  
Blade Rotation Control, 22  
O
Clutch, 23  
Oil  
Drive Brake, 23  
Check, 18  
Type, 18  
Operation  
Attachments, 15  
Mower Housing, Level, 27  
H
Attachments, 15, 52  
Headlight, Replace Light Bulb, 31  
Headlight Switch, Location, 14  
B
Blade Control Lever, 15  
Blade Rotation Control, 14  
Clutch / Brake Pedal, 14  
Emergency Start, 18  
Headlight Switch, 14  
Ignition Switch, 14  
Lift Lever, 14, 16  
Location Of Controls, 14  
Mower Housing, 17  
Mowing And Bagging, 19  
Operate On Hills, 17  
Parking Brake, 14, 16  
Shift Lever, 14, 15  
Start The Engine, 18  
Stop The Unit, 16  
Throttle Control, 14, 15  
Transport, 16  
Battery  
Charge, 24  
I
Check, 11  
Ignition Switch, Location, 14  
Clean, 24  
Emergency Start, 18  
Install, 11  
L
Removal, 24  
Storage, 31  
Lift Lever  
Location, 14  
Operation, 16  
Lubrication, Mower, 25  
Belt  
Motion Drive  
Adjust, 23  
Replace, 28  
M
Mower Drive  
Adjust, 22  
Maintenance  
Battery  
Replace, 29  
Blade  
Charge, 24  
Clean, 24  
Inspect, 21  
P
Remove And Install, 21  
Sharpen, 21  
Blade Control Lever, Operation, 15  
Belt  
Parking Brake  
Motion Drive, 28  
Mower Drive, 29  
Blade, 21  
Blade Rotation Control, 22  
Clutch, 23  
Drive Brake, 23  
Filter, Fuel, 25  
Fuse, 31  
Headlight, 31  
Install, Wheels, 30  
Lubrication, 25  
Mower Housing  
Clean, 31  
Install, 26  
Level, 27  
Location, 14  
Operation, 16  
Parts Bag, 10  
Blade Rotation Control  
Adjust, 22  
Location, 14  
S
C
Adjust, 23  
Check, 23  
Clutch / Brake Pedal, Location, 14  
Controls, Location, 14  
Cutting Height  
Adjust, 27  
Change, 16  
Safety Rules  
Clutch  
American National Standard Insti-  
tute, 3–4  
Safe Mowing Guide, 5–7  
Seat, Install, 12  
Seat Switch, Operation, 18  
Shift Lever  
Location, 14  
Operation, 15  
Slope Guide, 48  
Spark Arrester, 13, 20  
Steering Wheel, 12  
Storage, 31  
Remove, 26  
Muffler, 20  
Storage, 31  
D
Maintenance Chart, 20  
Drive Brake  
Adjust, 23  
Check, 23  
Motion Drive Belt  
Adjust, 23  
Replace, 28  
T
Mower Drive Belt  
Adjust, 22  
Replace, 29  
Mower Housing  
Clean, 31  
Cutting Height, 16  
Install, 26  
Level Adjustment, 27  
Operation, 17  
Remove, 26  
E
Fuel, 13, 18  
Oil, 13, 18  
Preparation, 13  
Spark Arrester, 13, 20  
Starting, 18  
Storage, 31  
Throttle Control, 15  
Throttle Control  
Location, 14  
Engine  
Operation, 15  
Tire Pressure, 13, 25  
Trouble Shooting Chart, 32  
W
Warranty, 2  
51  
F–030754L  
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LAWN TRACTOR ACCESSORIES  
Make your Lawn Tractor do more than you ever imagined.  
The accessories shown on this page can be used on your Lawn Tractor. See the Store or Dealer where  
you purchased your Lawn Tractor. If you are unable to obtain the necessary information, contact the  
Central Parts Distribution Center for your area as listed in your Repair Parts Book.  
SNOW BLADE  
Model No. 24476  
LAWN SWEEPER  
Model No. 24720  
GRASS BAGGER  
Model No. 24760  
9 Bushel Capacity  
(For 42” and 46”)  
SNOW THROWER  
Model No. 24577  
TIRE CHAINS  
GRASS BAGGER  
Model No. 24740  
7 Bushel Capacity  
(For 38”, 40”, and 42”)  
Model No. 24530  
(For 18x8.5 inch tire)  
Model No. 24538  
(For 18x9.5 inch tires)  
Model No. 24525  
(For 20x8 inch tire)  
Model No. 24515  
(For 20x10 inch tire)  
REAR WHEEL WEIGHTS  
Model No. 24003  
(For 18x9.5 inch tires)  
(For 20x8 inch tires)  
38” MULCHER KIT  
Model No. 24750  
40” MULCHER KIT  
Model No. 24755  
42” MULCHER KIT  
Model No. 24758  
Made in U.S.A.  
52  
F–030754L  
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