Snapper Lawn Mower Prestige 1800 Series User Manual

OPERATOR’S  
MANUAL  
Prestige / 1800 / 280 / 500 Series  
Conquest / 1700 / 2700 / 400 Series  
23HP Hydro Tractors  
44” Mower Decks  
Mfg. No.  
2690638  
2690656  
2690657  
2690679  
2690744  
2690753  
2690754  
2690765  
2690789  
2690790  
2690805  
2690806  
Description  
Mfg. No.  
695028  
1695033  
1695391  
1695400  
1695401  
Description  
Conquest, 23HP 4WD & 44” Mower  
Conquest, 23HP & 44” Mower (CE
YT2344, 23HP & 44” Mower (CE)  
Conquest, 23HP 4WD & 50” Mower (CE)  
Conquest, 23HP 4WD & 50Mower  
Conquest, 23HP & 44” MoCE)  
YT2344, 23HP & 44” wer CE)  
YT2344, 23HP 4WD 50” Mower (CE)  
Conquest, 23WD & 50” Mower (CE)  
Conquest, 24WD & 50” Mower (CE)  
Conquest, 23HP & 50” Mower (CE)  
YT2350, 23HP & 50” Mower (CE)  
44” Mower Deck (CE)  
44” Mower Deck (CE)  
44” Mower Deck  
44” Mower Deck (CE)  
44” Mower Deck (CE)  
50” Mower Decks  
Mfg. No.  
1695185  
1695213  
1695263  
1695265  
1695390  
1695392  
1695393  
1695395  
1695417  
1695418  
1695588  
1695589  
Description  
50” Mower Deck (CE)  
50” Mower Deck  
50” Mower Deck (CE)  
50” Mower Deck (CE)  
50” Mower Deck  
50” Mower Deck  
50” Mower Deck  
50” Mower Deck  
50” Mower Deck (CE)  
50” Mower Deck (CE)  
50” Mower Deck (CE)  
50” Mower Deck (CE)  
25HP Hydro Tractors  
Description  
Mfg. No.  
2690571  
Prestige, 25HP & 50” Mower (CE)  
27HP Hydro Tractors  
Mfg. No.  
2690680  
2690681  
2690735  
2690792  
Description  
Conquest, 27HP 4WD & 54” Mower  
Conquest, 27HP 4WD & 54” Mower  
Prestige, 27HP 4WD & 50” Mower  
Prestige, 27HP 4WD & 54” Mower  
54” Mower Decks  
Mfg. No.  
Description  
1695266  
54” Mower Deck  
1735106  
1734088  
1733981  
Revision C  
Rev. Date 09/2008  
TP10004627  
Table of Contents  
Safety Rules & Information.................................2  
Identification Numbers........................................7  
Safety Decals .......................................................8  
Safety Icons .........................................................9  
Features & Controls ..........................................10  
Control Functions..................................................10  
Parking Brake Function.........................................12  
Automatic Controlled Traction...............................12  
Dashboard Display & Functions............................13  
12 Volt Power Adapter..........................................13  
Troubleshooting, Adjustment, & Service...36  
Troubleshooting the Tractor..................................36  
Troubleshooting the Mower ..................................37  
Battery Charging...................................................38  
Seat Adjustment....................................................38  
Manual Lift Assist Adjustment...............................38  
Steering Wheel Adjustment ..................................39  
Steering Gear Adjustment.....................................39  
Brake Adjustment..................................................39  
PTO Clutch Adjustment ........................................40  
Mower Adjustments ..............................................40  
Gauge Wheels ..............................................41  
Transport Height & Ground  
Operating the Tractor........................................14  
Safety Interlock System Tests ..............................14  
General Operating Safety .....................................14  
Adding Fuel...........................................................14  
Starting the Engine ...............................................15  
Stopping the Tractor & Engine..............................15  
Driving the Tractor ................................................15  
Mowing..................................................................16  
Mowing in Reverse ...............................................16  
Attachment Operation in Reverse.........................16  
Pushing the Tractor by Hand .............................16  
Adjusting Mower Cutting Height....................17  
Mower Deck Removal & Installation .....................18  
Attaching a Trailer.................................................23  
Storage .................................................................23  
Lift Variations When Using Attachments...............2
Following Adjustment (Select Models)..........41  
Leveling the Mower.......................................42  
Mower Belt Replacement......................................43  
PTO Belplacement .................................43  
Arbor Drelt Replacement ......................44  
Specifications....................................................45  
Parts & Accessories..........................................46  
NOTE: In this manual, “left” and “right” are referred to as  
n from the operating position.  
Lawn & Mowing Information.............................25  
How and When to Water Fertilize & Aerate ....25  
How High to Mow the Grass ..........................25  
When and How Often to Mow.........................26  
Proper Mowing Speed ...................................26  
Regular Maintenance ...................................27  
Maintenance Schedule ........................................27  
Check / Clean Oil Cooler ......................................28  
Safety Interlock System Check.............................28  
Blade Brake Check ...............................................28  
PTO Clutch Adjustment Check .............................28  
Engine Maintenance .............................................28  
Checking Tire Pressures.......................................29  
Battery Maintenance.............................................29  
Lubrication ............................................................30  
Lubricate Rear Axles.............................................31  
Servicing the Mower Blades .................................32  
Transmission Identification ...................................33  
Transmission Maintenance...................................33  
1
Safety Rules & Information  
Operating Safety  
Congratulations on purchasing a superior-quality piece of lawn and  
garden equipment. Our products are designed and manufactured to  
meet or exceed all industry standards for safety.  
Power equipment is only as safe as the operator. If it is misused, or  
not properly maintained, it can be dangerous! Remember, you are  
responsible for your safety and that of those around you.  
Use common sense, and think through what you are doing. If you  
are not sure that the task you are about to perform can be safely  
done with the equipment you have chosen, ask a  
professional: contact your local authorized dealer.  
Read the Manual  
The operator’s manual contains important safety information you need to be aware of  
BEFORE you operate your unit as well as DURING operation.  
Safe operating techniques, an explanation of the product’s features and  
controls, and maintenance information is included to help you he  
most out of your equipment investment.  
Be sure to completely read the Safety Rules and Information found on  
the following pages. Also completely read the Operation section.  
Children  
Reverse  
Tragic accidents can occur with children. Do not allow  
them anywhere near the area of operation. Children are  
often attracted to the unit and mowing activity. Never  
assume that children will remain where you last saw them.  
If there is a risk that children may enter the area where you  
are mowing, have another responsible adult watch them.  
Do not mow in reverse unless  
absolutely necessary. Always look  
down and behind before and  
while traveling in reverse  
even with the mower  
blades disengaged.  
DO NOT GIVE CHILDREN RIDES ON THIS UNIT! This  
encourages them to come near the unit in the future while it  
is running, and they could be seriously hurt. They may then  
approach the unit for a ride when you are not expecting it,  
and you may run over them.  
2
Safety Rules and Information  
Slope Operation  
You could be seriously injured or even killed if you use this unit on too  
steep an incline. Using the unit on a slope that is too steep or where  
you don’t have adequate traction can cause you to lose control or roll  
over.  
A good rule of thumb is to not operate on any slope you cannot back up  
(in 2-wheel drive mode). You should not operate on inclines with a  
slope greater than a 3.5 foot rise over a 20 foot length. Always drive up  
and down slopes: never cross the face.  
Also note that the surface you are driving on can greatly impact stability  
and control. Wet grass or icy pavement can seriously affect your ability  
to control the unit.  
If you feel unsure about operating the unit on an incline, don’t do it. It’s  
not worth the risk.  
Moving Parts  
This equipment has many moving parts that can injure you or someone else.  
However, if you are seated in the seat properly, and follow ll the rules in this  
book, the unit is safe to operate.  
The mower deck has spinning mower blades that can amputate hands and feet.  
Do not allow anyone near the equipment while it is running!  
To help you, the operator, use this equipment ely, it is equipped with an  
operator-present safety system. Do NOT atteo alter or bypass the system.  
See your dealer immediately if the system does not pass all tsafety interlock  
system tests found in this manual.  
Thrown Objects  
Thinit has spinning mower blades. These blades can pick up and throw  
debs that could seriously injure a bystander. Be sure to clean up the area to  
be mowed BEFORE you start mowing.  
Do not operate this unit without the entire grass catcher or discharge guard  
(deflector) in place.  
Also, do not allow anyone in the area while the unit is running! If someone  
does enter the area, shut the unit off immediately until they leave.  
Fuel and Maintenance  
Gasoline is extremely flammable. Its vapors are also extremely flammable  
and can travel to distant ignition sources. Gasoline must only be used as a  
fuel, not as a solvent or cleaner. It should never be stored any place where  
its vapors can build up or travel to an ignition source like a pilot light. Fuel  
belongs in an approved, plastic, sealed gas can, or in the tractor fuel tank  
with the cap securely closed. Spilled fuel needs to be cleaned up immedi-  
ately.  
Proper maintenance is critical to the safety and performance of your unit.  
Be sure to perform the maintenance procedures listed in this manual, espe-  
cially periodically testing the safety system.  
3
Safety Rules & Information  
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control  
of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.  
This mowing deck is capable of amputating hands and feet and throwing objects.  
The triangle  
in text signifies important cautions or warnings which must be followed.  
16. Use extra care when loading or unloading the unit  
into a trailer or truck.  
GENERAL OPERATION  
1. Read, understand, and follow all instructions in the  
manual and on the unit before starting.  
2. Do not put hands or feet near rotating parts or under  
the machine. Keep clear of the discharge opening at  
all times.  
17. Always wear eye protection when operating this unit.  
18. Data indicates that operators, age 60 years and  
above, are involved in a large percentage of power  
equipment-related injuries. These operators should  
evaluate their ability to operate the equipment safely  
enough to protect themselves and others from injury.  
19. Follow the manufacturer’s recommendations for  
wheel weights or counterweights.  
3. Only allow responsible adults, who are familiar with  
the instructions, to operate the unit (local regulations  
can restrict operator age).  
4. Clear the area of objects such as rocks, toys, wire,  
etc., which could be picked up and thrown by the  
blade(s).  
5. Be sure the area is clear of other people before mow-  
ing. Stop the unit if anyone enters the area.  
6. Never carry passengers.  
7. Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while travel-  
ling in reverse.  
20. Keep in mind the operator is responsible for accidents  
occurring to other people or property.  
21. All drivers should seek and obtain professional and  
practical instruction.  
22. Always wear substantial footwear and trousers.  
Never operate when barefoot or wearing sandals.  
23. Before using, always visually check that the blades  
and blade hardware are present, intact, and secure.  
Replace worn or damaged parts.  
2isengage attachms before: refueling, removing  
attachment, maadjustments (unless the  
adjustment can be made from the operator’s posi-  
tion).  
25. When the machine is parked, stored, or left unattend-  
ed, lower the cutting means unless a positive  
mechanical lock is used.  
26. Before leaving the operator’s position for any reason,  
age the parking brake (if equipped), disengage  
tTO, stop the engine, and remove the key.  
To reduce fire hazard, keep the unit free of grass,  
eaves, & excess oil. Do not stop or park over dry  
leaves, grass, or combustible materials.  
28. It is a violation of California Public Resource Code  
Section 4442 to use or operate the engine on or near  
any forest-covered, brush-covered, or grass-covered  
land unless the exhaust system is equipped with a  
spark arrester meeting any applicable local or state  
laws. Other states or federal areas may have similar  
laws.  
8. Never direct discharge material toward anyone.  
Avoid discharging material against a wall or obstruc-  
tion. Material may ricochet back toward the operator.  
Stop the blade(s) when crossing gravel surfaces.  
9. Do not operate the machine without the entire grass  
catcher, discharge guard (deflector), or other safety  
devices in place.  
10. Slow down before turning.  
11. Never leave a running unit unattended. Always disen-  
gage the PTO, set parking brake, stop engineand  
remove keys before dismounting.  
12. Disengage blades (PTO) when not mowing. Shut off  
engine and wait for all parts to come to a complete  
stop before cleaning the machine, removing the grass  
catcher, or unclogging the discharge guard.  
13. Operate the machine only in daylight or good art
light.  
14. Do not operate the unit while under the influnce of  
alcohol or drugs.  
15 Watch for traffic when operating near crossing  
roadways.  
TRANSPORTING AND STORAGE  
4. Always follow the engine manual instructions for  
storage preparations before storing the unit for both  
short and long term periods.  
5. Always follow the engine manual instructions for  
proper start-up procedures when returning the unit to  
service.  
6. Never store the unit or fuel container inside where  
there is an open flame or pilot light, such as in a  
water heater. Allow unit to cool before storing.  
1. When transporting the unit on an open trailer, make  
sure it is facing forward, in the direction of travel. If  
the unit is facing backwards, wind lift could damage  
the unit.  
2. Always observe safe refueling and fuel handling prac-  
tices when refueling the unit after transportation or  
storage.  
3. Never store the unit (with fuel) in an enclosed poorly  
ventilated structure. Fuel vapors can travel to an  
ignition source (such as a furnace, water heater, etc.)  
and cause an explosion. Fuel vapor is also toxic to  
humans and animals.  
4
Safety Rules and Information  
4. On slopes, the weight of the towed equipment may  
cause loss of traction and loss of control.  
SLOPE OPERATION  
Slopes are a major factor related to loss-of-control and tip-  
over accidents, which can result in severe injury or death.  
Operation on all slopes requires extra caution. If you can-  
not back up the slope or if you feel uneasy on it, do not  
operate on it.  
Control of a walk-behind or ride-on machine sliding on a  
slope will not be regained by the application of the brake.  
The main reasons for loss of control are: insufficient tire  
grip on the ground, speed too fast, inadequate braking, the  
type of machine is unsuitable for its task, lack of awareness  
of the ground conditions, incorrect hitching and load distrib-  
ution.  
5. Travel slowly and allow extra distance to stop.  
6. Do not shift to neutral and coast down hill.  
WARNING  
Never operate on slopes greater than 17.6 percent  
(10°) which is a rise of 3-1/2 feet (106 cm) vertically in  
20 feet (607 cm) horizontally.  
When operating on slopes use additional wheel  
weights or counterweights. See your dealer/retailer  
to determine which weights are available and  
appropriate for your unit.  
Select slow ground speed before driving onto slope.  
In addition to front weights, use extra caution when  
operating on slopes with rear-mounted grass  
catchers.  
1. Mow up and down slopes, not across.  
2. Watch for holes, ruts, or bumps. Uneven terrain could  
overturn the unit. Tall grass can hide obstacles.  
3. Choose a slow speed so that you will not have to  
stop or change speeds while on the slope.  
4. Do not mow on wet grass. Tires may loose traction.  
5. Always keep unit in gear especially when traveling  
down slopes. Do not shift to neutral and coast down-  
hill.  
Mow UP and DOWN the slope, never across the  
face, use caution when changing directions and DO  
NOT START OR STOP ON SLOPE.  
6. Avoid starting, stopping, or turning on a slope. If tires  
lose traction, disengage the blade(s) and proceed  
slowly straight down the slope.  
HILDREN  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the  
unit and he mowing activity. Never assume that children  
will remain where you last saw them.  
1. Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
e alert and turn unit off if children enter the area.  
3Before and during reverse operation, look behind and  
down for small children.  
4. Never carry children, even with the blade(s) off. They  
may fall off and be seriously injured or interfere with  
safe unit operation. Children who have been given  
rides in the past may suddenly appear in the mowing  
area for another ride and be run over or backed over  
by the machine.  
5. Never allow children to operate the unit.  
6. Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
7. Keep all movement on slopes slow and gradual. Do  
not make sudden changes in speed or direction,  
which could cause the machine to rollover.  
8. Use extra care while operating machines wh grass  
catchers or other attachments; they can ahe  
stability of the unit. Do not use on steeps slpes.  
9. Do not try to stabilize the machine by putng your  
foot on the ground (ride-on units).  
10. Do not mow near drop-offs, ditches, or embank-  
ments. The mower could suddenly turn over if a  
wheel is over the edge of a cliff or ditch, or if an edge  
caves in.  
11. Do not use grass catchers on steep slopes.  
12. Do not mow slopes you cannot back up them.  
13. See your authorized dealer/retailer for rommenda-  
tions of wheel weights or counterghts to improve  
stability.  
14. Remove obstacles such as rocks, ree limbs, etc.  
15. Use slow speed. Tires may lose traction on slopes  
even through the brakes are functioning properly.  
16. Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
17. Four Wheel Drive Models: Four Wheel Drive  
improves access to dangerously sloped terrain,  
increasing the possibility of roll-over. If the machine  
stops while going uphill, stop the blades and back  
down slowly. Avoid sudden turns.  
EMISSIONS  
1. Engine exhaust from this product contains chemicals  
known, in certain quantities, to cause cancer, birth  
defects, or other reproductive harm.  
2. Look for the relevant Emissions Durability Period and  
Air Index information on the engine emissions label.  
TOWED EQUIPMENT (RIDE-ON UNITS)  
1. Tow only with a machine that has a hitch designed  
for towing. Do not attach towed equipment except at  
the hitch point.  
IGNITION SYSTEM  
1. This spark ignition system complies with Canadian  
ICES-002.  
2. Follow the manufacturer’s recommendations for  
weight limit for towed equipment and towing on  
slopes.  
3. Never allow children or others in or on towed equip-  
ment.  
5
Safety Rules & Information  
SERVICE AND MAINTENANCE  
Safe Handling of Gasoline  
1. Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
13. If the fuel tank must be drained, it should be drained  
outdoors.  
2. Use only approved gasoline containers.  
14. Replace faulty silencers/mufflers.  
3. Never remove the gas cap or add fuel with the engine 15. Maintain or replace safety and instruction labels as  
running. Allow the engine to cool before refueling.  
4. Never fuel the machine indoors.  
necessary.  
16. Use only factory authorized replacement parts when  
making repairs.  
5. Never store the machine or fuel container where  
there is an open flame, spark, or pilot light such as  
near a water heater or other appliance.  
17. Always comply with factory specifications on all set-  
tings and adjustments.  
6. Never fill containers inside a vehicle or on a truck bed 18. Only authorized service locations should be utilized  
with a plastic bed liner. Always place containers on  
the ground away from your vehicle before filling.  
7. Remove gas-powered equipment from the truck or  
trailer and refuel it on the ground. If this is not possi-  
ble, then refuel such equipment on a trailer with a  
portable container, rather than from a gasoline dis-  
penser nozzle.  
8. Keep nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is com-  
plete. Do not use a nozzle lock-open device.  
9. If fuel is spilled on clothing, change clothing immedi-  
ately.  
10. Never over-fill the fuel tank. Replace gas cap and  
tighten securely.  
for major service and repair requirements.  
19. Never attempt to make major repairs on this unit  
unless you have been properly trained. Improper ser-  
vice procedures can result in hazardous operation,  
equipment damage and voiding of manufacturer’s  
warranty.  
20. On multiple blade mowers, take care as rotating one  
blade can cause other blades to rotate.  
21. Do not change engine governor settings or over-  
speed the engine. Operating the engine at excessive  
speed can increase the hazard of personal injury.  
22. Disengage drive attachments, stop the engine,  
remove the key, and disconnect the spark plug  
ire(s) before: cleattachment blockages and  
utes, performing ice work, striking an object, or  
if the unit vibrates abnormally. After striking an  
object, inspect the machine for damage and make  
repairs before restarting and operating the equip-  
ment.  
11. Use extra care in handling gasoline and other fuels.  
They are flammable and vapors are explosive.  
12. If fuel is spilled, do not attempt to start the engine but  
move the machine away from the area of spillage and  
avoid creating any source of ignition until fuel vpors  
have dissipated.  
23. Never place hands near the moving parts, such as a  
hydro pump cooling fan, when the tractor is running.  
(ro pump cooling fans are typically located on top  
transaxle).  
13. Replace all fuel tank caps and fuel container ca
securely.  
Units with hydraulic pumps, hoses, or motors: WARN-  
NG: Hydraulic fluid escaping under pressure may  
have sufficient force to penetrate skin and cause seri-  
ous injury. If foreign fluid is injected into the skin it  
must be surgically removed within a few hours by a  
doctor familiar with this form of injury or gangrene  
may result. Keep body and hands away from pin  
holes or nozzles that eject hydraulic fluid under high  
pressure. Use paper or cardboard, and not hands, to  
search for leaks. Make sure all hydraulic fluid con-  
nections are tight and all hydraulic hoses and lines  
are in good condition before applying pressure to the  
system. If leaks occur, have the unit serviced imme-  
diately by your authorized dealer.  
Service & Maintenance  
1. Never run the unit in an enclosed area where carbon  
monoxide fumes may collect.  
2. Keep nuts and bolts, especially blade attachment  
bolts, tight and keep equipment in good conditio
3. Never tamper with safety devices. Check thepror  
operation regularly and make necessary rers f  
they are not functioning properly.  
4. Keep unit free of grass, leaves, or odebris build-  
up. Clean up oil or fuel spillage. and remove any fuel-  
soaked debris. Allow machine to cool before storage.  
5. If you strike an object, stop and inspect the machine.  
Repair, if necessary, before restarting.  
6. Never make adjustments or repairs with the engine  
running.  
7. Check grass catcher components and the discharge  
guard frequently and replace with manufacturer’s rec-  
ommended parts, when necessary.  
25. WARNING: Stored energy device. Improper release  
of springs can result in serious personal injury.  
Springs should be removed by an authorized techni-  
cian.  
26. Models equipped with an engine radiator: WARNING:  
Stored energy device. To prevent serious bodily  
injury from hot coolant or steam blow-out, never  
attempt to remove the radiator cap while the engine is  
running. Stop the engine and wait until it is cool.  
Even then, use extreme care when removing the cap.  
8. Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing them.  
9. Check brake operation frequently. Adjust and service  
as required.  
10. Maintain or replace safety and instructions labels, as  
necessary.  
11. Do not remove the fuel filter when the engine is hot  
as spilled gasoline may ignite. Do not spread fuel line  
clamps further than necessary. Ensure clamps grip  
hoses firmly over the filter after installation.  
12. Do not use gasoline containing METHANOL, gasohol  
containing more than 10% ETHANOL, gasoline addi-  
tives, or white gas because engine/fuel system dam-  
age could result.  
6
Identification Numbers  
Identification Numbers  
Product Identification Tag  
Model / Modéle / Modexxxxxxxx  
North American /  
CE Models  
Serial / Sèrie / Serie  
xxxxxxx  
Briggs & Stratton Power Products Grup, L.L.C.  
Milwaukee, WI 53201 US
Tractor ID Tag  
Part No. xxxxx  
CE Models  
(Only)  
xxxxxxxxxxxxxx  
PRODUCT REFERENCE DATA  
Model Description Name/Number  
Serial No. xxxxxxxxxx  
xxx  
dB  
xxxxxxxxxxxxxxxxxxxxxxx  
xxxxxxxxxxxxxxxxxxxxxxx  
xxxxxxxxxxxxxxxxxxxxxxx  
xxxxxxxxxxxxxxxxxxxxxxx  
kg: xxx  
kW: x.xx  
Unit MFG Number  
Unit SERIAL Number  
xxxx max  
20xx  
Mower Deck MFG Number  
Daler Name  
Mower Deck SERIAL Number  
When contacting your authorized dealer for replace-  
ment parts, service, or information you MUST have  
these numbers.  
Date Purchased  
ENGINE REFERENCE DATA  
Record your model name/number, manufacturer’s identi-  
fication numbers, and engine serial numbers in the  
space provided for easy access. These numbers can be  
found in the locations shown.  
Engine Make  
Engine Model  
Engine Type/Spec  
Engine Code/Serial Number  
NOTE: For location of engine identification numbers,  
refer to the engine owner’s manual.  
A
CE IDENTIFICATION TAG MARKINGS  
Part No. xxxxxxx  
A. Manufacturer’s Identification Number  
B. Manufacturer’s Serial Number  
C. Power Rating in Kilowatts  
D. Maximum Engine Speed in Rotper Minute  
E. Manufacturer’s Name and Addres
F. Year of Manufacture  
I
xxxxxxxxxxxxxxx  
Serial No. xxxxxxxxxx  
B
H
xxx  
dB  
xxxxxxxxxxxxxxxxxxxxxxx  
xxxxxxxxxxxxxxxxxxxxxxx  
xxxxxxxxxxxxxxxxxxxxxxx  
xxxxxxxxxxxxxxxxxxxxxxx  
kg: xxx  
C
E
G. CE Compliance Logo  
H. Mass of Unit in Kilograms  
kW: x.xx  
xxxx max  
20xx  
D
I. Guaranteed Sound Power in Decibels  
F
G
7
Safety Decals  
All DANGER, WARNING, CAUTION and instructional  
messages on your rider and mower should be carefully  
read and obeyed. Personal bodily injury can result when  
these instructions are not followed. The information is for  
your safety and it is important! The safety decals below  
are on your rider and mower.  
Safety Decals  
This unit has been designed and manufactured to pro-  
vide you with the safety and reliability you would expect  
from an industry leader in outdoor power equipment  
manufacturing.  
Although reading this manual and the safety instructions  
it contains will provide you with the necessary basic  
knowledge to operate this equipment safely and effec-  
tively, we have placed several safety labels on the unit to  
remind you of this important information while you are  
operating your unit.  
If any of these decals are lost or damaged, replace them  
at once. See your local dealer for replacements.  
These labels are easily applied and will act as a constant  
visual reminder to you, and others who may use the  
equipment, to follow the safety instructions necessary for  
safe, effective operation.  
1734026  
Decal - Cutting  
Height  
Part No. 1723470  
DANGER  
Amputation hazard  
Roll-over hazard  
Rotating blades cut off arms and legs.  
Operating on slopes can cause loss of control  
and roll-overs.  
Stop the mower when children or others are  
near.  
10º Max.  
• 4WD improves access to dangerously sloped  
terrain, increasing the possibility of ll-over.  
Never operate on slopes greater tha10º.  
• If machine stops while going uphill, stthe  
blades and back down slow
• Avoid sudden turs. Go uslopes,  
not across.  
• Do not carry riders (especially children) even  
with the blades off. They may fall off or return  
for another ride when you are not expecting it.  
• Look down and behind before and while  
backing.  
10º Max.  
Fire hazard  
Gasoline is flammable. Yard debris is combustible.  
• Allow engine to cool for at least 3 minutes  
Carbon monoxide hazard  
The engine emits poisous carbon  
mooxide gas.  
• Avonhaling exhaust fumes.  
• Only opate outdoors.  
before refueling.  
• Keep unit cleaned of debris.  
Decal - Cutting  
Height  
Part No. 1723847  
Avoid serious injury or death:  
WARNING  
• Know the location and function of  
all controls.  
• Keep safety devices (guards, shields,  
switches, etc.) in place and working.  
• Remove objects that could be thrown by the bla
• Be sure blade(s) and engine are stoppebefore  
placing hands or feet near blade(s).  
• When leaving machine, shfremove key, ad  
set parking brake.  
• Read the operator's ma
before using this pro
1723847  
Decal - Operating Instructions, Models,  
Part No. 1734026  
Decal - Cutting  
Height  
Part No. 1721197  
Decal - Ignition Switch  
Positions  
Part No. 1722806  
Decal - Operating Instructions, CE Models,  
Part No. 1734027  
8
Safety Icons  
DANGER  
Amputation Hazard  
To avoid injury from rotating  
blades, stay clear of deck edge.  
1704276  
Decal - Danger, Rotating Blades  
Part No. 1720389  
Decal - Danger, Side Discharge Models  
Part No. 1704276  
DANGER  
Amputation and  
Thrown Objects Hazard  
To avoid injury from rotating blades and  
thrown debris, stay clear of deck edge  
and discharge. Do not mow without  
deflector or entire grass catcher in place.  
1704277  
Decal - Transmission Release  
Part No. 1723160  
Decal - Danger, Side Discharge Models  
Part No. 1704277  
Safety Icons  
Danger: Dismemberment.  
Warning: Read Operator’s  
Manual.  
This mower deck can amputate  
limbs. Keep hands and feet away  
from blades.  
Read and understand the  
Operator’s Manual before using  
this machine.  
Danger: Fire Hazard.  
Danger: Thrown Objects.  
Do not add fuel while engine is hot  
or running. Stop engine and allow to  
cool for 3 minutes prior to adding  
fuel.  
This machine is capable of throwing  
objects and debris. Keep  
bystanders away.  
Warning: Remove Key Before  
Servicing.  
Danger: Hot Surface.  
Remove the key and consult techni-  
cal literature before performing  
repairs or maintenance.  
Allow machine to cool before touch-  
ing this area.  
Danger: Machine Rollover.  
Danger: Carbon Monoxide  
Poisoning.  
Do not use this machine on slopes  
greater than 10°.  
Do not operate the engine in an  
unvenilated area.  
Danger: Dismemberment.  
This machine can amputate limbs.  
Keep bystanders and children away  
when engine is running.  
9
Features & Controls  
Electric  
HOC Models  
Hydraulic  
Lift  
Models  
Manual  
Lift Models  
Manual  
HOC Models  
12V  
Figure 1. Controls  
Control Functions  
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing  
require the combined use of several controls applied in specific sequences. To learn what combination and sequence  
of controls to use for various tasks see the OPERATION section.  
Throttle Control  
The throttle controls engine speed. Move the throttle for-  
ward to increase engine speed and back to decrease  
engine speed. Always operate at FULL throttle.  
Headlights  
The light switch turns the tractor headlights on and off.  
Reverse Mowing Option (RMO)  
The Reverse Mowing Option allows for mowing (or use  
of other PTO driven attachments) while traveling in  
reverse. If you choose to mow or operate another  
attachment in reverse, turn the RMO key after the PTO is  
engaged. The L.E.D. light will illuminate, and the opera-  
tor can then mow in reverse. Each time the PTO is dis-  
engaged the RMO needs to be reactivated if desired.  
Choke  
Close the choke for cold starting. Open the choke once  
the engine starts. A warm engine may not require chok-  
ing. Move the lever forward to close the choke.  
10  
Features & Controls  
Manual Lift Models: The cutting height adjustment knob  
controls the mower cutting height.  
PTO Switch  
The PTO (Power Take-Off) switch engages and disen-  
gages attachments that use the PTO. To engage the  
PTO, pull UP on the switch. Push DOWN to disengage.  
Note that the operator must be seated firmly in the trac-  
tor seat for the PTO to function.  
Cruise Control (Select Models)  
The cruise control is used to lock the ground speed con-  
trol in forward. Move the lever forward until the desired  
ground speed is reached. To disengage the cruise con-  
trol move the lever back. In the event you need to stop  
quickly, depressing the brake pedal will also return the  
cruise control to neutral.  
Ignition Switch  
The ignition switch starts and stops the engine, it has  
three positions:  
Seat Adjustment Lever  
The seat can be adjusted forward and back. Move the  
lever, position the seat as desired, and release the lever  
to lock the seat into position.  
OFF  
Stops the engine and shuts off the  
electrical system.  
RUN  
Allows the engine to run and powers the  
electrical system.  
Transmission Release Valve Lever  
START  
Cranks the engine for starting.  
The transmission release valve lever deactivates the  
transmission so that the tractor can be pushed by hand.  
See PUSHING THTRACTOR BY HAND for opera-  
nal information
NOTE: Never leave the ignition switch in the RUN posi-  
tion with the engine stopped–this drains the battery.  
Brake Pedal  
Depressing the brake pedal applies the tractor brake.  
Transmission Oil Expansion Chamber  
(K71 Models Only)  
Transmission oil is added through the transmission oil  
ansion chamber. It also serves as extra holding  
acity for oil as the transmission heats up and the oil  
expands. See TRANSMISSION MAINTENANCE for oil  
level check and fill procedures.  
Ground Speed Pedals  
The tractor’s forward ground speed is controlled by the  
forward ground speed control pedal. The tractor’s  
reverse ground speed is controlled by the reverse  
ground speed control pedal.  
Depressing either pedal will increase ground sp
Note that the further down the pedal is depresedhe  
faster the tractor will travel.  
Fuel Tank  
To remove the cap, turn counterclockwise. On models  
with a dashboard display, the fuel gauge is part of the  
dashboard. Models without a dashboard display have a  
fuel gauge located under the seat.  
Parking Brake  
The parking brake knob is used to lock the parking brake  
when the tractor is stopped. Fully depressing the brake  
pedal and pulling up on the knob engages the parking  
brake. Refer to Page 12 for a full explanation of parking  
brake functions.  
12V  
Power Outlet (Select Models)  
The power outlet is 12V-DC. Accessory must be rated at  
14 amps or less.  
Differential Lock Pedal (Select Models)  
Depressing this pedal locks the transmission differential,  
locking both rear wheels into “drive”.  
Mower Height of Cut Adjustment  
The cutting height is infinitely adjustable between 1” and  
3-5/8.”  
Use this feature if the tractor is stuck because one wheel  
is slipping. Engage the differential lock at slow  
ground speeds only.  
Electric Height of Cut Models: The cutting height  
adjustment switch controls the mower cutting height.  
This same switch also controls the spout rotator motor  
when a snowthrower is installed. The arrows on the  
switch correspond to the direction of adjustment (UP  
arrow raises cutting height, RIGHT arrow rotates the  
spout right, etc). When the adjustment indicator has  
reached the end of its travel, release the switch; holding  
the switch down will damage the motor.  
Steering Tilt Adjust (Select Models)  
Use the tilt knob located on the bellows to release the  
pivot mechanism and pivot the wheel to the desired posi-  
tion. Release the tilt knob to lock in position.  
11  
Features & Controls  
Manual Lift Models: The attachment lift control lever  
raises and lowers attachments that utilize the tractor’s  
manual lift linkage. To lower an attachment: pull the  
lever back slightly, depress the release button, and push  
the lever forward until it locks in the lowered position. To  
raise an attachment: push the lever forward slightly,  
depress the release button, then pull the lever back until  
it locks in the raised position.  
Attachment Lift Control Lever  
When using the mower deck, lift the deck off the ground  
while transporting to and from the job site. DO NOT cut  
with the mower in the raised, transport position.  
Hydraulic Lift Models: The attachment lift control lever  
raises and lowers attachments that utilize the tractor’s  
hydraulic lift cylinder. Pushing the lever forward lowers  
the attachment while pulling the lever back raises the  
attachment.  
IMPORTANT NOTE - On models equipped with  
hydraulic lift, the attachment lift will not work when the  
parking brake is engaged.  
Parking Brake Function  
Applying the Parking Brake - See Figure 2. To lock  
the parking brake, release the ground speed pedals (A),  
fully depress the brake pedal (B), pull UP on the parking  
brake knob (C), and then release brake pedal.  
Releasing the Parking Brake - See Figure 2. To  
release the parking brake, fully depress the brake pedal  
(B) and push the parking brake knob (C) DOWN.  
IMPORTANT NOTE: The tractor’s hydraulic attachment  
lift will not work when the parking brake is engaged.  
B
A
Figure 2. Engaging the Parking Brake  
A. Ground Speed Pedals  
B. Brake Pedal  
C. Parking Brake Knob  
What to Expect from Your ACT Tractor  
Automatic Controlled Traction  
(w/o 4WD)  
What is Automatic Controlled Traction?  
Automatic Controlled Traction (ACT) is an exclusive fea-  
ture of our transmissions that provides improved traction.  
ACT applies a preset amount of torque to both rear  
wheels even if one starts slipping (a transmission without  
ACT will lose traction completely if one rear wheel starts  
slipping). This preset torque is just enough to provide  
additional traction, and still allow the wheels to turn at dif-  
ferent speeds in a tight turn without damaging the lawn.  
For the most part, while using your tractor you will not  
notice ACT working, and you will simply become accus-  
tomed to increased traction an ACT transmission pro-  
vides.  
Under certain circumstances the ACT system limit can  
be exceeded, and one of the rear wheels may slip (for  
instance if trying to turn up a hill while accelerating).  
This is normal. If you start to lose traction, do not speed  
up. Instead, slow to a stop, straighten the steering  
wheel, and slowly accelerate. Stopping the tractor  
allows the transmission to regain more traction.  
12  
Features & Controls  
Dashboard Display & Functions  
A
B
Display Items  
Refer to Figure 3.  
A. FUEL LEVEL  
D
C
Indicates the amount of fuel in the fuel tank. Left is  
empty; right is full.  
Cruise  
PTO  
B. HOUR METER / CLOCK / SERVICE INDICATOR  
Displays the clock, hour meter, and maintenance  
reminder.  
F
E
H
G
The hour meter measures the number of hours the key  
has been in the RUN position. The hour meter will flash  
an initial oil change indicator at 5 hours, and a lubrication  
reminder every 50 hours. These reminders display for  
approximately two hours and will automatically reset  
themselves.  
Figure 3. Dashboard Display - Select Models  
H. LOW VOLTAGE LIGHT  
Indicates that the electrical system voltage is low. The  
light will turn on when the tractor is first started and then  
go out. IF THIS LIGHT TURNS ON WHILE THE TRAC-  
TOR IS IN USE, TURN THE ENGINE OFF IMMEDIATE-  
LY. Contact your authorized dealer for service.  
NOTE: The hour meter will register the passage of time  
when the key is in the RUN position, even if the engine is  
not running. The hour meter has a self contained power  
source so the total hours are always visible.  
Functions  
DASHBOARD DISPLAY MODELS (SEE FIGURE 3)  
C. SELECT BUTTON  
splay Total Rug Hours - When the key switch is  
irst turned to the RUN position, all warning indicators will  
light and the total running hours will be displayed. Be  
sure all lights are functioning.  
Used to set the clock and reset the maintenance  
reminder.  
D. SET BUTTON  
Display PTO Hours - Turn the key OFF, engage the  
PTO, and turn the key to RUN (engine off).  
Used to set the clock and reset the maintena
reminder.  
the Clock - Start the engine, leave the engine run-  
. Depress the select button (C) for three (3) seconds  
and release. Depress set button and HOLD to advance  
time. Depress select button to select minutes. Depress  
and HOLD set button (D) to advance time. Leave alone  
for 5 seconds and clock will activate. Shut off engine.  
E. PTO LIGHT  
Indicates the PTO switch is in the ON position.  
F. CRUISE CONTROL LIGHT  
Indicates that the cruise control is engaged.  
G. LOW OIL PRESSURE LIGHT  
Demonstration Mode - With the engine off, hold down  
the set button (D) and turn the key switch to RUN.  
Indicates that the engine oil pressure is lowhe light  
will turn on when the tractor is first stad ad then go  
out. IF THIS LIGHT TURNS ON WTHE TRACTOR  
IS IN USE, TURN THE ENGINE OFF IMMEDIATELY.  
Contact your authorized dealer for service.  
Maintenance Reminder - A maintenance reminder will  
display in the information window (B) after the first 5  
hours of operation, and then after every 50 hours. The  
reminder will automatically reset after 5 hours. The  
reminder can be manually reset by turning the key switch  
from OFF to RUN (with engine off) and then depressing  
the set (D) and select (C) buttons simultaneously for 5  
seconds.  
The 12-volt accessory plug is located in the left side pod  
(D, Figure 1). It can be used to power small electronic  
devices. The accessory must be rated at 9 amps or less.  
12 Volt Power Outlet  
(Select Models)  
NOTE: Operating a 12-volt accessory, especially with the  
engine at idle, may cause battery discharge. When not  
using the accessory plug it must be covered with the rub-  
ber plug to prevent moisture from causing a short circuit.  
Entrance of water into plug can cause a short circuit.  
CAUTION  
Avoid Injury. Safe operation requires your full  
attention. Do not wear radio or music headphones  
while operating machine.  
13  
Operating the Tractor  
General Operating Safety  
SAFETY INTERLOCK  
SYSTEM TESTS  
Be sure to read all information in the Safety and  
Operation sections before attempting to operate this unit.  
Become familiar with all of the controls and how to stop  
the unit.  
This unit is equipped with safety interlock switches and  
other safety devices. These safety systems are pre-  
sent for your safety: do not attempt to bypass safety  
switches, and never tamper with safety devices. Check  
their operation regularly.  
Adding Fuel  
WARNING  
Operational SAFETY Checks  
Your unit is equipped with a seat switch safety system.  
Check the seat switch operation every fall and spring  
with the following tests.  
Gasoline is highly flammable and must be  
handled with care. Never fill the tank when the  
engine is still hot from recent operation. Do not  
allow open flame, smoking or matches in the  
area. Avoid over-filling and wipe up any spills.  
Test 1 — Engine should NOT crank if:  
• PTO switch is ON, OR  
• Brake pedal is NOT fully depressed (parking brake  
OFF), OR  
To add fuel:  
move the fuel c, Figure 4).  
• The cruise control lever is NOT in NEUTRAL.  
Test 2 — Engine SHOULD crank and start if:  
• Operator is sitting in seat, AND.  
2. Fill the tank. Do not overfill. Leave room in the tank  
for fuel expansion. Refer to your engine manual for  
specific fuel recommendations.  
3. Install and hand tighten the fuel cap.  
• PTO switch is OFF, AND  
• Brake pedal is fully depressed (parking brake ON),  
AND  
Do not use gasoline containing METHANOL,  
gasohol containing more than  
• The cruise control lever is in NEUTRAL  
Test 3 — Engine should SHUT OFF if:  
• Operator rises off seat.  
10% ETHANOL, gasoline additives, or white  
gas because engine/fuel system damage  
could result.  
Test 4 — Blade Brake Check  
Mower blades and mower drive belt shoume to a  
complete stop within five seconds after eric PTO  
switch is turned OFF (or operator rises off seat). If mower  
drive belt does not stop within five seconds, readjust the  
PTO clutch as described in the ADJUSTMENTS section  
or see your dealer.  
Test 5 — Reverse Mow Option (RMO) Check  
• Engine should shut off if reverse travel is attempted if the  
PTO has been switched on and RMO has not been acti-  
vated.  
• RMO light should illuminate when RMO has been activat-  
ed.  
WARNING  
If the unit does not pass a safety test, do not  
operate it. See your authorized dealer. Under no  
circumstance should you attempt to defeat the  
purpose of the safety interlock system.  
14  
Operating the Tractor  
Starting the Engine  
Stopping the Tractor and Engine  
1. While sitting in the operator’s seat, fully depress the  
brake pedal or set the parking brake.  
1. Return the ground speed control(s) to neutral.  
2. Disengage the PTO and wait for all moving parts to  
stop.  
2. Make sure that your feet are not depressing the  
ground speed control pedals and that the cruise con-  
trol lever is in neutral.  
Kohler Models  
3. Set the throttle to Full.  
3. Disengage the PTO clutch.  
Briggs & Stratton Models  
4. Set the throttle to FULL.  
3. Set the throttle to Slow. Allow to run 30-60 seconds.  
All Models  
5. Close the choke.  
NOTE: A warm engine may not require choking.  
6. Insert the ignition key and turn it to START.  
4. Turn the ignition switch to OFF. Remove the key.  
7. After the engine starts, move the engine throttle con-  
trol to SLOW. Warm up the engine by running it for at  
least a minute.  
Driving the Tractor  
1. Sit in the seat and adjust the seat so that you can  
comfortably reach all the controls and see the dash-  
board display.  
8. Set throttle to FULL.  
NOTE: In the event of an emergency the engine can be  
stopped by simply turning the ignition switch to STOP.  
Use this method only in emergency situations. For nor-  
mal engine shut down follow the procedure given in  
STOPPING THE TRACTOR AND ENGINE.  
2. Engage the parking brake.  
3. Make sure the PTO switch is disengaged.  
4. Start the enginee STARTING THE ENGINE).  
. Disengage the rking brake and release the brake  
pedal.  
6. Depress the forward ground speed control pedal to  
travel forward. Release the pedal to stop. Note that  
the further down the pedal is depressed the faster the  
tractor will travel.  
Stop the tractor by releasing the ground speed con-  
trol pedals, setting the parking brake, and stopping  
the engine (see STOPPING THE TRACTOR AND  
ENGINE).  
15  
Operating the Tractor  
Mowing  
Attachment Operation in Reverse  
1. Set the mower cutting height to the desired level and  
set the gauge wheels to the appropriate position (if  
equipped).  
If an operator chooses to operate a PTO driven attach-  
ment in reverse, the RMO system can be used. To use  
the Reverse Mowing Option (RMO) turn the RMO key  
after the PTO is engaged. The L.E.D. light will illumi-  
nate, and the operator can then operate the attachment  
in reverse. Each time the PTO is disengaged the RMO  
needs to be reactivated if desired. The key can be  
removed to restrict access to the RMO feature.  
2. Engage the parking brake. Make sure the PTO  
switch is disengaged.  
3. Start the engine (see STARTING THE ENGINE).  
4. Fully lower the mower using the attachment lift lever.  
5. Set the throttle to FULL.  
6. Engage the PTO (Mower Deck).  
7. Begin mowing. See Section: Lawn & Mowing  
Information for tips on mowing patterns, lawn care,  
and troubleshooting information.  
8. When finished, shut off the PTO and raise the mower  
using the attachment lift control lever.  
9. Stop the engine (see STOPPING THE TRACTOR  
AND ENGINE).  
WARNING  
The engine will shut off if the reverse ground  
speed pedal is depressed while the PTO is on and  
the RMO has not been activated. The operator  
should always turn the PTO off prior to drivin
across on roads, paths or any area that may
used by other vehicles. Sudden loss of drive  
could create a hazard.  
WARNING  
Mowing in reverse can be hazardous to  
bystanders. Tragic accidents can occur if t
operator is not alert to the presence ochilren.  
Never activate RMO if children are nt.  
Children are often attracted to the unt and the  
mowing activity.  
Mowing in Reverse  
If an operator chooses to mow in reverse, the RMO sys-  
tem can be used. To use the Reverse Mowing Option  
(RMO) turn the RMO key after the PTO is engaged. The  
L.E.D. light will illuminate, and the operator can then  
mow in reverse. Each time the PTO is disengaged the  
RMO needs to be reactivated if desired. The key can be  
removed to restrict access to the RMO feature.  
16  
Operating the Tractor  
Pushing the Tractor by Hand  
1. Disengage the PTO and turn the engine off.  
2. Pull the transmission release (B, Figure 4) back  
approximately 2-1/2” (6 cm) to lock into released  
position.  
3. The tractor can now be pushed by hand.  
DO NOT TOW TRACTOR  
Towing the unit will cause transmission dam-  
age. • Do not use another vehicle to push or  
pull this unit. • Do not actuate the transmis-  
sion release valve lever while the engine is  
running.  
A
B
Figure 4. Transmission Release Lever & Fuel Tank  
A. Fuel Tank Cap  
B. Transmission Release Lever  
Adjusting Mower Cutting Height  
The cutting height is infinitely adjustable between  
approximately 1” and 3-5/8” (2,5-9,2 cm).  
D
B
C
Electric Height of Cut Models: The cutting hei
adjustment switch (D, Figure 5) controls the owecut-  
ting height. This same switch also controls he spout  
rotator motor when a snowthrower ialled. The  
arrows on the switch correspond to te direction of  
adjustment (UP arrow raises cutting height, RIGHT arrow  
rotates the spout right, etc). When the adjustment indi-  
cator has reached the end of its travel, release the  
switch; holding the switch down will damage the motor  
A
Manual Lift Models: The cutting height adjustment knob  
(B, Figure 5) controls the mower cutting height. Turn the  
knob clockwise to raise the deck and counterclockwise to  
lower it.  
Figure 5. Raising and Lowering Mower  
A. Attachment Lift - Manual  
B. Cutting Height Control Knob  
C. Attachment Lift - Hydraulic  
D. Electric Height of Cut Switch  
17  
Operating the Tractor  
Mower Deck Removal & Installation  
44” Simplicity, Massey Ferguson, or AGCO  
Models  
B
A
C
D
WARNING  
Engage parking brake, disengage PTO, stop  
engine and remove key before attempting to  
install or remove the mower.  
Figure 6. Lift Arms  
(viewed from underneath right side of tractor)  
A. Mower Lift Arm  
B. Tractor Lift Arm  
C. Flat Washer  
D. Safety Clip  
Removing the Mower Deck  
NOTE: Units with electric height of cut, unplug tractor  
wire harness from deck harness before removing deck.  
A
B
1. Park tractor on a hard, level surface such as a con-  
crete floor. Turn off PTO switch and engine, remove  
the key and apply parking brake.  
2. Place mower in the lowest cutting position using the  
mower height adjuster.  
3. Place the attachment lift in the lowest position
4. Disconnect the mower lift arm (A, Figure 6) from the  
tractor lift arm (B). Re-install washer (C) and safety  
clip (D).  
ure 7. Removing & Installing Belt  
dler Arm  
B. PTO Pulley  
CAUTION  
The muffler and surrounding areas may be hot
5. Remove belt from PTO pulley (B, Figure 7)
6. Turn wheels straight ahead. Pull baspring-  
loaded lever (B, Figure 8) and lift moer hitch off of  
the tractor brackets.  
A
7. Turn wheels fully left, and slide mower deck out right  
side of tractor.  
Installing the Mower Deck  
1. Park tractor, shut off PTO and engine, remove the  
key and apply parking brake. Turn the wheels fully to  
the left.  
B
2. Place mower height adjuster (B, Figure 5) in the low-  
est cutting position. Place the mower lift lever in the  
lowest position, also. Slide mower deck under right  
side of tractor so that mower hitch is aligned with the  
front tractor hitch.  
Figure 8. Mower Hitch  
A. Tractor Hitch Brackets  
B. Spring-Loaded Lever  
4. See Figure 6. Connect the mower lift arm (A) to the  
tractor lift arm (B) using the flat washer (C) and safety  
clip (D).  
3. See Figure 8. Turn wheels straight. Pull back on the  
spring-loaded lever (B) while lifting up on the mower  
hitch. Install mower hitch onto tractor hitch brackets  
(A). When properly installed, the spring-loaded lever  
should seat fully underneath the brackets.  
5. See Figure 7. Move idler arm (A) to relieve belt ten-  
sion. Install belt onto the PTO pulley (B).  
NOTE: Units with electric height of cut, connect tractor  
wire harness to deck harness.  
18  
Operating the Tractor  
Mower Deck Removal & Installation  
44” Snapper  
Models  
F
H
B
C
G
D
A
E
WARNING  
Engage parking brake, disengage PTO, stop  
engine and remove key before attempting to  
install or remove the mower.  
Figure 9. Lift Arms  
(viewed from underneath left side of tractor)  
A. Safety Clip  
B. Upper Hanger  
C. Lift Hook  
E. Lower Hanger  
F. Post on Lift Hook  
G. Washer  
Removing the Mower Deck  
D. Lift Chain  
H. Safety Clip (Some Models)  
NOTE: Units with electric height of cut, unplug tractor  
wire harness from deck harness before removing deck.  
1. Park tractor on a hard, level surface such as a con-  
crete floor. Turn off PTO switch and engine, remove  
the key and apply parking brake.  
Center  
2. Place mower in the lowest cutting position using the  
mower height adjuster.  
D
Conquest / 1700 /  
2700 / 400  
3. Place the attachment lift in the highest posin.  
C
A
B
4. Disconnect the safety clips (A & H, Figure nd  
washer (G) from the lower hanger (E). Remove  
upper hanger (B) from lift post (F). Connect upper  
hanger (B) to lower hanger (E) using safety clip (A)
prevent misplacing or losing parts. Repeat on other  
side.  
Figure 10. Upper Hanger  
A. Upper Hole  
B. Lower Hole  
C. Lift Hook  
D. Long Hub  
5. Place the attachment lift in the lowest positio
3. See Figure 8. Turn wheels straight. Pull back on the  
spring-loaded lever (B) while lifting up on the mower  
hitch. Install mower hitch onto tractor hitch brackets  
(A). When properly installed, the spring-loaded lever  
should seat fully underneath the brackets.  
6. Remove lift chain (D) from lift hook (C). peat on  
other side.  
CAUTION  
The muffler and surrounding areas may be hot.  
4. See Figure 9. Connect the lift chain (D) to the lift  
hook (C). Repeat on other side.  
7. Remove belt from PTO pulley (B, Figure 7).  
5. Place the attachment lift in the highest position.  
8. Turn wheels straight ahead. Pull back on spring-  
loaded lever (B, Figure 8) and lift mower hitch off of  
the tractor brackets.  
6. Disconnect the safety clip (A & H, Figure 9) from the  
upper hanger (B) and lower hanger (E) if still con-  
nected from storage. Slide upper hanger (B) over  
post on lift hook (F). The long hub (D, Figure 10) on  
the upper hanger must face toward center. Connect  
hole on upper hanger (B, Figure 9) to post on lower  
hanger (D). Secure with washer (G) and safety clip  
(A & H). Repeat on other side.  
9. Turn wheels fully left, and slide mower deck out right  
side of tractor.  
Installing the Mower Deck  
1. Park tractor, shut off PTO and engine, remove the  
key and apply parking brake. Turn the wheels fully to  
the left.  
NOTE: Use lower hole for Conquest / 1700 / 2700 / 400  
as shown in Figure 10.  
2. Place mower height adjuster (B, Figure 5) in the low-  
est cutting position. Place the mower lift lever in the  
lowest position, also. Slide mower deck under right  
side of tractor so that mower hitch is aligned with the  
front tractor hitch.  
7. See Figure 7. Move idler arm (A) to relieve belt ten-  
sion. Install belt onto the PTO pulley (B).  
NOTE: Units with electric height of cut, connect tractor  
wire harness to deck harness.  
19  
Operating the Tractor  
Mower Deck Removal & Installation  
Simplicity, Massey Ferguson, and AGCO  
Models  
Figure 11. Pivoting Gauge Wheels - Select Models  
WARNING  
Engage parking brake, disengage PTO, stop  
engine and remove key before attempting to  
install or remove the mower.  
A
C
B
Muffler and surrounding areas may be hot.  
Removing the Mower Deck  
NOTE: Units with electric height of cut, unplug tractor  
wire harness from deck harness before removing deck.  
D
1. Park the tractor, fully lower the attachment lift, turn off  
the PTO, turn off the engine, remove the key, and  
engage the parking brake. If equipped, pivot
gauge wheels into sliding position (see Figure 11).  
Figure 12. Mower Lift  
A. Lift Hook  
B. Chain  
C. PTO Belt  
D. Idler Arm  
2. Place mower in the lowest cutting position using the  
mower height control.  
3. Use the idler arm (D, Figure 12) to release tension on  
the PTO belt, and remove belt from the PTO pulley.  
4. Pull down on the lift hooks (A, Figure 12) and un
the lift chains (B).  
CAUTION  
The muffler and surrounding areas may be hot.  
5. Turn the wheels straight ahead. Pull back on spring-  
loaded lever (B, Figure 13) and lift mower hitch off of  
the tractor brackets (A).  
6. Turn wheels fully left, and slide mower deck out from  
under the right side of the tractor.  
20  
Operating the Tractor  
Installing the Mower Deck  
NOTE: Perform mower installation on a hard, level sur-  
face such as a concrete floor.  
A
1. Park the tractor, fully lower the attachment lift, turn off  
the PTO switch, turn off the engine, remove the key,  
and engage the parking brake. Turn the wheels fully  
to the left.  
2. Place mower in the lowest cutting position using the  
mower height adjuster. Slide the mower deck under  
the right side of tractor so that the mower hitch is  
aligned with front tractor hitch (A, Figure 13).  
B
3. See Figure 13. Turn wheels straight. Pull back on  
the spring-loaded lever (B) while lifting up on the  
mower hitch. Install the mower hitch onto tractor hitch  
brackets (A). When properly installed, the spring-  
loaded lever should seat fully underneath the brack-  
ets (A).  
Figure 13. Mower Hitch  
A. Tractor Hitch Brackets  
B. Spring-Loaded Lever  
4. See Figure 12. Connect the mower lift chains (B) to  
the the tractor lift hooks (A).  
NOTE: 50” & 54” Mowers: The four-link lift chain is bolt-  
ed to the mower deck using the third link. This is correct  
for most mowing applications. If mowing ditches or other  
surfaces that require the mower to travel below its nor-  
mal range, use the fourth link.  
5. See Figure 12. From left side of tractor, use the idler  
arm (D) to relieve belt tension. Install belt nto the  
PTO pulley.  
6. If equipped, raise the attachment lt and otate the  
front gauge wheels (Figure 11) into cutting position.  
NOTE: Units with electric height of cut, connect tractor  
wire harness to deck harness.  
21  
Operating the Tractor  
Mower Deck Removal & Installation  
50” Snapper Models  
C
E
A
B
D
F
WARNING  
Engage parking brake, disengage PTO, stop  
engine and remove key before attempting to  
install or remove the mower.  
Figure 14. Mower Lift  
A. Lift Hook  
B. Lift Chain, Inside  
C. Hanger  
D. Outside Chain  
E. PTO Belt  
F. Idler Arm  
Muffler and surrounding areas may be hot.  
Removing the Mower Deck  
1. Park the tractor, fully lower the attachment lift, turn off  
the PTO, turn off the engine, remove the key, and  
engage the parking brake. If equipped, pivot the  
gauge wheels into sliding position (see Figure 11).  
A
2. Place mower in the lowest cutting position using the  
mower height control.  
3. Place the attachment lift in the highest position.  
4. From left side of tractor, use the idler arm (F, Figure  
14) to relieve belt tension. Remove the belt (E) from  
the PTO pulley.  
B
Figure 15. Mower Hitch  
A. Tractor Hitch Brackets  
B. Spring-Loaded Lever  
5. Disconnect outside chain (D, Figure 14) from hanr  
(C). Repeat on other side.  
CAUTION  
2. Place mower in the lowest cutting position using the  
mower height adjuster. Slide the mower deck under  
the right side of tractor so that the mower hitch is  
aligned with front tractor hitch (A, Figure 15).  
The muffler and surrounding areas may be hot.  
6. Place the attachment lift in the lowest position.  
3. See Figure 15. Turn wheels straight. Pull back on  
the spring-loaded lever (B) while lifting up on the  
mower hitch. Install the mower hitch onto tractor hitch  
brackets (A). When properly installed, the spring-  
loaded lever should seat fully underneath the brack-  
ets (A).  
7. Disconnect lift chain (B) from lift hook (A). Repeat on  
other side.  
8. Turn the wheels straight ahead. Pull back on spring-  
loaded lever (B, Figure 15) and lift mower hitch off of  
the tractor brackets (A).  
9. Turn wheels fully left, and slide mower deck out from  
under the right side of the tractor.  
4. Connect the lift chains (B, Figure 14) to the the trac-  
tor lift hooks (A).  
5. Place the attachment lift in the highest position.  
Installing the Mower Deck  
6. Connect outside chains (D, Figure 14) to hanger (C).  
NOTE: Perform mower installation on a hard, level sur-  
face such as a concrete floor.  
7. From left side of tractor, use the idler arm (F, Figure  
14) to relieve belt tension. Install belt (E) onto the  
PTO pulley.  
1. Park the tractor, fully lower the attachment lift, turn off  
the PTO switch, turn off the engine, remove the key,  
and engage the parking brake. Turn the wheels fully  
to the left.  
8. If equipped, raise the attachment lift and rotate the  
front gauge wheels (Figure 11) into cutting position.  
22  
Operating the Tractor  
Attaching a Trailer  
A
The maximum horizontal drawbar force allowed is 444  
Nm. The maximum vertical drawbar force is 222 Nm.  
This equates to a 396 lbs (180 kg) trailer on a 10 degree  
hill. Secure the trailer with an appropriately sized clevis  
pin (A, Figure 16) and clip (B).  
B
WARNING  
Never store the unit (with fuel) in an enclosed,  
poorly ventilated structure. Fuel vapors can  
travel to an ignition source (such as a furnace,  
water heater, etc.) and cause an explosion.  
3'4"  
(1m)  
10˚  
Fuel vapor is also toxic to humans and animals.  
20' (6m)  
Storage  
Figure 16. Trailer Weight Recommendations  
A. Clevis Pin  
B. Clip  
Before you store your unit for the off-season, read the  
Maintenance and Storage instructions in the Safety  
Rules section, then perform the following steps:  
• Disengage the PTO, set the parking brake, & remove  
the key.  
• Perform engine maintenance and storage measures  
listed in the engine owner’s manual. This includes  
draining the fuel system, or adding stabilizthe  
fuel (do not store a fueled unit in an enclostruc-  
ture - see warning).  
• Battery life will be increased if it is removed, put in a  
cool, dry place and fully charged about once a mon
If the battery is left in the unit, disconnect the nega-  
tive cable.  
Before starting the unit after it has been stored:  
• Check all fluid levels. Check all maintence items.  
• Perform all recommended checd procedures  
found in the engine owner’s manal.  
• Allow the engine to warm up for several minutes  
before use.  
23  
Operating the Tractor  
Snowthrower  
& Dozer  
Applications  
Snowthrower  
& Dozer  
Applications  
E
A
A
B
C
D
F
E
D
C
B
Mower  
Applications  
Mower  
Applications  
G
A
A
B
F
E
D
C
F
G
Figure 17. Lift Lock Plate - Hydraulic Lift Models  
A. Lift Cylinder  
B. Flat Head Pin (Original)  
C. Flat Head Pin (New)  
D. Lock Plate  
Figure 18. Lift Link - Manual Lift Models  
A. Pin  
B. Rear Hole of Lift Bar (Snowthrower Applications)  
C. cer  
D. Pin Clip  
E. Hair Pin Clips  
F. Lift Shaft Assembly  
G. Washers  
Upper Hole (Snowthrower Applications)  
Slot of Lift Link (Mower Applications)  
G. Lower Hole (Mower Applications)  
Lift Variations When Using  
Attachments  
When a front-mounted attachment such s a snowthrow-  
er or dozer blade is used with the tractor, the lift mecha-  
nism must be locked to provide downward force. When  
the mower is reinstalled the downward pressure lock  
must be released so that the mower can float.  
Manual Lift Models  
Hydraulic Lift Models  
NOTE: These instructions apply to Conquest / 1700 /  
2700 / 400 Series tractors equipped with a lift lever kit.  
Fully lower the hydraulic lift. The lift assembly is spring  
loaded so it will need to be held in the down position to  
perform of the following procedures.  
The lift link is installed differently depending on what  
attachment is being used. Refer to Figure 18 for link  
installation information.  
When using a snowthrower or dozer, the downward  
pressure lock plate (D, Figure 17) and an additional pin  
(C) is installed. These parts are included with the attach-  
ment. Note that the washers (G) are not used with the  
lock plate.  
When mowing, the downward pressure lock plate (D) is  
removed and replaced with two washers (G). The addi-  
tional pin (C) is also removed.  
24  
Lawn Care  
& Mowing Information  
HOW TO WATER YOUR LAWN  
How and When to Water,  
Fertilize & Aerate  
The best method of watering a lawn  
is to imitate a slow, soaking rain,  
applying about 1 inch of water.  
Most lawns are watered too often,  
but with too little water. However  
too much water can allow develop-  
ment of diseases with your lawn. It is  
best to water the lawn only when  
necessary, and then to water it  
slowly, evenly, and deeply—imitat-  
ing a slow, soaking rain.  
HOW TO FERTILIZE YOUR LAWN  
Fertilizing with a slow-release fertiliz-  
er provides missing nutrients which  
help create slow, even growth.  
Remember that over-fertilizing can  
cause harm, and that most fertilizing  
should be applied in the spring so  
that it will release into the lawn  
through the summer.  
WHEN TO WATER YOUR LAWN  
When the lawn begins to wilt, the  
grass’s color dulls, or footprints stay compressed for  
more than a few seconds, the lawn is beginning to dry  
out, and needs additional moisture. The best time to  
water is early morning to allow the water to soak deeply  
into the lawn and reduce the amount that evaporates in  
the hot afternoon sun.  
AERATING YOUR LAWN  
Consider aerating your lawn in spring. Using an aerator  
to remove cores of soifrom the lawn increases the  
speed of clipping domposition and encourages deeper  
ot growth by opup the soil and permitting greater  
movement of water, fertilizer and air.  
How High To Mow the Grass  
Cut less than  
Cutting the grass too short causes weak, thin  
grass plants, which are easily damaged by dry  
periods and pests.  
1/3  
Optimal  
cutting point  
at less than  
1/3 from top  
of grass blade  
Letting grass grow a bit longer—especially whe
is hot and dry—reduces heat build-up, preserves  
needed moisture and protects the grass froheat  
damage and other problems.  
Cutting down to this  
area contributes to  
thatch problems  
Cutting off too much at one time shos the plant’s  
growth system and weakens the grass plants. A  
good rule of thumb is the 1/3 rule: to cut no  
more than one third of the grass height, and  
never more than 1 inch at a time.  
Cut Here On  
First Pass  
Cut  
Tall Grass Requires Incremental  
Cutting  
For extremely tall grass, set the cutting height at maxi-  
mum for the first pass, and then reset it to the desired  
height and mow a second or third time.  
Here On  
Second  
Pass  
Don’t cover the grass surface with a heavy layer of  
clippings.  
25  
Lawn Care & Mowing Information  
When and How Often to Mow  
The time of day and condition of the grass greatly affect the results you’ll  
get when mowing. For the best results, follow these guidelines:  
Mow when the grass is between 3”-4” (7,5-10 cm) high.  
Mow with sharp blades. Short clippings of grass one inch or shorter  
decompose more quickly than longer blades. Sharp mower blades cut  
grass cleanly and efficiently, preventing frayed edges which harm the  
grass.  
Mow at time of day when the grass is cool and dry. Late afternoon or  
early evening often provide these ideal mowing conditions.  
Avoid mowing after rain or even heavy dew, and never mulch when the  
grass is wet (moist grass does not mulch well, and clumps beneath the  
mower deck).  
NOTE: Always operate the engine at full throttle when mowing.  
Proper Mowing Speed  
ENGINE SPEED & GROUND SPEED  
Always operate the engine at full throttle when mowing.  
If you hear the engine slowing down, you are mowing too  
fast—maintaining a slower ground speed will imphe  
cutting efficiency of the blades and prevents many cm-  
mon cutting problems.  
Select an appropriate ground speed for the thickness  
and height of the grass you are cutting (3rd gear or slow-  
er for manual gear models, or mid-range or slower for  
hydro models). If you hear the engine slowing down
are mowing too fast, use a slower ground speed.  
HOW MUCH GRASS TO CUT OFF  
Mow when the grass is 3”-4” inches (7,cm) long.  
Do not cut off more that 1” (2,5 cm) of grass in a single  
pass.  
26  
Regular  
Maintenance  
MAINTENANCE SCHEDULE & PROCEDURES  
The following schedule should be followed for normal care of your tractor and mower.  
Before Every 5 Every 25 Every  
Every  
250  
Hours  
Spring &  
Fall  
SAFETY ITEMS  
Each Hours Hours  
Use  
100  
Hours  
Check Safety Interlock System  
Check Tractor Brakes  
Check Mower Blade Stopping Time  
Before Every 5 Every 25 Every  
Every  
250  
Hours  
Spring &  
Fall  
TRACTOR MAINTENANCE ITEMS  
Each Hours Hours  
Use  
100  
Hours  
Check Tractor/Mower for loose hardware  
Check / Clean Radiator (If Equipped) **  
Check / Clean Oil Cooler (If Equipped) **  
Check / Clean Cooling Fins (If Equipped)  
Check / Adjust PTO Clutch  
Lubricate Tractor & Mower **  
Yearly  
Lubricate Rear Axle Shafts  
Clean Battery & Cables  
Check Tire Pressure  
Clean Deck & Check/Replace Mower Blades**  
Perform Transmission Maint. (Varies by  
Model)  
***  
**  
Change Hydraulic System Filter (If pped)  
Before Every 5 Every 25 Every  
Every  
250  
Hours  
Spring &  
Fall  
ENGINE MAINTENANCE ITEMS  
Each Hours Hours  
Use  
100  
Hours  
Check Engine Oil Level  
Check / Change Engine Air Filter *  
Change Engine Oil & Filter *  
Inspect Spark Plug(s) *  
Check / Replace Fuel Filter *  
* Refer to engine owner’s manual. Change original engine oil after initial break-in period.  
** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.  
*** Service after the first 50 hours of operation, then every 250 hours of operation.  
27  
Regular Maintenance  
Check / Clean Oil Cooler  
(Kohler Models)  
SERVICE INTERVAL: EVERY 25 HOURS, OR AS  
NECESSARY  
The engine oil cooler is located on the side of the engine  
(A, Figure 19) and should be cleaned with compressed  
air at regular intervals or if dirty.  
A
Safety Interlock System Check  
SERVICE INTERVAL: EVERY FALL & SPRING  
Check the function of the safety interlock system using  
the test procedure found on Page 14 of this manual. If  
the tractor fails any of the tests, see your dealer.  
Figure 19. Clean Oil Cooler  
A. Oil Cooler  
Blade Brake Check  
SERVICE INTERVAL: EVERY 100 HOURS OR FALL &  
SPRING  
Mower blades and mower drive belt should come to a  
complete stop within five seconds after electric PTO  
switch is turned off.  
1. With tractor in neutral, PTO disengaged and operator  
in seat, start the engine.  
2. Look over the left-hand footrest at the mower drive  
belt. Engage the PTO and wait several seconds.  
Disengage the PTO and check the amount of it  
takes for the mower drive belt to stop.  
3. If mower drive belt does not stop within five seconds,  
re-adjust the clutch or see your dealer.  
PTO Clutch Adjustment Check  
SERVICE INTERVAL: EVERY 250 HRS  
Check the PTO clutch adjustment after every 250 hou
of operation–or if the clutch starts slipping or wnot  
engage. Check and adjust the clutch ushe proce-  
dure outlined in the Adjustments section this manual.  
Engine Maintenance  
Refer to the engine owner’s manual for all engine main-  
tenance procedures and recommendations.  
28  
Regular Maintenance  
Check Tire Pressures  
SERVICE INTERVAL: EVERY 25 HOURS  
Tire Pressure should be checked periodically, and main-  
tained at the levels shown in the chart (see Figure 20).  
Note that these pressures may differ slightly from the  
“Max Inflation” stamped on the side-wall of the tires. The  
pressures shown provide proper traction, improve cut  
quality, and extend tire life.  
Size  
PSI  
6-8  
6-8  
15  
bar  
24 x 12-12  
23 x 10.5-12  
16 x 6.50-8  
,41-,55  
,41-,55  
1,0  
Figure 20. Tire Pressure  
Battery Maintenance  
C
WARNING  
B
When removing or installing battery cables,  
disconnect the negative cable FIRST and reconnect  
it LAST. If not done in this order, the positive  
terminal can be shorted to the frame by a too
A
Cleaning the Battery and Cables  
SERVICE INTERVAL: EVERY 100 HO
1. Disconnect the cables from the battery, negative  
cable first (A, Figure 21).  
2. Remove the battery hold-down (C) and battery.  
3. Clean the battery compartment with a solution of bak-  
ing soda and water.  
Figure 21. Battery  
A. Negative Cable  
B. Positive Cable & Cover  
C. Rubber Hold-Down Strap  
4. Clean the battery terminals and cable ends with a  
wire brush and battery terminal cleaner until shiny.  
5. Reinstall the battery in the battery compartment, and  
secure with the battery hold-down (C).  
6. Reattach the battery cables, positive cable first (B).  
7. Coat the cable ends and battery terminals with petro-  
leum jelly or non-conducting grease.  
29  
Regular Maintenance  
Lubrication  
SERVICE INTERVAL: EVERY 25 HOURS  
Lubricate the unit at the locations shown in Figures 22-  
25 as well as the lubrication points listed. Generally, all  
moving metal parts should be oiled where contact is  
made with other parts. Keep oil and grease off belts and  
pulleys. Wipe surfaces clean before and after lubrica-  
tion.  
Grease:  
• steering linkage  
• foot pedal  
• mower linkage  
• transmission idler assembly pivot  
• rear axle shafts (remove wheel hubs)  
• front axle where it contacts the frame  
Use grease fittings when present. Automotive lithium  
grease is recommended.  
Oil:  
• control linkage  
• seat adjustment assembly  
• brake linkage  
• mower deck height adjustment linkage  
• manual lift lever  
Figue 22.2. Lubricating the Tractor (4WD)  
2WD  
4WD  
Figure 22.1. Lubricating the Tractor (2WD)  
Figure 23. Lubricate Steering Linkage  
30  
Regular Maintenance  
4. Remove the hardware retaining the wheel assembly  
to the axle and lubricate the axle shaft using anti-  
seize compound or lithium grease.  
5. Reinstall the components in reverse order of disas-  
sembly and lower the unit. Be sure the key (A,  
Figure 26) is in place in the axle keyway.  
Prestige / 2800 / 1800 / 500 / GT  
A
B
D
I
Figure 24. Mower Lubrication Points  
G
H
E
F
Figure 25. Arbor Lubrication Point  
Conquest / 1700 / 2700 / 400 / YT  
Lubricate Rear Axle Shafts  
SERVICE INTERVAL: YEARLY  
D
A
B
We recommend removing the rear wheel hubs and lubr
cating the axle shafts yearly. This prevents the whel  
hubs from seizing onto the axle shaft and makes ture  
service easier.  
C
1. Turn off the ignition, turn off the PTO, ege the  
parking brake, and block the front s.  
E
F
2. Using a jack or chain hoist positied at the center of  
the rear frame, carefully jack the unit up until the rear  
tires are approximately 1" - 2" (2.5-5cm) off the  
ground.  
G
H
NOTE: For overall unit stability during service, do not  
jack rear end higher than required for wheel removal.  
Figure 26. Rear Axle Hardware  
A. Key  
B. Stationary Washer / Washer  
C. Spacer  
D. Wheel & Hub  
E. Axle Cap Retainer  
3. Support the rear of the unit on jackstands positioned  
under the rear frame.  
F. Small Washer  
G. Retaining Ring  
H. Axle Cap  
NOTE: Your axle assembly may differ slightly from the  
assembly pictured: the quantity of washers is adjusted  
on a tractor by tractor basis during assembly to allow a  
small amount of axle end-play.  
I. Large Washer  
31  
Regular Maintenance  
WARNING  
For your personal safety, do not handle the sharp  
mower blades with bare hands. Careless or  
improper handling of blades may result in serious  
injury.  
WARNING  
For your personal safety, blade mounting  
capscrews must each be installed with a  
hex/spline washer and spring washer, then  
securely tightened. Torque blade mounting  
capscrew to 45-55 ft-lbs (61-75 Nm).  
LOOSEN  
Figure 27. Blade Removal  
Workbench  
Servicing the Mower Blades  
SERVICE INTERVAL: EVERY 100 HOURS OR AS  
REQUIRED  
NOTE: Mower blades must be timed perpendicular to  
each other.  
1. Remove mower deck (see “Mower Deck Removal”).  
2. See Figure 27. To remove blade for sharpening, use  
a block of wood to prevent blade rotation while loos-  
ening the capscrew.  
Nail  
3. 44” & 50” Mowers: Remove the capscrew (D, ure  
Figu28. Balancing the Blade  
29), spring washer (C), hex washer (B), and lade.  
54” Mowers: Remove the capscrew (D, Figure 30),  
spring washer (C), spline washer (B), and blade.  
B
C
D
4. Use a file to sharpen blade to a fine edge. If blade is  
damaged, it must be replaced.  
5. Balance the blade as shown in Figure 28. Center t
blade’s hole on a nail lubricated with a drop oil. A  
balanced blade will remain level.  
6. Reinstall the blade (Figures 29-30) wih the tabs  
pointing up toward the mower deck as shown.  
Reinstall the alignment pin (E).  
A
7. 44” & 50” Mowers: Reinstall the hex washer (B,  
Figure 29), spring washer (C) and capscrew (D). Use  
a wooden block (A) to prevent blade rotation while  
tightening the capscrew (D) to 61-75 Nm (45-55 ft-  
lbs).  
Figure 29. Blade Installation - 44” & 50” Mowers  
A. 4x4 Wood Block  
B. Hex Washer  
C. Spring Washer  
D. Blade Bolt  
54” Mowers: Reinstall the spline washer (B, Figure  
30), spring washer (C) and capscrew (D). Use a  
wooden block (A) to prevent blade rotation while  
tightening the capscrew (D) to 61-75 Nm (45-55 ft-  
lbs).  
32  
Regular Maintenance  
Transmission Identification  
Several service procedures within this book are identified  
by, and vary by, transmission type. To determine what  
transmission is in your tractor, check the identification  
tag attached to the axle of the transmission (Figure 30),  
or check your tractor’s parts book.  
TUFF TORQ K61  
10010101 10010101010  
A
Figure 30. Transmission ID Tag Location  
A. ID Tag  
Transmission Maintenance  
Do not allow dirt, water, or other debris to  
enter the expansion chamber or  
transmission. Even a small amount of dirt  
can damage the transmission.  
A
K66 Maintenance  
The K66 is a sealed unit and does not require regular  
maintenance. The transmission oil level can be checked  
at the access hole located behind the left rear eel (see  
Figure 31). Shine a light at the back of the exion  
chamber to see the oil level. There should be approxi-  
mately 7/16” (1 cm) of oil in the chamber. If there is no  
oil in the chamber, see your dealer.  
K66  
TRANSMISSION INFORMATION  
Hydraulic Fluid Capacity: Apx. 2.6 qt (2.5 L).  
A
Hydraulic Fluid: SAE 10W-30 with a minimum  
API rating of SG/CD.  
K664 Maintenance  
The K664 is a sealed unit and does not require regular  
maintenance. The transmission oil level can be checked  
at the access hole located behind the left rear wheel (see  
Figure 31). Shine a light at the back of the expansion  
chamber to see the oil level. There should be approxi-  
mately 7/16” (1 cm) of oil in the chamber. If there is no  
oil in the chamber, see your dealer.  
K664  
TRANSMISSION INFORMATION  
Hydraulic Fluid Capacity: Apx. 5.4 qt (5.11 L).  
Hydraulic Fluid: SAE 10W-50  
Figure 31. Transmission Oil Reservoir  
A. Reservoir Access Hole  
33  
Regular Maintenance  
A
Figure 32. Seat Deck Access Plug  
A. Expansion Chamber Access Plug  
A
Figure 33. Differential Fill Plug Access  
A. Differential Fill Plug  
K71 Maintenance  
The following maintenance procedures must be per-  
formed on the K71 transmission after the first 50 hours of  
operation and then after every 250 hours.  
TRANSMISSION INFORMATION  
Transmission Oil Capacity: Apx. 4-1/2 qt (4.25 L)  
Transmission Oil Type: SAE 10W-30 with a minimum  
API rating of SG/CD.  
Internal Oil Filter Part Number: 1719832  
Hydraulic System Oil Filter Part Number: 1719168  
CHECK TRANSMISSION OIL LEVEL  
Service Interval: Every 5 Hours  
NOTE: Lift cylinder should be extended.  
1. Slide the seat assembly back to access the plastic  
plug in the top of the seat deck (see Figure 32).  
Remove the plug.  
B
A
2. Clean the area around the expansion chamber.  
Open the lid and check that there is oil presin the  
bottom of the expansion chamber. If there ino oil  
present, add 10W-30 SG engine oil he oil level  
is 7/16” (1 cm) above the bottom. DO NOT OVER-  
FILL. Empty space is required in the expansion  
chamber for heat expansion.  
Figure 34. Transmission Drain Plugs  
A. 14mm Drain Plugs  
B. Filter Access Cap  
A
CHANGE TRANSMISSION OIL, INTERNAL FILTER, &  
HYDRAULIC SYSTEM FILTER  
Service Interval: After 50 Hrs, Then Every 250 Hrs  
NOTE: The oil should also be changed whenever it has  
become discolored from overheating or contamination.  
NOTE: Support the frame with jackstands and remove  
the left rear wheel for easier access to the differential fill  
plug (Figure 33).  
1. Place a drain pan under the transmission and remove  
the two 14mm drain plugs (A, Figure 34).  
B
2. Remove the differential fill cap (B, Figure 35).  
3. Remove the filter access cap (B, Figure 34).  
4. Remove and replace the hydraulic system filter (A,  
Figure 35). Thread the new filter onto the filter base  
and tighten 1/2 to 3/4 turns past finger tight.  
Figure 35. Hydraulic System Oil Filter  
A. Hydraulic System Filter  
B. Differential Fill Cap  
34  
Regular Maintenance  
B
A
Figure 36. Internal Transmission Filter Service  
B
A
A. Filter Access Cap  
B. Internal Filter  
Figure 37. Transmission Drain Plugs  
A. 14 mm Drain Plugs  
B. Filter Access Cap  
5. Remove and replace the internal transmission filter  
(B, Figure 36).  
6. Reinstall the filter access cap (A, Figure 36) and the  
two 14 mm drain plugs (A, Figure 37).  
7. Using a long funnel, add 2 quarts of oil to the differ-  
ential fill (See Figure 33). The differential fill cap  
should have been removed earlier).  
A
8. Reinstall the differential fill cap (A, Figure 3
9. Remove the expansion chamber acess lug (A,  
Figure 38) and expansion chamber cover. Add 2  
quarts (1.9 L) of oil to the expansion chamber a few  
ounces at a time.  
Figure 38. Seat Deck Access Plug  
A. Expansion Chamber Access Plug  
10. Reinstall the expansion chamber cover and acess  
plug (Figure 38).  
11. Test run the tractor for 10 minutes. Drivorwad  
and backward; raise and lower the ttacment lift  
several times.  
12. Recheck the transmission oil leveThere should be  
7/16” (1 cm) of oil visible in expansion chamber. DO  
NOT OVERFILL. Empty space is required for heat  
expansion.  
35  
Troubleshooting,  
Adjustment, & Service  
Troubleshooting  
WARNING  
To avoid serious injury, perform maintenance on  
the tractor or mower only when the engine is  
stopped and the parking brake engaged.  
While normal care and regular maintenance will extend  
the life of your equipment, prolonged or constant use  
may eventually require that service be performed to  
allow it to continue operating properly.  
Always remove the ignition key, disconnect the  
spark plug wire and fasten it away from the plug  
before beginning the maintenance, to prevent  
accidental starting of the engine.  
The troubleshooting guide below lists the most common  
problems, their causes, and remedies.  
See the information on the following pages for instruc-  
tions on how to perform most of these minor adjustments  
and service repairs yourself. If you prefer, all of these  
procedures can be performed for you by your local  
authorized dealer.  
TROUBLESHOOTING THE TRACTOR  
PROBLEM  
CAUSE  
REMEDY  
Engine will not turnover or start.  
1. Brake pedal not depres
2. PTO (electric clutch) switch  
in ON position.  
Fully deprake pedal.  
Place in OFF position.  
3. Cruise control engaged.  
4. Out of fuel.  
Move lever to Neutral position.  
If engine is hot, allow it to cool, then refill  
the fuel tank.  
5. Engine flooded.  
6. Crcuit braker tripped.  
Disengage choke.  
Wait one minute for automatic reset.  
Replace if defective.  
7. Battery terminals req
cleaning.  
8. Battery discharged or dead.  
9. Wiring loose oken.  
See Battery Maintenance Section.  
Recharge or replace.  
Visually check wiring & replace broken or  
frayed wires. Tighten loose connections.  
See your dealer.  
See your dealer.  
Clean and gap or replace.  
10. Solenoistarer motor faulty.  
11. Sety ierlock switch faulty  
12k plug(s) faulty, fouled  
incorrectly gapped.  
See engine manual.  
13. Water in fuel.  
14. Gas is old or stale.  
Drain fuel & refill with fresh fuel. Replace fuel filter.  
Drain fuel & refill with fresh fuel. Replace fuel filter.  
Engine starts hard or runs poorly. 1. Fuel mixture too rich.  
2. Spark plug(s) faulty, fouled, or  
Clean air filter. Check choke adjustment  
Clean and gap or replace.  
See engine manual.  
incorrectly gapped.  
Engine knocks.  
1. Low oil level.  
2. Using wrong grade oil.  
Check/add oil as required.  
See engine manual.  
Excessive oil consumption.  
1. Engine running too hot.  
Clean engine fins, blower screen and  
air cleaner. Clean radiator screen.  
See engine manual.  
2. Using wrong weight oil.  
3. Too much oil in crankcase.  
Drain excess oil.  
Engine exhaust is black.  
1. Dirty air filter.  
2. Choke closed.  
Replace air filter. See engine manual.  
Open choke.  
Engine runs, but tractor will  
not drive.  
1. Ground speed control pedals  
not depressed.  
2. Transmission release lever  
in “push” position.  
Depress pedals.  
Move into drive position.  
3. Drive belt is broken.  
4. Drive belt slips.  
5. Parking brake is engaged.  
See Drive Belt Replacement.  
See cause and remedy below.  
Disengage parking brake.  
36  
Troubleshooting, Adjustment, & Service  
Tractor Troubleshooting Cont.  
Tractor drive belt slips.  
1. Clutch/brake is out of adjustment. See Adjustments Section.  
2. Pulleys or belt greasy or oily.  
3. Belt stretched or worn.  
4. Idler pulley pivot bracket  
“frozen” in declutched position.  
Clean as required.  
Replace with new belt.  
Remove idler pulley bracket, clean and lubricate.  
Brake will not hold.  
1. Brake is incorrectly adjusted.  
2. Internal brake worn.  
See Brake Adjustment.  
See your dealer.  
Tractor steers hard or  
handles poorly.  
1. Steering linkage is loose.  
Check and tighten any loose connections.  
See Steering Gear Adjustment.  
Check and correct.  
Grease spindles. See Lubricating the  
Tractor.  
2. Improper tire inflation.  
3. Front wheel spindle  
bearings dry.  
TROUBLESHOOTING THE MOWER  
PROBLEM  
CAUSE  
REMEDY  
Mower will not raise.  
1. Lift linkage not properly attached  
or damaged.  
Attach or repair.  
2. Dirt in hydraulic lines.  
3. Brake pedal depressed.  
4. Tractor harness not  
connected to deck harness.  
5. Height of cut switcken.  
Change hydraulic system filter.  
Release brake pedal to power transmission.  
Reconnect harness.  
Replwitch.  
Mower cut is uneven.  
1. Mower not leved erly.  
2. Tractor tires not inflated  
equally or properly.  
See Mer Adjustment.  
See Maintenance Section.  
Mower cut is rough looking.  
1. Engine speed too slow.  
2. Groueed too fast.  
3. Blades e dull.  
Set to full throttle.  
Slow down.  
Sharpen or replace blades.  
See Mower Blade Service.  
Clean or replace belt as necessary.  
4. Mower drive belt slipp
because it is oily orn.  
5. Check PTO (EleClutch)  
Adjustment.  
See Adjustments Section.  
6. Blades nroperly fastened  
to arbor
See Servicing the Mower Blades.  
Engine stalls easily with  
mower engaged.  
1. Enspeed too slow.  
2Grnd speed too fast.  
Carburetor improperly adjusted.  
. Cutting height set too low.  
Set to full throttle.  
Slow down.  
See Engine Manual.  
Cut tall grass at maximum cutting  
height during first pass.  
5. Discharge chute jamming  
with cut grass.  
6. Engine not up to operating  
temperature.  
Cut grass with discharge pointing toward  
previously cut area.  
Run engine for several minutes to warm-up.  
7. Starting mower in tall grass.  
1. Blade mounting screws  
are loose.  
Start the mower in a cleared area.  
Tighten to 45-55 ft-lbs (61-75 Nm).  
Excessive mower vibration.  
2. Mower blades, arbors,  
or pulleys are bent.  
3. Mower blades are out  
of balance.  
Check and replace as necessary.  
Remove, sharpen, and balance blades.  
See Servicing the Mower Blades.  
Reinstall Correctly.  
4. Belt installed incorrectly.  
Excessive belt wear or breakage.  
1. Bent or rough pulleys.  
2. Using incorrect belt.  
Repair or replace.  
Replace with correct belt.  
Mower drive belt slips  
or fails to drive.  
1. Idler pulley spring broken or not  
properly attached.  
2. Belt stops out of adjustment.  
3. Mower drive belt broken.  
4. PTO clutch out of adjustment.  
Repair or replace as needed.  
Check belt stops.  
Replace drive belt.  
Adjust PTO clutch.  
37  
Troubleshooting, Adjustment, & Service  
Battery Charging  
C
WARNING  
Keep open flames and sparks away from the  
battery; the gasses coming from it are highly  
explosive. Ventilate the battery well during  
charging.  
A
A dead battery or one too weak to start the engine may  
be the result of a defect in the charging system or other  
electrical component. If there is any doubt about the  
cause of the problem, see your dealer. If you need to  
replace the battery, follow the steps under Cleaning the  
Battery & Cables in the Regular Maintenance Section.  
To charge the battery, follow the instructions provided by  
the battery charger manufacturer as well as all warnings  
included in the safety rules sections of this book. Charge  
the battery until fully charged (until the specific gravity of  
the electrolyte is 1.250 or higher and the electrolyte tem-  
perature is at least 60° F). Do not charge at a rate high-  
er than 10 amps.  
B
Figure 39. Seat Adjustment  
at Adjustment r  
B. Carriage Bolt, Spacer, Washer, and Nut  
C. Seat Spring  
Seat Adjustment  
Pitch Adjustment  
The pitch of the seat can be adjusted to one of three  
positions. To adjust, remove the carriage bolts, srs,  
washers, and nuts (B, Figure 39) from the hinge an
reinstall them in the desired holes.  
Seat Slide Adjustment  
The seat can also be adjusted forward and back. Move  
the lever (A, Figure 39), position the seat as desired, and  
release the lever to lock the seat into position.  
Seat Spring Adjustment  
The seat springs (C, Figure 39) can be adjsteto pro-  
vide a softer or firmer ride. Tilt the seat ard and slide  
the spring assembly (C) forward for a sofr ride, and  
back for a firmer ride.  
Manual Lift Assist Adjustment  
Models with large, left-side lift lever.  
The manual lift assist spring tension can be adjusted to  
compensate for the additional load of various attach-  
ments.  
1. Locate the adjustment bolt (A, Figure 40) at the lower  
left corner of the engine compartment bulkhead.  
2. Turn the bolt (A) clockwise to increase assist. Turn  
the bolt (A) counterclockwise to reduce lift assist.  
A
Figure 40. Manual Lift Assist Adjustment  
A. Adjustment Bolt  
38  
Troubleshooting, Adjustment, & Service  
Steering Wheel Adjustment  
NOTE: The steering wheel on Snapper models is not  
adjustable.  
C
B
1. Use a suitable punch to remove the roll pin at the  
base of the steering wheel (B, Figure 41).  
2. Pull down on the rubber boot to expose the two holes  
in the steering shaft (A).  
A
Thicker Spoke  
Faces Seat  
3. Align the hole in the steering wheel with the appropri-  
ate steering shaft hole and install the roll pin.  
NOTE: Steering wheel is factory installed with the roll pin  
in the bottom hole.  
Steering Gear Adjustment  
If there is excessive slack in the steering system, the  
steering gear backlash can be removed.  
Figure 41. Steering Wheel Components  
A. Steering Shaft  
B. Roll Pin  
C. Steering Wheel  
1. See Figure 42. Locate the steering gear assembly on  
the underside of the tractor. Loosen the two nuts and  
adjust the bracket so the gear teeth are closely  
meshed.  
A
2. Tighten nuts (A, Figure 42) to 36-44 ft-lbs (49-59 Nm)  
after adjustment.  
Brake Adjustment  
1. Disengage the PTO, stop the engine, bloc
wheels, remove the ignition key, and engaghe  
parking brake.  
2. Remove the mower deck (see Mower Deck  
Removal).  
3. Locate the brake spring (A, Figure 43) and adjust-  
ment nut (B).  
Figure 42. Steering Gear Adjustment  
A. Nuts  
4. With the parking brake engaged, measurthe om-  
pressed spring length. The spring shoube 2-1/2”  
(6,4 cm) when compressed.  
If the spring is not within this rang, turn the adjust-  
ment nut (B, Figure 43) to compress or release the  
spring.  
If this adjustment does not correct a braking problem,  
see your dealer.  
B
A
Figure 43. Brake Spring Adjustment  
A. Brake Spring  
B. Adjustment Nut  
39  
Troubleshooting, Adjustment, & Service  
PTO Clutch Adjustment  
A
B
WARNING  
To avoid serious injury, perform adjustments only  
with engine stopped, key removed and tractor on  
level ground.  
Check the PTO clutch adjustment after every 250 hours  
of operation. Also perform the following procedure if the  
clutch is slipping or will not engage, or if a new clutch  
has been installed.  
B
1. Remove key from ignition switch and disconnect  
spark plug wires to prevent the possibility of acciden-  
tal starting while the PTO is being adjusted.  
B
Figure 44. PTO Clutch Adjustment  
A. Adjustment Window (Qty. 3, one shown)  
B. Adjustment Nut  
2. See Figure 44. Note the position of the 3 adjustment  
windows (A) in the side of the brake plate and the  
nylock adjustment nuts (B).  
3. Insert a .012”-.015” (2,5-4 mm) feeler gauge (C)  
through each window, positioning the gauge between  
the rotor face and the armature face as shown in  
Figure 45.  
B
A
4. Alternately tighten the adjustment nuts (B, Figure 44)  
until the rotor face and armature face just contacts  
the gauge.  
5. Check the windows for an equal amount of tensn  
when the gauge is inserted and removed, and e  
any necessary adjustments by tightening or loosen-  
ing the adjustment nuts.  
NOTE: The actual air gap between the rotor and arma-  
ture may vary even after performing the adjustment pro-  
cedure. This is due to dimensional variations on compo-  
nent parts, and is an acceptable condition.  
C
Fig5. Adjust PTO Clutch  
Window  
Adjustment Nut  
C. Feeler Gauge  
6. Check the mower blade stopping time. The mowe
blades and mower drive belt should come tcom-  
plete stop within five seconds after thectric PTO  
switch is turned off.  
7. Perform the BLADE BRAKE CHECK found in the  
MAINTENANCE Section. Mower blades and mower  
drive belt should come to a complete stop within five  
seconds after electric PTO switch is turned off.  
A
B
Mower Adjustments  
WARNING  
Before checking mower, shut off PTO and engine,  
remove the key, and allow all moving parts to  
stop.  
C
Figure 46. Pivoting Gauge Wheel Adjustment  
A. Hair Pin (Upper Position)  
B. Hair Pin (Lower Position)  
CAUTION  
DO NOT remove the mower deck baffles. The  
baffles help prevent grass clippings from becoming  
airborne and plugging up the engine cooling fins.  
C. Gauge Wheel Bracket  
40  
Troubleshooting, Adjustment, & Service  
Gauge Wheels (Select Models)  
The mower gauge wheels can be placed in several posi-  
tions depending on the height of cut. When using higher  
cutting heights, set the wheels in the lower position.  
When using lower cutting heights, set the wheels in the  
upper position. To adjust:  
A
B
PIVOTING GAUGE WHEELS  
1. Remove the hair pin clip (A, B, Figure 46).  
C
2. For upper position, install the pin (A) through the  
spindle above the bracket (C). For the lower position,  
push down on the top of the spindle, and install the  
hair pin clip (B) below the top of the bracket (C).  
D
SLIDING BRACKET GAUGE WHEELS  
Figure 47. Sliding Bracket Gauge Wheel Adjustment  
1. Remove the nylock wing nut (A, Figure 47) from cap-  
screw (C). Slide out capscrew (C) from gauge wheel  
bracket (B). Change position of gauge wheel assem-  
bly to desired height.  
A. Nylock Wing Nut  
C. Capscrew  
D. Gauge Wheel Assembly  
B. Gauge Wheel Bracket  
2. Insert capscrew (C) through gauge wheel bracket (B)  
and gauge wheel assembly (D). Tighten nylock wing  
nut (A). Repeat Steps 1 & 2 for all gauge wheels.  
FIXED BRACKET GAUGE WHEELS  
1. Remove the locknut (B, Figure 48), gauge wheel (C),  
washers (D), and shoulder bolt (E). Change position  
of gauge wheel to desired height.  
A
B
2. Insert shoulder bolt (E) through washers (uge  
wheel (C), and gauge wheel bracket (A). Secure with  
locknut (B). Repeat Steps 1 & 2 for all gauge wheels.  
D
E
C
Figure 48. Fixed Bracket Gauge Wheel Adjustment  
Transport Height & Ground Following  
Adjustment (Select Models)  
A. Gauge Wheel Bracket  
B. Locknut  
D. Washers  
E. Shoulder Bolt  
C. Gauge Wheel  
The transport height and ground follg ability can be  
adjusted. Raising the trunnion (C, Fure 49) on the  
J-hook (A) will adjust the deck into the greatest ground  
following ability and the lowest transport position, when  
the deck is lowered. Lowering the trunnion on the  
J-hook will give the highest transport position and  
decrease the deck’s ground following ability, when the  
deck is lowered.  
C
D
A
B
1. Loosen jam nut (B, Figure 49).  
2. Remove the hair pin (F) and washer (E) from trunnion  
(C).  
F
E
3. Remove the trunnion (C), J-hook (A) and jam nut (B)  
from tractor lift arm (D).  
4. Turn trunnion (C) up or down to adjust height.  
5. Place trunnion (C), J-hook (A) and jam nut (B) in trac-  
tor lift arm (D). Install washer (E) and hair pin (F).  
Tighten jam nut (B).  
Figure 49. Cutting Height Adjustment  
A. J-Hook  
D. Tractor Lift Arm  
E. Washer  
F. Hair Pin  
B. Jam Nut  
C. Trunnion  
41  
Troubleshooting, Adjustment, & Service  
Leveling The Mower  
If the cut is uneven, the mower may need leveling.  
Unequal or improper tire pressure may also cause an  
uneven cut. Make sure tire pressure is correct as speci-  
fied in Checking Tire Pressure.  
A
SIDE-TO-SIDE LEVELING  
B
1. With the mower installed, place the tractor on a  
smooth, level surface such as a concrete floor. Turn  
the front wheels straight forward.  
2. Check for bent blades and replace if necessary.  
3. Place the mower in mid-cut position. Arrange the  
outside mower blades so that they are pointing from  
side-to-side.  
Figure 50. Leveling The Mower Side-to-Side  
Eccentric Nut Models  
A. Outside Nut  
4. Measure the distance between the outside tips of  
each blade and the ground. If there is more than 1/8”  
(3 mm) difference between the measurements on  
each side, proceed to Step 5. If the difference is 1/8”  
(3 mm) or less, proceed to Step 6.  
B. Eccentric Nut  
ECCENTRIC NUT MODELS  
5. See Figure 50. Loosen the outside nut (A). Turn the  
eccentric nut (B) to raise or lower left-hand side of  
mower. When mower is level, hold the eccentric nut  
while tightening the outside nut.  
A
B
J-HOOK MODELS  
5. See Figure 51. Hold J-Hook (A) turn locknut (
Turn the locknut (B) to raise or lower left-hand side of  
mower.  
NOTE: 44”, 50” & 54” Mowers. When using a turbo col-  
lection system, raise the discharge side of the mower  
approximately 1/4” (6 mm) to compensate for turbo  
assembly weight. Check the level of the cut grass a
adjust the 1/4” (6 mm) measurement as necessary fo
smooth, even cut.  
ure 51. Leveling The Mower Side-to-Side, J-Hook  
dels  
A. J-Hook  
B. Locknut  
FRONT-TO-BACK LEVELING  
A
B
NOTE: 54” mowers have two adjustment ods that  
should be adjusted simultaneously.  
6. Arrange the blades so they face front-to-back.  
7. Measure the distance from the ground to the front tip  
of the center blade, and from the ground to rear tips  
of left-hand and right-hand blades.  
Front tip of the center blade should be 1/4" (6 mm)  
higher than rear tips of left-hand and right-hand  
blades. If not, proceed with Steps 8 -9.  
Figure 52. Front to Back Leveling  
A. Rear Nut B. Front Nut  
8. To raise front of mower deck, loosen front nut (B) and  
turn rear nut (A, Figure 52) against bracket. To lower  
front of mower deck, loosen rear nut (A) and the  
bracket will move backwards to lengthen rod.  
9. Re-check the blade measurement then tighten the  
front nut (B) against the bracket to secure.  
42  
Troubleshooting, Adjustment, & Service  
Mower Belt Replacement  
1/8” Gap  
C
To avoid damaging belts, DO NOT PRY  
BELTS OVER PULLEYS.  
A
44” & 50” PTO Belt Replacement  
1. Park the tractor on a smooth, level surface such as a  
concrete floor. Disengage the PTO, turn off the  
engine and lock the parking brake. Remove the key.  
Remove the mower or place in the lowest cutting  
position.  
B
D
FRONT  
2. Move the idler arm (A, Figure 53) to relieve belt ten-  
sion. Drop the belt from the PTO (electric clutch) pul-  
ley.  
Figure 53. Mower Belt Routing  
A. Idler Pulley Arm  
C. Belt Guide  
D. Arbor Drive Pulley  
IMPORTANT: Note the position of all belt guides relative  
to the belt and pulleys before loosening.  
B. PTO Clutch Pulley  
3. Loosen the nut and lockwasher securing the idler pul-  
ley belt guide (C, Figure 53).  
4. See Figure 54. Remove three capscrews securing  
left-hand arbor cover (D).  
D
5. Remove the old belt and replace with a new one.  
Make sure the belt is seated in the pulley grooves.  
6. See Figure 53. Position the idler pulley belt stop (C)  
in its original position so that there is a 1/8m)  
gap between the pulley and belt stop.  
B
7. See Figure 54. Reinstall the left-hand arbor cover  
(D). Reinstall the mower deck if removed.  
C
8. Run the mower under a no-load condition for about 5  
minutes.  
A
Figure 54. Mower Deck  
A. Capscrew  
B. Right-hand Arbor Cover  
C. Spring  
D. Left-hand Arbor Cover  
43  
Troubleshooting, Adjustment, & Service  
A
FRONT  
D
A
B
C
A
A
B
Figure 56. Mower Deck Drive Belt Routing  
A. Arbor Drive Pulley (V-sided)  
B. Idler Pulley (Flat-sided)  
Figure 55. Mower Deck  
A. Capscrew  
B. Right-hand Arbor Cover  
C. Spring  
D. Left-hand Arbor Cover  
Arbor Drive Belt Replacement  
NOTE: Be sure to use only genuine Simplicity replace-  
ment parts.  
1. Park the tractor on a smooth, level surface such s a  
concrete floor. Disengage the PTO, tun off te  
engine and lock the parking brake. Remove the key.  
2. Remove the mower from the tractor. See Mower  
Removal in the Operation section.  
3. Remove the capscrews securing the right-hand
cover (B, Figure 55). Remove three capscrews se-  
ing left-hand arbor cover (D).  
4. Using a pair of locking pliers or a spuller,  
remove the idler pulley spring (C, Fige 55) from slot  
in deck.  
5. Loosen capscrew (A, Figure 55) securing the idler  
pulley to the bracket. The belt can now be slipped  
between the pulley and idler bracket hub.  
6. Install a new belt as shown in Figure 56. Make sure  
that V-side of belt runs in arbor pulley (A) grooves  
and flat side of belt runs against idler pulley (B).  
7. Tighten the capscrew (A, Figure 55).  
8. Reinstall spring (C, Figures 55) into its slot in mower  
deck.  
9. Reinstall the left and right arbor covers (B and D,  
Figures 55).  
10. Install the mower onto the tractor.  
44  
Specifications  
NOTE: Specifications are correct at time of printing and are subject to change without notice.  
* The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive  
Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been  
obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM;  
horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among  
other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on  
which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas  
engine will not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net  
power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust,  
charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature,  
humidity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton  
may substitute an engine of higher rated power for this Series engine.  
K66  
ENGINE  
Type  
Hydrostatic Tuff Torq K66  
10w 30 Premium Engine Oil  
2.6 qt (2,5 L)  
Forward: 0-5.8 MPH (9.3 km/h)  
Reverse: 0-3.5 MPH (5.6 km/h)  
310 ft-lbs (419 Nm)  
23 HP* Briggs & Stratton  
Hydraulic Fluid  
Capacity  
Speeds  
@ 3400 rpm  
Continuous Torque  
Output  
Drawbar Rating  
Maximum Weight  
Axle  
Make  
Model  
Horsepower  
Displacement  
Electrical System  
Briggs & Stratton  
Twin Vanguard (386777)  
23  
38 cu in. (622 cc)  
Alternator: 12 volt, 16 amp  
Battery: 340 CCA  
48 oz (1.4 L)  
440 lbs (200 Kg)  
7 lbs (316 Kg)  
Oil Capacity  
25 HP* Kohler  
Make  
Kohler  
Command (CV730S)  
25  
44.0 cu in. (725 cc)  
Alternator: 12 volt, 15 amp  
Battery: 500 CCA  
2 qt (1.9 L)  
K664  
Model  
Type  
Hydrostatic Tuff Torq K664  
10w 50 Synthetic Engine Oil  
5.4 qt (5,11 L)  
Forward: 0-5.8 MPH (9.3 km/h)  
Reverse: 0-3.5 MPH (5.6 km/h)  
310 ft-lbs (419 Nm)  
Horsepower  
Displacement  
Electrical System  
Hydraulic Fluid  
Capacity  
Speeds  
400 rpm  
nuous Torque  
Out  
Oil Capacity  
Drawbar Rating  
Maximum Weight  
on Axle  
440 lbs (200 Kg)  
697 lbs (316 Kg)  
27 HP* Kohler  
Make  
Kohler  
Command (CV740S)  
27  
44.0 cu in. (725 cc)  
Alternator: 12 volt, 15 amp  
Battery: 500 CCA  
2 qt (1.9 L)  
Model  
Horsepower  
Displacement  
Electrical System  
DIMENSIONS  
Oil Capacity  
Prestige / 1800 / 2800 / 500 Series  
Overall Length  
Overall Width  
Height  
75” (190,5 cm)  
41” (104 cm)  
At Top of Seat: 50” (127 cm)  
CHASSIS  
Prestige / 1800 / 2800 / GT &  
Weight  
Tractor  
Conquest / 1700 / 2700 / YT Series  
666 lbs (302 kg)  
Fuel Tank Cap  
Rear Wheels  
Capacity: 4.0 Gallons (15,1 L)  
Tire Size: 24 x 12 -12  
Inflation Pressure: 6-8 psi (,41-,55 bar)  
Tire Size: 23 x 10.50 -12  
Inflation Pressure: 6-8 psi (,41-,55 bar)  
Tire Size: 16 x 6.50-8  
Inflation Pressure: 15 psi (1.0 bar)  
44 & 50” Mower Deck 125 lbs (57 kg)  
54” Mower Deck 192 lbs (87 kg)  
Rear Wheels  
Front Wheels  
Conquest / 1700 / 2700 / 400 Series  
Overall Length  
Overall Width  
Height  
75” (190,5 cm)  
39” (99 cm)  
At Top of Seat: 50” (127 cm)  
TRANSMISSION  
Weight  
Tractor  
44” Mower Deck  
50” Mower Deck  
586 lbs (266 kg)  
112 lbs (51 kg)  
125 lbs (57 kg)  
K71  
Type  
Hydrostatic Tuff Torq K71  
10w 30 Premium Engine Oil  
4.8 qt (4,6 L)  
Hydraulic Fluid  
Capacity  
Speeds  
Forward: 0-7.2 MPH (0-11.6 km/h)  
Reverse: 0-4.5 MPH (0-7.2 km/h)  
410 ft-lbs (554 Nm)  
@ 3400 rpm  
Continuous Torque  
Output  
Drawbar Rating  
Maximum Weight  
on Axle  
440 lbs (200 Kg)  
728 lbs (330 Kg)  
45  
Parts &  
Accessories  
Replacement Parts  
Technical Manuals  
Replacement parts are available from your authorized  
dealer. Always use genuine Simplicity Service Parts.  
Additional copies of this manual are available, as well as  
fully illustrated parts lists. These manuals show all of the  
product’s components in exploded views (3D illustrations  
which show the relationship of parts and how they go  
together) as well as part numbers and quantities used.  
Important assembly notes and and torque values are  
also included.  
Maintenance Items  
Many convenient and helpful service and maintenance  
items are available from you authorized dealer. Some of  
these items include:  
Technical manuals can be downloaded from  
Engine Oil  
Tire Sealant  
Touch-Up Paint  
Grease Gun Kit  
8 oz. Grease Tube  
Degrimer/Degreaser  
Gas Stabilizer  
Optional Accessories  
Snowthrower Cab  
Snowthrower Attachments  
42" Dozer/Snow Blade  
Rear Wheel Weights  
Tire Chains  
Gas Cans  
Rear Weight Carrier  
Front Weight Carrier  
Triple Bag Collector  
Turbo Collector  
Tiller  
Twin Bag Grass Catcher  
Dump Cart  
Hour Meter Kit  
46  
Briggs & Stratton Power Products Group, L.L.C.  
Copyright © 2008 Briggs & Stratton Corporation  
Milwaukee, WI USA. All Rights Reserved  

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