Snapper Lawn Mower EZF6100M EZF2100DKU EZF2300GKU EZF5200M User Manual

Safety Instructions & Operator’s Manual for  
OUT FRONT Z-RIDER  
HYDRO DRIVE  
SERIES 0  
POWER UNIT MODELS  
EZF2100DKU  
EZF2300GKU  
MOWER UNIT MODELS  
EZF5200M  
EZF6100M  
MODEL NUMBER EXPLANATION  
E
Z
F
21  
00  
D KU  
EXPORT MODEL  
DRIVE SYSTEM TYPE  
MOWER ORIENTATION  
ENGINE HP  
ENGINE MODEL  
ENGINE TYPE  
SERIES DESIGNATION  
POWER UNIT  
E – Export Model  
Z – Zero Turning – Hydro Drive 23 - Engine Horse Power  
F – Out Front Mower  
21 – Engine Horse Power  
00 – Series Designation  
D – Diesel Fuel Engine  
G – Gasoline Fuel Engine  
KU – Kubota Engine  
MOWER UNIT  
Z – Zero Turning – Hydro Drive  
F – Out Front Mower  
52 – Mower Cutting Width  
61 – Mower Cutting Width  
00 – Series Designation  
M – Mower Deck  
Thank you for buying a SNAPPER Product! Before operating your machine, read this manual carefully and pay particular  
attention to the “IMPORTANT SAFETY INSTRUCTIONS” on Pages 2 & 3. Remember that all power equipment can be  
dangerous if used improperly. Also keep in mind that SAFETY requires careful use in accordance with the operating  
instructions and common sense!  
COPYRIGHT © 2001  
SNAPPER INC.  
ALL RIGHTS RESERVED  
INSTRUCTION No. 7-4370 (I.R. 4/6/01)  
IMPORTANT SAFETY INSTRUCTIONS  
PREPARATION  
(Continued From Previous Page)  
OPERATION  
(Continued From Previous Column)  
5. Practice operation of machine with BLADES OFF  
to learn controls and develop skills.  
6. Check the area to be mowed and remove all  
objects such as toys, wire, rocks, limbs and other  
objects that could cause injury if thrown by blades  
or interfere with mowing.  
12. Mow only in daylight or with good artificial light.  
13. Move motion control levers SLOWLY to maintain  
control during speed and directional changes.  
14. Exercise CAUTION when pulling loads. DO NOT  
pull loads greater than 300 pounds. Avoid jack  
knifing. DO NOT turn sharply.  
7. Keep people and pets out of mowing area.  
Immediately, STOP blades, STOP engine, and  
STOP machine if anyone enters the area.  
8. Check shields, deflectors, switches, blade controls  
and other safety devices frequently for proper  
operation and location.  
9. Make sure all safety decals are clearly legible.  
Replace if damaged.  
10. Protect yourself when mowing and wear safety  
glasses, long pants and substantial footwear.  
11. Know how to STOP blades and engine quickly in  
preparation for emergencies.  
12. Use extra care when loading or unloading the  
machine into a trailer or truck.  
13. Check grass catcher components frequently for  
signs of wear or deterioration and replace as  
needed to prevent injury from thrown objects  
going through weak or worn spots.  
15. DO NOT operate engine in enclosed areas. Engine  
exhaust gases contain carbon monoxide, a deadly  
poison.  
MAINTENANCE  
1. DO NOT store machine or fuel container inside  
where fumes may reach an open flame, spark or  
pilot light such as in a water heater, furnace,  
clothes dryer or other gas appliance. Allow  
engine to cool before storing machine in an  
enclosure. Store fuel container out of the reach  
of children in a well ventilated, unoccupied  
building.  
2. Keep engine free of grass, leaves or excess  
grease to reduce fire hazard and engine  
overheating.  
3. When draining fuel tank, drain fuel into an  
approved container outdoors and away from  
open flame.  
4. Check brakes frequently; adjust, repair or  
replace as needed.  
OPERATION  
5. Keep all bolts, nuts and screws properly tight.  
Check that all cotter pins are in proper position.  
6. Always provide adequate ventilation when  
running engine. Engine exhaust gases contain  
carbon monoxide, an odorless and deadly  
poison.  
7. Disconnect negative (black) cable from battery  
before performing maintenance or service.  
Cranking engine could cause injury.  
8. DO NOT work under machine without safety  
blocks.  
9. Service engine and make adjustments only  
when engine is stopped. Remove spark plug  
wire(s) from spark plug(s) and secure wire(s)  
away from spark plug(s).  
10. DO NOT change engine governor speed  
settings or overspeed engine.  
11. Lubricate machine at intervals specified in  
manual to prevent controls from binding.  
12. Mower blades are sharp and can cut. Wrap the  
blades or wear heavy leather gloves and use  
CAUTION when handling them.  
13. DO NOT test for spark by grounding spark plug  
next to spark plug hole; spark plug could ignite  
gas exiting engine.  
14. Have machine serviced by an authorized  
SNAPPER dealer at least once a year and have  
the dealer install any new safety devices.  
15. Use only genuine SNAPPER replacement parts  
to assure that original standards are  
maintained.  
1. Mount and dismount machine from left side.  
2. Start engine from operator's seat, if possible. Make  
sure blades are OFF and parking brake is set.  
3. DO NOT leave machine with engine running. Stop  
engine. Stop blades. Set brake. Remove key.  
4. DO NOT operate machine unless properly seated  
with feet on feet rests or pedal(s).  
5. STOP BLADES and ENGINE and make sure blades  
have stopped before removing grass catcher or  
unclogging mower to prevent loss of fingers or  
hand.  
6. Blades must be OFF except when cutting grass.  
Set blades in highest position when mowing over  
rough ground.  
7. Keep hands and feet away from rotating blades  
underneath deck. DO NOT place foot on ground  
while BLADES are ON or machine is in motion.  
8. DO NOT operate machine without entire grass  
catcher or guards in place. DO NOT point  
discharge at people, passing cars, windows or  
doors.  
9. Slow down before turning.  
10. Watch out for traffic when near or crossing  
roadways.  
11. STOP engine immediately after striking an  
obstruction. Inspect machine and repair damage  
before resuming operation.  
3
TABLE OF CONTENTS  
IMPORTANT SAFETY INSTRUCTIONS................................................2-3  
TABLE OF CONTENTS.............................................................................4  
SECTION 1 - FAMILIARIZATION..............................................................5  
SYMBOLS ...........................................................................................................6-8  
SECTION 2 - OPERATING INSTRUCTIONS.......................................9-13  
Pre-start Checklist .................................................................................................9  
Starting & Stopping Engine, Blades & Parking Brake .....................................10-12  
Starting & Stopping Mower Blades.......................................................................11  
Parking Brake.......................................................................................................12  
Cutting Height Adjusting.......................................................................................12  
Driving & Stopping Machine .................................................................................13  
SECTION 3 - MAINTENANCE INSTRUCTIONS ...............................14-18  
Change Engine Oil................................................................................................14  
Check Mower Blade .............................................................................................14  
Check Mower Drive Belt.......................................................................................15  
Check Belt Tension ..............................................................................................15  
Service – After every 25 Hours (Engine)..............................................................15  
Service – After every 25 Hours (Mower Components).........................................15  
Mower Blade Spindle Lubrication......................................................................15  
Mower Deck Linkage Lubrication......................................................................15  
Front Wheel Bearings Lubrication.....................................................................16  
Transaxle Lubrication........................................................................................16  
Power Transfer Shaft Lubrication......................................................................16  
Other Lubrication...............................................................................................16  
Before Operating Mower ......................................................................................16  
Annually - End of Season Service ...................................................................16-17  
Fuel Filter Replacement .......................................................................................17  
Deck Removal.................................................................................................17-18  
Power Transfer Shaft Removal ............................................................................18  
SECTION 4 - ADJUSTMENTS AND REPAIR ....................................19-25  
Neutral Position Adjustments ...............................................................................19  
Mower Deck Adjustment (Levelness)..............................................................19-20  
Parking Brake Adjustment....................................................................................20  
Engine Adjustments & Repair...............................................................................20  
Mower Blade Replacement .............................................................................20-21  
Blade Sharpening .................................................................................................21  
Mower Drive Belt, Engine Belt & Hydro Pump Belt Removal & Replacement .....22  
Battery Removal...................................................................................................23  
Battery Installation ................................................................................................23  
Battery Service & Charging .............................................................................23-24  
Battery Testing......................................................................................................24  
New Battery Preparation.......................................................................................24  
Mower Spindles (Field Serviceable Spindles) Bearing Replacement...................25  
TROUBLESHOOTING........................................................................26-27  
SERVICE SCHEDULE.............................................................................28  
Maintenance/Replacement Parts .........................................................................28  
WARRANTY ............................................................................................29  
IMPORTANT  
NOTICE: Operator Protective Structures are available as optional kits for the Mid-Mount and Out-Front Z-Rider machines. These  
structures, when installed and used properly can offer additional security to the operator against serious injury in the event of a tip over  
accident. Operator Protective Structures may be required by local ordinances. Discuss your mowing application and ordinances with  
your local Snapper Dealer.  
IMPORTANT: DIESEL AND GAS UNITS LOOK VERY SIMILIAR. DO NOT PUT GAS IN DIESEL MACHINE OR DIESEL IN GAS  
MACHINE. ENGINE DAMAGE MAY RESULT.  
4
Section 1 – FAMILIARIZATION  
CONTROL PANEL  
BLADE SWITCH  
AMP  
METER  
IGNITION  
SWITCH  
OPERATOR’S SEAT  
DECK  
LIFT  
SWITCH  
LIGHT  
SWITCH  
HOUR  
METER  
FUEL TANK  
MOTION  
CONTROL  
(JOYSTICK)  
PARKING BRAKE  
ENGINE SPEED  
CONTROL  
DECK COVER  
CONTROL PANEL  
(SEE INSET)  
CASTER  
WHEEL  
BRACKET  
DECK HEIGHT OF  
CUT DECAL  
DISCHARGE  
DEFLECTOR  
FIGURE 1.1  
1.1 INTRODUCTION  
1.2 NOMENCLATURE  
The nomenclature information above, Figure 1.1,  
shows the essential parts of the SNAPPER OUT  
FRONT Z-RIDER. It is recommended that all operator’s  
of this equipment become thoroughly familiar with the  
controls, components, and operation of this machine  
before operating. Specific details involving the engine  
are found in the separate engine owner’s manual.  
Study these manuals before operating and keep both  
handy for future reference. For the nearest SNAPPER  
dealer in your area, check the yellow pages under the  
heading LAWN MOWERS. For engine parts and  
service, look for the engine manufacturer’s dealers  
under the heading, ENGINES - gasoline.  
This manual has been prepared for the operator’s of the  
SNAPPER OUT FRONT Z-RIDER. Its purpose, aside  
from recommending standard operating procedures and  
routine service requirements, is to promote SAFETY  
through the use of accepted operating practices. Read,  
Understand and Follow the IMPORTANT SAFETY  
INSTRUCTIONS on Page 2 and 3 of this manual and All  
SAFETY messages on the OUT FRONT Z-RIDER and its  
attachments before operating. SNAPPER recommends  
returning the OUT FRONT Z-RIDER to an authorized  
SNAPPER dealer annually for inspection and addition of  
any new devices which might upgrade the safety of the  
mower.  
5
SYMBOLS  
Hearing protection  
required during  
machine operation.  
PARKING BRAKE CONTROL  
LEVER - Push control  
forward to disengage (un-  
lock/off).  
Pull control rearward to  
engage (lock/on).  
IMPORTANT: Parking Brake  
must be engaged (locked) to  
start engine.  
Sound Power Level  
produced by machine and  
cutter deck - Lwa 105.  
ENGINE STOP (OFF)  
ENGINE  
RUN (ON)  
MACHINE MOTION CONTROL - Single lever, multi-  
directional  
&
continuously variable, controls  
direction of motion & speed of motion. Forward  
displacement of control produces forward motion.  
Rearward displacement of control produces  
rearward motion. Increased control displacement  
produces increased speed of motion.  
MOWER BLADE CONTROL  
SWITCH - Pull switch up  
(ON) to engage blade.  
Push switch down (OFF) to  
disengage blade.  
ENGINE  
START  
IMPORTANT: Mower Blade  
Control Switch must be in  
(OFF) disengaged position  
to start engine.  
ENGINE  
GLOW PLUG  
PRE-HEAT  
6
SYMBOLS  
ENGINE SPEED  
CONTROL  
RABBIT - FAST  
TURTLE - SLOW  
CUTTING HEIGHT CONTROL  
SWITCH -  
Move switch in direction of plus  
symbol to increase cutting height/  
Move switch in direction of minus  
symbol to decrease cutting height.  
DIESEL FUEL ONLY  
Read and  
Keep a safe  
understand all  
manuals and  
instructions  
furnished with  
the machine.  
distance from the  
machine. Always  
clear the mowing  
area of all objects  
that could cause  
injury if thrown  
by blades.  
Keep children and others out of  
DO NOT operate machine on  
slopes greater than 10 degrees  
(17%). DO NOT mow across face  
of slope.  
mowing area and under the watchful  
care of a responsible adult. Never  
assume children will stay where you  
last saw them. Look down and behind  
machine before and while backing.  
DO NOT operate blades in reverse.  
7
SYMBOLS  
DO NOT perform any service, maintenance,  
adjustments or repairs with the engine  
running. STOP engine. STOP blades. Engage  
Parking Brake. REMOVE key. Read Manual.  
DO NOT touch or approach  
machine components until all  
motion has completely stopped.  
DO NOT open or remove safety shields while  
engine is running. DO NOT operate machine  
unless all guards and shields are in place and  
securely fastened.  
HOT SURFACE! Stay clear.  
DO NOT open or remove guards or shields  
while engine is running. STOP engine. Allow  
all motion to completely stop before  
approaching.  
DO NOT approach  
mower while engine is  
running. STOP engine.  
Allow all motion to  
completely stop before  
approaching.  
DO NOT open or remove guards or shields  
while engine is running. STOP engine.  
Allow all motion to completely stop before  
approaching.  
8
Section 2 - OPERATING INSTRUCTIONS  
2.1  
PRE-START CHECK LIST  
Make the following checks and perform the  
service required before each start-up.  
2.1.5. Clean exterior surfaces of cutting deck and  
engine of any accumulation of dirt, grass, oil, etc.  
Keep engine radiator air intake screen and  
cooling fins clear at all times. Check often in dry  
operating conditions.  
2.1.6. Add fresh fuel to tank of the Out Front Z-Rider  
outside where fumes can safely dissipate. Make  
sure fuel filler cap is tight. Refer to engine  
owner’s manual for fuel specifications.  
2.1.7. COLD ENGINE ONLY - Check engine coolant  
(antifreeze/water) and add coolant in the reserve  
tank as needed to bring level up to the FULL  
mark. Refer to engine owner’s manual for  
coolant ratio specifications. See Figure 2.3.  
2.1.1. Check tires and add or release air as needed to  
bring pressure in drive tires to: 12 psi (Turf Type  
Tires), 5 psi (All Terrain Type Tires) and 25 psi in  
rear caster tires. Pressure in front deck caster  
wheels should be 25 psi.  
2.1.2. Check guards, deflectors and covers to make  
sure all are in place and securely tightened.  
2.1.3. Check engine oil and add oil as needed to bring  
level up to the FULL mark. Refer to engine owner’s  
manual for oil specifications. See Figure 2.1.  
AIR FILTER ASSEMBLY IS  
FULL  
SHOWN REMOVED  
MARK  
WARNING  
DO NOT remove cap from radiator when engine and  
coolant are hot. Coolant is pressurized. Severe  
burns could result.  
OIL DIP  
STICK  
FIGURE 2.1  
2.1.4. Check Blade switch to insure it works freely. Switch  
is pulled “OUT” for blade engagement or pushed  
back “IN” for blade disengagement. See Figure 2.2.  
IMPORTANT: Disengagement stops blades.  
FULL COOLANT  
MARK  
LOW COOLANT MARK  
COOLANT RESERVE  
TANK  
BLADE  
SWITCH  
(COOLANT SHOULD BE  
ADDED)  
AMP  
IGNITION  
SWITCH  
METER  
FIGURE 2.3  
2.1.8. (Diesel Engine Models Only) Move fuel cock to  
the “ON” position. See Figure 3.8.  
IMPORTANT: This machine is equipped with a  
WARNING beeper. The beeper will sound when engine  
oil pressure is low or engine temperature is high. If this  
beeper sounds, stop operation immediately. Do not  
resume operation until the cause has been determined  
and proper action taken. Beeper function can be verified  
(with engine stopped) by turning key to “RUN” position.  
DECK  
LIFT  
SWITCH  
LIGHT  
SWITCH  
HOUR  
METER  
BLADE SWITCH:  
PULL “OUT” TO ENGAGE BLADE.  
PUSH “IN” TO DISENGAGE BLADE.  
FIGURE 2.2  
9
Section 2 - OPERATING INSTRUCTIONS  
IMPORTANT: This Out Front Z-Rider is equipped with  
hydrostatic drive. The forward and rearward movement  
of the machine is controlled by a joystick lever.  
Joystick operations should be performed only from the  
operator’s position in the seat. A small movement of  
the joystick can cause the machine to move instantly.  
Move joystick very carefully and slowly.  
Moving the joystick farther from the neutral  
position will cause the speed of motion to  
increase. To turn, move the joystick towards  
the side you want to turn to.  
DO NOT make sudden changes in speed or  
direction. Always slow machine motion before  
turning. To stop the motion of the machine  
bring the joystick back to the neutral position.  
Engage parking brake.  
ROLL RELEASE: To roll the machine without the  
engine running, pressure within the hydraulic pumps  
must be released. There is one lever on the upper  
right side of each pump that is used to release the  
pressure. Rotate lever counter clockwise and secure  
in that position . See Figure 2.4.  
2.2.1. STARTING ENGINE  
When the ignition key is turned to “START”, the  
engine will not turn over unless the parking  
brake is engaged and the blade switch is in the  
“OFF” position!  
PRESSURE  
RELEASE LEVER  
Be seated on the Out Front Z-Rider before  
attempting to start the engine with the key  
switch.  
1. Complete pre-start checklist.  
2. Sit in operator’s seat.  
LEVER IS IN POSITION FOR  
PROPELLING RIDER UNDER  
IT’S OWN POWER (RIDER  
WILL NOT ROLL WITH LEVER  
IN THIS POSITION)  
3. Push blade switch in to “OFF”, blades  
disengaged position and engage parking brake.  
See Figure 2.2.  
PARKING  
BRAKE  
LEVER IS ROTATED COUNTER  
CLOCKWISE AND LATCHED IN A  
SECURED POSITION FOR ROLLING  
RIDER (RIDER WILL NOT PROPEL  
ITSELF WITH LEVER IN THIS  
POSITION)  
PRESSURE  
RELEASE LEVER  
ENGAGED  
DISENGAGED  
FIGURE 2.4  
2.2  
STARTING & STOPPING - ENGINE, BLADES &  
PARKING BRAKE  
FIGURE 2.5  
This machine is equipped with dual  
hydrostatic wheel drive transmissions. Each  
transmission is controlled by a single motion  
control lever or joystick. This single control  
lever (joystick) controls the direction of  
motion, Forward and Reverse, and the speed  
of motion. Move the joystick forward to propel  
the machine forward. Move the control  
rearward to propel the machine in reverse.  
The speed of motion is continuously variable  
from neutral (zero) to maximum.  
4. Move engine speed control to a medium  
speed position. See Figure 2.6.  
5. IMPORTANT: (Gasoline Engine Only).  
Move engine choke control to the choke position  
to start a cold engine. After starting choke  
control must be moved to "OFF" no choke  
position.  
10  
Section 2 - OPERATING INSTRUCTIONS  
2.2.1. STARTING ENGINE (Continued from previous page)  
8. After engine starts, allow a brief warm-up until  
engine runs smooth.  
2.2  
STOPPING - ENGINE  
FAST ENGINE  
SPEED POSITION  
2.2.1. ENGINE  
1. Stop engine by turning key to the “OFF”  
position. Move engine speed control to turtle  
“SLOW” position and key to “STOP” position.  
See Figure 2.7.  
SLOW ENGINE  
SPEED POSITION  
WARNING  
DO NOT leave machine with engine running. STOP  
blades. STOP engine. Set brake. Remove key.  
ENGINE SPEED CONTROL  
SHOWN IN “FAST” POSITION  
2.2.2. STARTING MOWER BLADES  
1. With engine running, move engine speed  
control to the Rabbit or “fast” position.  
FIGURE 2.6  
2. Pull the blade switch out into the “ON”  
position to engage the mower blades.  
6. IMPORTANT: (Diesel Engine Only) Use the  
Glow Plug only if engine is cold or outside  
temperature is cold. Rotate key counter  
clockwise to the preheat position (GL letter  
designation on switch) to allow the glow lamp to  
heat up. Hold key in the Glow Plug position for a  
maximum of 5 seconds See Figure 2.7.  
3. Release the parking brake.  
4. Move joystick carefully in the desired direction to  
propel the machine. A small movement of the  
joystick can cause the machine to move instantly.  
Move joystick carefully and slowly.  
WARNING  
7. Rotate key clockwise to the start position until  
engine starts. See Figure 2.7.  
DO NOT operate blades in reverse. STOP BLADES.  
LOOK and SEE behind and down for children, pets  
and hazards before and while backing.  
NOTE: If after 5 seconds of cranking the engine does  
not start, release the key and attempt starting again after  
waiting for approximately 20 seconds.  
2.2.3. STOPPING MOWER BLADES  
1. Push the blade switch in to “OFF” position to  
disengage or stop the mower blades. See Figure  
2.2.  
DIESEL ENGINE SWITCH POSITION  
STOP  
POSITION  
RUN  
POSITION  
GLOW PLUG  
PRE-HEAT  
OFF  
GL  
ON  
WARNING  
ST  
START  
POSITION  
Once blades are disengaged, they should come to a  
complete stop in 7 seconds. If the blades continue to  
rotate after 7 seconds, the electric clutch should be  
checked. Replacement of electric clutch may be  
necessary. Return the machine to an authorized  
Snapper dealer for replacement. DO NOT CONTINUE  
to operate mower if blades fail to stop in 7 seconds.  
GAS ENGINE SWITCH POSITION  
STOP  
POSITION  
RUN  
POSITION  
OFF  
ON  
ST  
START  
POSITION  
FIGURE 2.7  
11  
Section 2 - OPERATING INSTRUCTIONS  
2.2.4. PARKING BRAKE  
1. Engage parking brake by pulling the parking  
2.2.5. CUTTING HEIGHT ADJUSTMENT  
1. Adjust cutting height as desired to any  
position, using deck lift switch. When in desired  
height of cut, release switch. See Figure 2.10.  
Observe the height of cut decal located on the  
upper right top side of the deck to place deck at  
the correct height of cut. See Figure 2.10.  
NOTE: The engine does not have to be running  
to adjust cutting height, but key switch must be  
in the “ON” position.  
brake lever back to the “ON” position. See  
Figure 2.8.  
2. Release parking brake by moving brake lever  
down to the “OFF” position. See Figure. 2.9.  
JOYSTICK IN  
NEUTRAL  
POSITION  
DECK HEIGHT OF  
CUT DECAL  
PARKING  
BRAKE  
LEVER IN  
ENGAGED  
“ON”  
POSITION  
FIGURE 2.8  
DECK LIFT  
SWITCH  
PARKING BRAKE DISENGAGED  
“OFF” POSITION  
FIGURE 2.10  
WARNING  
DO NOT park the machine on slopes. DO NOT leave  
machine with engine running. Stop engine. Stop  
blades. Set brake. Remove key.  
FIGURE 2.9  
12  
Section 2 - OPERATING INSTRUCTIONS  
2.3. OPERATION – MOTION CONTROL  
2.3.1. DRIVING MACHINE  
WARNING  
DO NOT make turns at high speed. Slow machine  
motion. Move motion control lever gently and with  
caution. DO NOT make sudden changes in speed or  
direction.  
IMPORTANT: The joystick lever has to be manually  
moved to propel machine. Always return the joystick  
with hand assistance to the neutral position to stop  
machine. Release the joystick and it will gradually  
return toward the neutral position. When the parking  
brake is engaged, it will lock joystick lever in the  
neutral position. The engine will only crank or start if  
parking brake lever is engaged and the blade switch  
is in the “OFF” position.  
1. With engine running, adjust engine speed control  
to Rabbit or “Fast” position.  
2. Release parking brake.  
3. Move joystick lever carefully and slowly into  
desired speed position. A small movement of the  
joystick can cause the power unit to move instantly.  
Move joystick carefully and slowly.  
FORWARD – Move control forward.  
REVERSE – Move control to the rear.  
LEFT TURN - Move control towards left.  
RIGHT TURN - Move control towards right.  
ZERO RADIUS TURN – Move control diagonally  
from neutral in desired direction. See Figure 2.11.  
NEUTRAL POSITION  
REARWARD  
MOVEMENT  
LEFT  
TURN  
FORWARD  
MOVEMENT  
RIGHT  
TURN  
FIGURE 2.11  
13  
Section 3 - MAINTENANCE  
3.1 INTRODUCTION  
5. Change oil filter at every oil change. Refer to  
your engine owner’s manual for service  
instructions.  
To retain the quality of the SNAPPER Out Front Z-Rider,  
use genuine SNAPPER replacement parts only. Contact a  
local SNAPPER dealer for parts and service assistance.  
For the correct part or information for a particular SNAPPER  
Out Front Z-Rider, always mention the model and serial  
number. SNAPPER recommends returning the Out Front  
Z-Rider to an authorized SNAPPER dealer annually for  
inspection and addition of any new devices which might  
upgrade the safety of the Out Front Z-Rider. For the nearest  
SNAPPER dealer in your area, check the yellow pages  
under the heading LAWN MOWERS. For engine parts and  
service, look for the engine manufacturer’s dealers under  
the heading, ENGINES - gasoline.  
3.2.2. CHECK MOWER BLADE  
1. Stop Engine.  
2. Engage parking brake.  
3. Turn key to “ON” position but DO NOT start  
engine. Raise mower deck off the ground using  
deck lift switch located to the right of operator as  
viewed from the operator’s position. Turn key to  
“OFF” position. Remove key.  
4. Use a hydraulic floor jack or hoist to raise deck  
high enough to gain access to the underside of  
deck. Secure deck with safety blocks.  
3.2  
SERVICE - AFTER FIRST 5 HOURS  
WARNING  
WARNING  
Wear heavy leather gloves when handling or working  
around cutting blades. Blades are extremely sharp  
and can cause severe injury. DO NOT use a cutting  
blade that shows signs of excessive wear or  
damage. Refer to Section “MOWER BLADE  
REPLACEMENT” for proper blade inspection and  
service procedures.  
DO NOT attempt any adjustments, maintenance or  
service with the engine or blades running. Stop  
blades. Stop engine. Set brake. Remove key.  
Remove spark plug wires from spark plugs and (gas  
only) secure wires away from spark plugs. Engine  
and components are HOT. Avoid serious burns by  
allowing all parts sufficient time to cool.  
5. Check torque of blade mounting bolts. Torque  
to 70 to 80 ft. lbs. See Figure 3.2.  
3.2.1. CHANGE ENGINE OIL  
6. Check  
blade  
for  
sharpness,  
wear,  
1. Place a 4 quart minimum capacity container  
under the bottom of engine.  
2. Remove the oil drain plug. See Figure 3.1.  
straightness and damage. Refer to Section  
“BLADE WEAR LIMITS”.  
ENGINE IS VIEWED FROM THE REAR  
AIR  
LIFT  
(4) BLADE  
SPACERS  
BLADE  
BEVELED  
WASHER  
REMOVE OIL  
FILTER  
REMOVE OIL DRAIN  
TIGHTEN TO 70-80  
FOOT POUNDS  
MOUNTING  
BOLT  
FIGURE 3.1  
3. After all the oil has drained, reinstall oil drain  
plug and tighten securely. See Figure 3.1. Wipe  
up any oil that may have spilled. Dispose of  
drained oil properly.  
FIGURE 3.2  
4. Fill engine crankcase with new oil. Refer to your  
engine owner’s manual for oil specifications.  
14  
Section 3 - MAINTENANCE  
3.2.3. CHECK MOWER DRIVE BELT  
1. Drive Belt Cover Removal  
3. Mower Deck Levelness  
Check mower deck for proper levelness. Adjust  
as required. Refer to Section “MOWER DECK  
ADJUSTMENT – LEVELNESS”.  
a. Lower deck to lowest setting.  
b. Remove knobs that secure the deck  
cover. See Figure 3.3.  
4. Cleaning Mower Deck  
c. Remove cover to gain access to deck belt.  
a. Remove key from ignition switch.  
b. Remove spark plug wire(s) and secure  
away from spark plug(s). GAS ENGINE  
ONLY.  
c. Raise mower deck to its highest setting. It  
may be necessary to raise mower deck  
higher using a hydraulic floor jack. Secure  
deck with safety blocks.  
REMOVE  
FOUR  
KNOBS  
REMOVE  
DECK COVER  
d. Clean underside of mower deck, removing  
all accumulation of grass clippings and  
debris.  
e. Clean top of deck, removing all grass  
clippings and debris.  
5. Mower Blade Spindle - Lubrication  
a. Remove four knobs that secure the deck  
cover.  
b. Remove cover to gain access to  
lubrication fitting located on the top of deck  
below deck pulleys. Lubricate with Kendall  
NLGI No. 2 lithium grease or equivalent, from  
a grease gun until grease purges from vent  
located on spindle housing underneath deck.  
See Figure 3.4.  
FIGURE 3.3  
2. Checking Belt Tension  
The idler and spring provide proper belt tension  
and require no adjustment. If belt is frayed, slit,  
severed or belt strands exposed, replace belt  
before operating mower.  
DECK PULLEYS  
3.3  
3.3.1. ENGINE  
1. Engine Oil  
AFTER EVERY 25 OPERATING HOURS  
Change engine oil. Refer to Section “CHANGE  
ENGINE OIL”. Refer to engine owner’s manual  
for oil specifications.  
2. Air Filter  
Refer to engine owner’s manual for service  
instructions.  
3. Radiator - SEE WARNING  
a. Clean radiator debris screen and cooling  
fins thoroughly. Refer to engine owner’s  
manual for service instructions.  
LUBRICATE  
SPINDLE  
ASSEMBLIES  
b. Check coolant level in reserve tank.  
3.3.2. MOWER COMPONENTS  
1. Mower Drive Belt  
FIGURE 3.4  
No adjustment required. Replace belt as  
needed.  
2. Mower Blade  
Check blade for sharpness, wear, damage, and  
torque. Refer to Section “MOWER BLADE  
REPLACEMENT”.  
6. Mower Deck Linkage - Lubrication  
Lubricate all mower deck linkage pivot points  
with a light coat of motor oil.  
WARNING  
DO NOT remove cap from radiator when engine and  
coolant are hot. Coolant is pressurized. Severe  
burns could result.  
15  
Section 3 - MAINTENANCE  
3.3.3. RIDING MOWER - LUBRICATION  
1. Front & Rear Wheel Bearings  
3. Power Transfer Shaft  
Lubricate power transfer shaft with Kendall NLGI  
No. 2 lithium grease or equivalent, from a grease  
gun. See Figure 3.7.  
Lubricate with Kendall NLGI No. 2 lithium grease or  
equivalent, from a grease gun. See Figure 3.5.  
LUBRICATE  
BEARINGS  
LUBRICATE POWER  
TRANSFER SHAFT  
FRONT  
WHEEL  
FIGURE 3.5  
2. Transaxle  
FIGURE 3.7  
Check the level of fluid in both of the fluid reservoirs.  
Wipe away all dirt and debris from around reservoir  
cap before removing. Oil must remain absolutely  
clean! Check with mower on a level surface with  
engine “OFF”. Fill reservoir as needed to bring level  
up to 1-1/2 inches below the top of the filler neck.  
Use clean, fresh premium hydraulic oil having a  
viscosity equivalent to SAE 20W-20, SAE 30 or SAE  
40. The fluid should be chemically stable,  
incorporating rust and oxidation inhibitors. Make sure  
funnels, pouring spouts and oil can are completely  
clean. Reinstall reservoir cap. See Figure 3.6.  
IMPORTANT: DO NOT remove or service the  
transaxle fluid filters. This service should be made  
periodically by an authorized SNAPPER dealer. See  
the service schedule to determine the recommended  
change interval.  
4. OTHER LUBRICATION POINTS  
Lubricate traction drive idlers, P.T.O. idlers,deck  
caster wheel shafts, rear caster wheel shaft,  
traction drive shaft bearings and mower deck  
idler arm with Kendall NLGI No. 2 lithium grease  
or equivalent, from a grease gun.  
3.4  
BEFORE OPERATING MOWER  
1. Clean all dirt and debris from around the two  
hydraulic fluid reservoirs. Especially around the  
top and cap area.  
2. Clean all dirt and debris from the radiator  
debris screen and cooling fins.  
3. Clean all dirt and debris from the cooling fins  
on the engine and from both hydraulic pumps.  
3.5  
ANNUALLY (END OF EACH SEASON)  
Perform all maintenance as required in  
SERVICE SCHEDULE section of this manual.  
OIL FILL  
LINE  
1-1/2  
3.5.1. ENGINE  
Service engine according to engine owner’s  
manual.  
(Continued on next Page)  
IMPORTANT: FLUID LEVEL MUST  
BE ABOVE TOP OF BAFFLE.  
HYDRAULIC OIL  
RESERVOIR  
RESERVOIR CAPACITY IS ONE (1)  
GALLON. DO NOT OVERFILL.  
FIGURE 3.6  
16  
Section 3 - MAINTENANCE  
3.5  
ANNUALLY (END OF EACH SEASON)  
(Continued from previous Page)  
3.6  
DECK REMOVAL  
Move machine to an area where the mower  
deck is to be disconnected. Turn engine “OFF”  
but leave key switch in the “ON” position.  
Engage parking brake.  
1. The rear of deck must be raised up and both  
jack stands moved down to the lowest position  
and both locking pins inserted. NOTE: Jack  
stands are stored on the left and right rear sides  
of the mower.  
3.5.2. FUEL FILTER (DIESEL ENGINE ONLY)  
Service fuel filter as instructed in engine owner’s  
manual. Turn key to “OFF” position. Engine MUST  
be stopped and MUST be cold before removing  
filter.  
1. Move the fuel filter cock handle to the closed  
position.  
2. Remove the fuel filter bowl retaining ring. Fuel  
filter bowl, two “O” Rings, spring and filter can be  
removed. See Figure 3.8.  
2. Using deck lift switch, lower deck down to  
rest on jack stands.  
3. Replace filter element. Clean filter bowl with  
fresh diesel fuel. Reassemble the fuel filter bowl  
assembly. Tighten retaining ring securely. Check  
for leakage. Air bleed the fuel system.  
3. The hitch latch pins are shown in the latched  
position. The latched position locks the deck lift  
arm into position. See Figure 3.9.  
4. Fill the fuel tank to the fullest extent. Open the  
fuel filter cock.  
5. Loosen air vent plug a few turns at the top of  
fuel filter/fuel cock assembly. Allow air bubbles to  
be released. Close air vent plug when a steady flow  
of fuel is observed.  
HITCH LATCH PIN  
SHOWN IN LATCHED  
OR LOCKED  
POSITION  
NOTE: After replacing fuel filter, engine may have  
to be cranked briefly with air vent plug loosened to  
purge all air from system.  
AIR VENT  
PLUG  
DECK  
LIFT ARM  
FUEL COCK  
HITCH  
PLATE  
SMALL “O”  
RING  
FIGURE 3.9  
FUEL FILTER  
SPRING  
(Continued on Next Page)  
LARGE “O”  
RING  
WARNING  
Allow engine to cool for at least ten minutes before  
performing service or maintenance. DO NOT smoke  
near fuel components when performing service or  
maintenance. DO NOT perform service and  
maintenance near an open flame. Wipe off any  
spilled fuel before starting engine. DO NOT run  
engine indoors.  
FUEL BOWL  
RETAINING  
RING  
FIGURE 3.8  
17  
Section 3 - MAINTENANCE  
3.6  
DECK REMOVAL  
3.7  
POWER TRANSFER SHAFT REMOVAL  
Engage parking brake. Turn engine “OFF” and  
remove key. The power transfer shaft connects  
the power unit to the mower deck. The shaft is  
telescoping for easy removal. Slide locking collar  
back toward mower deck and shaft will slide off.  
See Figure 3.11.  
(Continued From Previous Page)  
4. Rotate spring loaded hitch latch pins  
(Located on both hitch plates) to the unlatched  
position. See Figure 3.10.  
5. Move deck lift switch as if to lower deck and  
the lift arm will move up in the hitch plates. The  
lift arm needs to be high enough to clear the  
hitch plates when power unit is driven  
backward away from mower deck. See Figure  
3.9.  
6. Pull lock collar back and slide power  
transfer shaft away from power take off (PTO)  
shaft. See Figure 3.11.  
7. Disconnect wiring harness from mower deck.  
8. Start power unit. Disengage parking brake.  
Carefully move power unit backward away from  
mower deck.  
WARNING  
DO NOT attempt any maintenance, adjustments or  
service with engine running. STOP engine. STOP  
blades. Set brake. Remove key. Remove spark plug  
wires and secure away from spark plugs. Engine  
and components are HOT. Avoid serious burns,  
allow sufficient time for all parts to cool.  
NOTE: DECK LIFT ARM SHOWN REMOVED FOR  
CLARITY. DECK WOULD NOT BE REMOVED AT THIS  
TIME IN DECK REMOVAL PROCEDURE.  
HITCH LATCH PIN SHOWN IN  
UNLATCHED POSITION  
HITCH  
PLATE  
FIGURE 3.10  
POWER  
TRANSFER  
SHAFT  
LOCK COLLAR  
PULL LOCK  
COLLAR  
BACKWARDS  
POWER  
TAKE OFF  
SHAFT  
FIGURE 3.11  
18  
Section 4 - ADJUSTMENTS & REPAIR  
4.2  
MOWER DECK & COMPONENT ADJUSTMENTS  
The following mower deck and component  
adjustments and repairs can be made by the owner.  
However, if there is difficulty in making these  
adjustments and repairs, it is recommended that  
these repairs be made by an authorized SNAPPER  
dealer.  
DANGER  
Exercise EXTREME CAUTION when making this  
adjustment, due to close proximity of moving parts.  
4.1  
NEUTRAL POSITION ADJUSTMENTS  
The joystick controls the movement and stopping  
of the machine. Move the joystick to the center or  
neutral position to stop machine. IMPORTANT:  
Always return the joystick with hand assistance to  
the neutral position. If machine does not come to a  
complete stop or has any movement when joystick  
is moved to the neutral position, adjustment must  
be made.  
4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS)  
SIDE to SIDE and FRONT to REAR  
Before making deck leveling adjustments, check  
tires and add or release air as needed to bring  
pressure to 12 psi in drive tires (Turf Type Tires), 5  
psi (All Terrain Type Tires) and 25 psi in rear caster  
tires. Pressure in front deck caster wheels should be  
25 psi.  
If tires are properly inflated and mowing is still  
uneven, adjust deck levelness as follows:  
1. Place mower on a smooth level surface.  
2. Raise deck to highest cutting position.  
1. Turn key to “OFF” position.  
2. Raise both wheels off the ground. Wheels  
should be high enough to rotate freely. Secure with  
safety blocks.  
3. Disconnect parking brake rod from parking  
brake.  
3. Place 2x4 blocks under front edge of deck beside  
caster wheels. Blocks should be on both sides of  
deck. Make deck relatively level by positioning  
blocks. Both caster wheels must be off the ground.  
4. Loosen leveling bracket at center rear deck  
support. See Figure 4.2. This allows the lift arm to  
settle down into hitch brackets.  
4. Engage parking brake lever. NOTE: Engaging  
parking brake without brake rod connected will  
lock joystick in center or neutral position.  
5. Turn key to start position and start engine.  
6. Both wheels should be still, not rotating.  
7. If  
wheel(s) are rotating, disconnect  
transmission control rods from cross shaft and  
turn adjusting bolts located on pump(s) clockwise,  
or counter-clockwise, until wheel(s) stop rotating.  
See Figure 4.1.  
LOOSEN  
NUTS  
8. With wheels in neutral, (not rotating) stop  
engine and readjust the length of the control rods  
until they fit into the cross shaft arms and  
reconnect. Tighten securely.  
9. Reconnect park brake rod.  
LEVELING BRACKET  
10. Start engine. Release park brake. Wheels  
should not be rotating if adjusted properly. Repeat  
adjustment if necessary.  
FIGURE 4.2  
TRANSMISSION CONTROL ROD  
ADJUSTING BOLTS  
TRANSMISSION  
CONTROL ROD  
FIGURE 4.1A  
FIGURE 4.1  
19  
Section 4 - ADJUSTMENTS & REPAIR  
4.2.1. MOWER DECK ADJUSTMENT (LEVELNESS)  
SIDE to SIDE and FRONT to REAR  
4.3 PARKING BRAKE ADJUSTMENT  
4.3.1 The park brake can be adjusted by  
removing the rod from the lever and  
rotating clockwise to increase brake  
tension. When properly adjusted the park  
brake lever should require 18 to 22 pounds  
force to set the brake. If this adjustment  
does not result in proper brake action,  
contact your authorized Snapper dealer for  
corrective action. See Figure 4.4.  
(Continued from previous page)  
5. Retighten leveling bracket bolts.  
6. Remove both bolts (one from each side) from the  
front portion of the link weldment. See Figure 4.3.  
The front caster wheel will drop to the ground.  
7. Turn ball joint in or out until ball joint anchor hole  
aligns with mounting hole. Reinstall bolt and tighten  
securely. Use same procedure on other caster  
wheel. See Figure 4.3.  
8. Reinstall bolts and tighten securely.  
WARNING  
DO NOT operate machine if brakes are not  
functioning properly.  
9. Remove blocks from under front of deck.  
10. Side to Side Level: Check blade tips by  
rotating blades until tips are pointing to the side of  
the deck. Check the measurement of outside blade  
tips to the ground on both blades. The measurement  
of each outside blade tips should be within 1/8” of  
each other.  
11. Front to Rear Level: Check blade tips by  
rotating blades until tips are pointing to the front and  
rear of deck. Check the blade tip measurements of  
each blade. Front to rear measurement should be  
1/4” to 3/8” higher in the rear.  
4.4 ENGINE ADJUSTMENTS & REPAIR  
Refer to the engine owner’s manual for engine  
adjustments and/or repairs.  
4.5 MOWER BLADE REPLACEMENT  
4.5.1. BLADE WEAR LIMITS  
1. Inspect blade frequently for signs of  
excessive wear or damage. See Figure 4.5.  
WARNING  
CASTER WHEEL BRACKET  
Wear heavy leather gloves when handling or working  
around cutting blades. Blades are extremely sharp  
and can cause severe injury. DO NOT use a cutting  
blade that shows signs of excessive wear or  
damage.  
ROTATE BALL JOINT IN  
OR OUT TO ALIGN WITH  
HOLE IN CASTER WHEEL  
REMOVE  
BOLT  
BRACKET  
FIGURE 4.3  
WARNING  
DO NOT attempt any adjustments, maintenance or  
service with the engine or blades running. Stop  
blades. Stop engine. Set brake. Remove key.  
Remove spark plug wires from spark plugs and (gas  
only) secure wires away from spark plugs. Engine  
and components are HOT. Avoid serious burns by  
allowing all parts sufficient time to cool.  
PARKING  
BRAKE  
LEVER  
PARKING  
BRAKE ROD  
ROTATE BRAKE  
ROD CLOCKWISE  
TO TIGHTEN  
BRAKE  
FIGURE 4.4  
20  
Section 4 - ADJUSTMENTS & REPAIR  
4.5 MOWER BLADE REPLACEMENT  
4.5.1. BLADE WEAR LIMITS  
(Continued from previous page)  
AIR LIFT  
NEW BLADE  
(4) BLADE  
SPACERS  
BLADE  
BEVELED  
WASHER  
WEAR LIMIT  
(NOTCH STARTS)  
MOUNTING  
BOLT  
DANGEROUS CONDITION!  
DO NOT USE ON MOWER!  
REPLACE WITH NEW BLADE.  
FIGURE 4.5  
FIGURE 4.6  
WARNING  
DO NOT use a cutting blade that shows signs of  
excessive wear or damage. Refer to Figure 4.5. Wear  
heavy leather gloves when handling or working  
around cutting blades. Blades are extremely sharp  
and can cause severe injury.  
4.5.2. BLADE SHARPENING  
1. Remove blade. See Figure 4.6.  
2. Inspect condition of blade.  
See Figure 4.5.  
DO NOT SHARPEN  
BEYOND ORIGINAL  
CUTTING EDGE  
3. If blade is in good condition, sharpen at  
22 to 28 degrees. DO NOT sharpen beyond  
existing cutting edge.  
22º TO 28º  
See Figure 4.7.  
4. Check blade balance after sharpening.  
If necessary, correct blade balance by  
grinding the heavy end of blade.  
IMPORTANT: Blade balancing should be  
performed by a qualified dealer.  
5. Reinstall blade. See Figure 4.5. Torque  
blade mounting bolts to recommended  
range of 70 to 80 ft. lbs.  
BLADE  
BLADE TIP  
ORIGINAL CUTTING EDGE  
FIGURE 4.7  
21  
Section 4 - ADJUSTMENTS & REPAIR  
4.6 MOWER DRIVE BELT, ENGINE BELT & HYDRO  
PUMP BELT REPLACEMENT  
3. Remove the nuts and bolts that secure  
the metal couplings to the rubber flex  
coupling. Remove rubber flex coupling to  
allow space to remove and install belt.  
4. Remove belt from around pulleys and  
fan. Pull belt through where rubber flex  
coupling was located.  
Inspect all belts. Replace belt if it shows signs of  
excessive wear, damage and/or is broken.  
WARNING  
DO NOT attempt any adjustments, maintenance or  
service with the engine or blades running. Stop  
blades. Stop engine. Set brake. Remove key.  
Remove spark plug wires from spark plugs and (gas  
only) secure wires away from spark plugs. Engine  
and components are HOT. Avoid serious burns by  
allowing all parts sufficient time to cool.  
5. Install new belt in reverse order.  
6. Reinstall rubber flex coupling. Reinstall  
alternator cover and radiator screen.  
Reinstall all nuts and bolts. Tighten all nuts  
and bolts securely.  
FRONT OF MOWER  
RADIATOR  
SCREEN  
4.6.1. MOWER DRIVE BELT REMOVAL  
1. Remove mower drive belt cover.  
2. Remove old belt.  
4.6.2. MOWER DRIVE BELT REPLACEMENT  
1. Route belt around blade pulleys and idler  
pulley as shown. It may be necessary to use  
a pry bar to pull idler pulley back to install  
belt. See Figure 4.8.  
2. Reinstall belt cover.  
DISCHARGE  
FRONT OF  
CHUTE NOT  
MOWER  
SHOWN  
ALTERNATOR  
COVER  
RADIATOR  
SCREEN  
REAR OF MOWER  
METAL  
COUPLING  
REMOVE  
RUBBER  
FLEX  
FIGURE 4.8  
COUPLING  
4.6.3. ENGINE BELT REMOVAL  
1. Remove radiator screen.  
2. Remove nut and bolt that secure the top  
portion of alternator cover. Rotate cover to  
the side. See Figure 4.9.  
FIGURE 4.9  
22  
Section 4 - ADJUSTMENTS & REPAIR  
4.7 BATTERY  
WARNING  
4.7.1. BATTERY REMOVAL  
The electrolyte (acid) produces a highly explosive  
gas. Keep all sparks, flame and fire away from area  
when charging battery or when handling electrolyte  
or battery. Electrolyte (acid) is a highly corrosive  
liquid. Wear eye protection. Wash affected areas  
immediately after having eye or skin contact with  
electrolyte (acid). Battery acid is corrosive. Rinse  
empty acid containers with water and mutilate before  
discarding. If acid is spilled on battery, bench, or  
clothing, etc., Flush with clear water and neutralize  
with baking soda.  
1. Remove battery retainer.  
2. Slide battery from battery box to gain  
access to terminal cables.  
3. Observe and note cable positions on  
battery. See Figure 4.10.  
4. Disconnect cables from battery terminals,  
disconnecting BLACK (Negative) cable first,  
then disconnect RED (Positive) last. Retain  
mounting bolts and nuts.  
WARNING  
Cables must be connected to battery terminals in the  
proper position. RED (Positive) cable must go to the  
( + ) terminal. BLACK (Negative) cable must go to the  
( - ) terminal.  
4.7.3. BATTERY SERVICE  
1. Remove battery.  
2. Place battery in a well ventilated area on  
a level surface.  
3. Using distilled water, refill cells as  
required to cover cell plates.  
4. With cell caps removed, connect battery  
charger to battery terminals. RED to positive  
(+) terminal and BLACK to negative (-)  
terminal.  
4.7.2. BATTERY INSTALLATION  
1. Slide battery partially into battery  
compartment.  
2. Connect cables to battery terminals.  
Connect RED (Positive) cable first. Connect  
BLACK (Negative) cable last.  
5. Slow charge battery at 1 amp for 10  
hours. An alternative fast charge should be  
no more than 2.5 amps for four hours.  
6. If battery will not accept charge or is  
partially charged after 10 hours of charging  
at 1 amp, replace with new battery.  
3. Reinstall battery retainer and positive  
terminal cover.  
BATTERY REMOVAL:  
DISCONNECT BLACK CABLE (NEGATIVE) FIRST,  
DISCONNECT RED CABLE (POSITIVE) LAST.  
(Continued on Next Page)  
BATTERY INSTALLATION:  
CONNECT RED CABLE (POSITIVE) FIRST,  
CONNECT BLACK CABLE (NEGATIVE) LAST.  
NEGATIVE  
TERMINAL  
TERMINAL COVER  
POSITIVE  
TERMINAL  
TERMINAL COVER MUST  
SHIELD POSITIVE  
TERMINAL AFTER  
INSTALLATION  
FIGURE 4.10  
23  
Section 4 - ADJUSTMENTS & REPAIR  
4.7 BATTERY  
Battery Condition Chart  
State of Charge  
100% Charged w/ Sulfate Stop  
100% Charged  
75% Charged  
50% Charged  
Syringe Hydrometer  
1.280  
Digital Voltmeter  
12.80v  
Five Ball Hydrometer  
Five Balls Floating  
Four Balls Floating  
Three Balls Floating  
Two Balls Floating  
One Ball Floating  
1.265  
12.60v  
1.210  
12.40v  
1.160  
12.10v  
25% Charged  
1.120  
11.90v  
0% Charged  
Less than 1.100  
Less than 11.80v  
Zero Balls Floating  
3. Remove battery cell caps. Fill cells as  
required with electrolyte (purchased  
separately) to proper level. Fill to 3/16”  
above cell plates. Filling battery with  
electrolyte will bring the battery to 80%  
charged state.  
4. With cell caps removed, connect battery  
charger to battery terminals; RED to positive  
(+) and BLACK to negative (-) terminal.  
WARNING  
Shield the positive terminal with terminal cover  
located on battery harness. This prevents metal from  
touching the positive terminal, which could over  
heat battery and/or battery cable and cause sparks.  
DO NOT attempt to charge battery while installed on  
the Zero Turning Radius Mower. DO NOT use  
“BOOST” chargers on the battery.  
IMPORTANT: 3/16” above cell plates is the recommended  
level. DO NOT place anything in battery other than specified  
electrolyte.  
4.7.4. BATTERY TESTING  
There are two types of battery tests:  
Unloaded and Loaded. The unloaded test is  
the procedure that will be discussed. It’s the  
simplest and most commonly used. An  
unloaded test is made on a battery without  
discharging current. To perform unloaded  
testing, check charge condition using either  
a hydrometer or voltmeter.  
5. Slow charge the battery at 1 amp for 2  
hours to bring the battery to full charge.  
6. After charging, check level of electrolyte  
and add as needed to bring level to 3/16”  
above cell plates.  
7. Reinstall cell caps.  
1. Using a voltmeter, voltage readings  
appear instantly to show the state of  
charge. Remember to hook the positive  
lead to the battery’s positive terminal, and  
the negative lead to the negative terminal.  
2. A hydrometer measures the specific  
gravity of each cell. The specific gravity tells  
the degree of charge; generally, a specific  
gravity of about 1.265 to 1.280 indicates full  
charge. A reading of 1.230 to 1.260  
indicates the battery should be charged  
before testing. The chart on the next page  
shows the charge level as measured by  
syringe float hydrometer, digital voltmeter  
and five ball hydrometer.  
8. Install battery into power unit.  
9. Connect positive (+) cable (red) first,  
from wiring harness to the positive terminal  
(+) on battery using bolt and nut provided  
in hardware bag. Connect negative (-)  
cable (black) last, to negative terminal (-)  
on battery using bolt and nut. Apply a small  
amount of grease over terminals to prevent  
corrosion.  
4.7.5. NEW BATTERY PREPARATION  
1. Remove battery from carton.  
2. Place battery in a well ventilated area on a  
level non-concrete surface.  
WARNING  
DO NOT OVERFILL!  
24  
Section 4 - ADJUSTMENTS & REPAIR  
4.8 MOWER  
SPINDLES  
(Field  
Serviceable  
NOTE: The bearing is sealed/shielded on one side  
only. The bottom bearing must be installed with the  
sealed/shielded side DOWN.  
7. Insert spindle shaft up through the bottom  
bearing. Slide spacer down over spindle shaft.  
8. Install new top bearing. Install the top bearing  
with the seal/shield UP.  
9. Slide circular retaining ring down spindle shaft  
until it fully locks into groove on shaft.  
10. Place spindle pulley and spacer on top of  
spindle shaft.  
11. Reinstall blade bolt, washer, blade and four  
spacers.  
Spindles) BEARING REPLACEMENT  
In the event that a spindle bearing requires  
replacement, the SNAPPER Field Serviceable  
Spindles have been designed so that no special  
tools or presses are required.  
1. Remove belt. Loosen blade nut and remove.  
Allow blade bolt, washer, blade and four spacers to  
drop down out of the spindle housing. See Figure  
4.11.  
REMOVE NUT  
REMOVE BELT  
FROM SPINDLE  
12. Torque blade bolt and nut to 60 to 75 ft. lbs.  
IMPORTANT: Spindle housing must be filled  
with grease before operating mower. Failure to  
fill housing will cause premature bearing  
failure.  
13. Pump grease into spindle housing until grease  
purges from vent on housing.  
REMOVE BLADE  
BOLT  
14. After the first 5 hours of operation, grease  
spindle housing to insure it is full, then every 25  
hours.  
FIGURE 4.11  
2. Remove spindle pulley from spindle shaft.  
3. Locate circular retaining ring on spindle shaft at  
top bearing. Remove retaining ring. Allow spindle  
shaft to drop out of housing.  
4. Top and bottom bearings are now removable.  
Pull out on inner race to slide bearing from  
housing. See Figure 4.12.  
PULLEY  
BEARING  
SEAL UP  
RETAINING RING  
BEARING  
SPINDLE  
HOUSING  
INNER RACE  
BEARING  
BEARING SEAL  
DOWN  
SPINDLE  
SHAFT  
FIGURE 4.12  
5. Thoroughly clean all parts removing all old  
contaminated grease.  
6. Install new bottom bearing first.  
25  
TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSE  
CORRECTIVE ACTION  
1. Service battery.  
1. Battery dead.  
Starter Will Not Crank  
Engine  
2. Blown fuse.  
2. Replace fuse.  
3. Electrical connections loose or corroded.  
4. Defective ignition switch.  
1. Blade engagement switch in the “ON” position.  
2. Park brake not set.  
3. Clean and check connections for good contact.  
4. Contact authorized SNAPPER dealer.  
1. Move blade engagement switch to “OFF”.  
2. Set park brake.  
Engine Will Not Start  
3. Fuel tank empty.  
3. Fill fuel tank with fresh diesel fuel.  
4. Remove and clean fuel filter of all debris.  
5. Move fuel cock lever to the “ON” position.  
6. Service battery.  
4. Fuel filter clogged.  
5. Fuel cock in the “OFF” position.  
6. Battery weak or dead.  
7. Faulty parking brake, blade or ignition switch.  
1. Operator not in seat.  
7. Contact authorized SNAPPER dealer.  
1. Sit in operator’s seat.  
Engine Stalls After  
Running  
2. Fuel injection nozzle clogged with carbon.  
3. Fuel tank empty.  
2. Clean or replace fuel injection nozzle.  
3. Fill with fuel to proper level.  
4. Engine air cleaner dirty.  
4. Clean air cleaner of all debris.  
5. Check engine oil lubricating system.  
6. Remove and clean fuel filter of all debris.  
7. Drain and clean fuel system.  
1. Lessen load.  
5..Insufficient lubrication.  
6. Fuel filter clogged.  
7. Water, debris or stale fuel in fuel system.  
1. Excessive load on engine.  
2. Engine air pre-cleaner or air cleaner dirty.  
3. Engine oil level low.  
Engine Loses Power  
2. Clean or replace filters.  
3. Fill with engine oil to proper level.  
4. Fuel injection nozzle clogged with carbon.  
5. Water, debris or stale fuel in fuel system.  
4. Clean or replace fuel injection nozzle.  
5. Drain and clean fuel system.  
1. Throttle control set too “FAST”.  
1. Set throttle control to “SLOW” and allow engine  
to idle. Then, turn key to “OFF”.  
Engine Backfires When  
Turned To “STOP”  
1. Damaged or bent mower blades.  
2. Loose blade components.  
1. Service mower blade(s).  
Excessive Vibration  
2. Service and tighten loose parts.  
3. Loose or missing air lift (if equipped).  
1. Insufficient engine lubrication.  
3. Replace air lifts. Tighten to proper torque.  
1. Check engine oil lubrication system.  
2. Replace fan belt or adjust to proper tension.  
3. Check coolant level and replenish supply.  
4. Replace thermostat of correct heat range.  
5. Clean all debris from radiator screen and fins.  
6. Replace cooling system parts that are defective.  
7. Contact authorized SNAPPER dealer.  
8. Change coolant(water/antifreeze) mixture ratio.  
9. Drain and flush cooling system.  
Engine Over Heats  
2. Fan belt broken or out of adjustment.  
3. Insufficient coolant level.  
4. Thermostat defective.  
5. Radiator screen or radiator cooling fins clogged.  
6. Water pump, fan & radiator cap defective.  
7. Incorrect fuel injection timing.  
8. Excessive concentration of antifreeze.  
9. Cooling system clogged with debris.  
(Trouble Shooting Continued on Next Page)  
26  
TROUBLESHOOTING  
PROBLEM  
PROBABLE CAUSE  
CORRECTIVE ACTION  
1. Joystick in the neutral “N” position.  
2. Roll release lever is in “ROLL” position.  
3. Low transmission hydraulic oil level.  
1. Place joystick in desired speed position.  
2. Move roll release lever to the engaged position.  
3. Bring hydraulic oil to proper level.  
Tractor Will Not Move  
Loss Of Traction  
4. Parking Brake engaged.  
4. Move parking brake to disengaged position.  
5. Replace traction drive belt.  
5. Traction drive belt requires replacement.  
1. Blade engagement switch in the “OFF” position.  
2. Clutch belt slipping.  
1. Move blade switch to the “ON” position.  
2. Replace clutch belt.  
Blade(s) Not Cutting  
3. Mower belt slipping.  
3. Replace mower belt.  
4. Electric clutch not functioning.  
5. Check gearbox for damage.  
6. Power transfer shaft disconnected or damaged.  
1. Uneven tire pressure.  
4. Contact authorized SNAPPER dealer.  
5. Contact authorized SNAPPER dealer.  
6. Connect power transfer shaft or repair damage.  
1. Bring to proper pressure.  
Cutting Grass  
Improperly  
2. Cutting height too low or high.  
3. Engine speed too slow.  
2. Adjust cutting height.  
3. Move throttle control to “FAST” position.  
4. Move joystick to a slower speed.  
5. Adjust side to side level.  
4. Forward speed too fast.  
5. Terraced cut, side to side.  
6. Excessive deck pitch, front to rear.  
7. Cutting blade(s) dull or damaged.  
8. Blade belt slipping.  
6. Adjust front to rear level.  
7. Sharpen cutting edges or replace blade(s).  
8. Replace blade belt.  
9. Check electric clutch.  
9. Adjust to proper specifications.  
10. Replace clutch belt.  
10. Check clutch belt.  
11. Check gearbox for damage.  
1. Engine speed too slow.  
11. Contact authorized SNAPPER dealer.  
1. Move throttle control to “FAST” position.  
2. Move joystick to a slower speed.  
3. Mow when grass is dry.  
Poor Grass Discharge  
2. Forward speed too fast.  
3. Grass is wet.  
4. Excessively worn or damaged blade(s).  
4. Service mower blade(s).  
5. Build up of grass clippings and debris under deck. 5. Clean deck.  
6. Improper blade(s) installed on deck.  
7. Blade(s) installed improperly on deck.  
1. Poor cable connections.  
6. Install proper SNAPPER blades.  
7. Install blades properly.  
1. Clean cables and battery terminals.  
2. Replace with new battery.  
Battery Will Not Charge  
Oil Leaking  
2. Bad battery cell(s).  
3. Faulty alternator.  
3. Contact engine manufacturer’s dealer.  
1. Check oil level and replace reservoir cap.  
2. Verify fittings and hose clamps are tight.  
1. Connect electrical harness.  
1. Loose or missing hydraulic reservoir cap.  
2. Leaking hose fittings, clamps or reservoir.  
1. Loose or disconnected electrical harness.  
2. Electric screw jack malfunctioning.  
3. Key switch is in “OFF” position.  
Deck Will Not Lift  
Properly  
2. Contact authorized SNAPPER dealer.  
3. Turn key switch to “ON” position.  
27  
SERVICE SCHEDULE  
ITEM  
SERVICE PERFORMED  
REF.  
Page 9  
EACH  
USE  
5
25  
50  
75  
100  
EACH  
SEASON  
HRS HRS HRS HRS HRS  
Check Oil Level  
Engine Oil  
X
Initial Oil Change  
Periodic Oil Change  
Page 15  
Page 14  
X
X*  
Change Oil Filter  
Clean or Replace  
Replace  
Engine Manual  
Engine Manual  
Page 17  
X
Air Cleaner  
Fuel Filter  
X**  
X
X
Clean Radiator Screen &  
Fins  
Check coolant level  
Engine Manual  
& Page 15  
Engine Manual  
& Page 15  
Engine Cooling  
System  
Engine Cooling  
System  
X**  
X
Check Electrolyte  
Charge Battery  
Page 23-24  
Battery  
X
X
X
Page 23-24  
Testing Battery  
Pages 24  
Page 9  
X
X
X
Check Air Pressure  
Tires  
X
X
Check For Wear And  
Tension  
Page 15  
Drive Belts  
Mower Blades  
Mower Deck  
X
Check For Wear, Damage  
& Replacement  
Clean Outside & Underside Page 15  
of Debris Accumulation  
Pages 14,  
20-21  
X
X
Grease or Oil  
Check Oil Level  
Replace Filter  
Pages 15-16  
Lubrication  
Points  
Hydrostatic  
Trans. Oil  
Hydrostatic  
Trans. Filter  
X
X
X
X
Page 16  
Page 16  
First Change at 200 Hours.  
Thereafter every 500 Hours.  
*Change oil every 25 hours when operating under heavy load or high temperatures.  
** Clean more often under dusty conditions or when air debris is present.  
MAINTENANCE PARTS  
4.8.1. MAINTENANCE/REPLACEMENT PARTS  
MAINTENANCE PARTS  
Mower Blades (52” Deck) (Hi Lift)  
Mower Blades (61” Deck) (Low Lift)  
Mower Blades (61” Deck) (Hi Lift)  
Mower Deck Belt (52” Deck)  
2-9246 (3)  
1-7081 (3)  
2-9251 (3)  
4-2776  
Mower Deck Belt (61” Deck)  
3-5542  
Upper Drive Shaft To Hydro Pump Belt  
Deck Drive Shaft To Electric Clutch Belt  
Battery  
3-5544 (2)  
4-1830 (2)  
3-5610  
28  
2 YEAR LIMITED WARRANTY  
For two (2) years from purchase date for the original purchaser's use, SNAPPER, through any authorized  
SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon  
examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.  
SNAPPER FIELD SERVICEABLE SPINDLES and their components used on SNAPPER PRO® Mid Size walks  
and SNAPPERZRIDER® ride on commercial equipment have a three (3) year limited warranty against defects in  
material or workmanship or both.  
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for  
replacement under this warranty must be paid by the purchaser.  
This warranty does not apply to engines and their components, and batteries, as these items are warranted  
separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse,  
improper lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not  
cover any machine or component that has been altered or modified, changing safety, performance, or durability.  
Batteries have a one (1) year prorated warranty period with free replacement if required during the first ninety  
(90) days from the original purchase date. SNAPPER will not be responsible for any installation cost incurred.  
The battery warranty only covers original equipment batteries and does not cover damage to the battery or  
machine caused by neglect or abuse, destruction by fire, explosion, freezing, overcharging, improper  
maintenance, or use of improper electrolyte.  
There is no other express warranty.  
DISCLAIMER OF WARRANTY  
Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to  
two (2) years from purchase date for the original purchaser's use, and up to the extent permitted by law  
and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential  
damages, under any and all warranties are excluded.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the  
exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may  
not apply to you.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE  
SAFETY OF SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED  
WITH THE USE OF SUCH PARTS.  
IMPORTANT: Please fill out the attached SNAPPER Product Registration Card immediately and mail to:  
Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia. 30253  
29  
NOTES  
30  
NOTES  
31  
Safety Instructions & Operator’s Manual for  
OUT FRONT Z-RIDER  
HYDRO DRIVE  
SERIES 0  
IMPORTANT  
Snapper products are built using engines that meet or exceed all applicable emissions requirements on the  
date manufactured. The labels on those engines contain very important emissions information and critical  
safety warnings. Read, Understand, and Follow all warnings and instructions in this manual, the engine  
manual, and on the machine, engine and attachments. If you have any questions about your Snapper product,  
contact your local authorized Snapper dealer or contact Snapper Customer Service at Snapper, McDonough,  
GA. 30253. Phone: (1-800-935-2967).  
The engine exhaust from this product contains chemicals known to the State  
WARNING:  
of California to cause cancer, birth defects or other reproductive harm.  
COPYRIGHT © 2001  
SNAPPER INC.  
ALL RIGHTS RESERVED  
INSTRUCTION No. 7-4370 (I.R. 4/6/01)  
32  

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