Poulan Lawn Mower 183188 User Manual

MODEL NO. PO16542B  
16.5 HP 42 Inch  
LawnTractor  
For Parts and Service, contact our authorized distributor: call 1-800-849-1297  
For Technical Assistance: call 1-800-829-5886  
183188 3.22.02 TR  
PRINTED IN U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Besuretheareaisclearofotherpeoplebeforemowing. Stop  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
machine if anyone enters the area.  
Never carry passengers or children even with the blades off.  
Do not mow in reverse unless absolutely necessary. Always  
look down and behind before and while backing.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the watchful  
care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain could over-  
turn the machine. Tall grass can hide obstacles.  
Use slow speed. Choose a low gear so that you will not have  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down the  
slope.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Donotturnonslopesunlessnecessary, andthen, turnslowly  
and gradually downhill, if possible.  
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
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CONGRATULATIONS onyourpurchaseofanewtractor. It  
has been designed, engineered and manufactured to give  
you the best possible dependability and performance.  
PRODUCT SPECIFICATIONS  
GASOLINE CAPACITY  
AND TYPE:  
1.25 GALLONS  
UNLEADED REGULAR  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center/department. Wehavecompetent,well-trainedtech-  
nicians and the proper tools to service or repair this tractor.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
OIL CAPACITY:  
3 PINTS  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the “SAFETY RULES”.  
SPARK PLUG:  
(GAP: .030")  
CHAMPION RC12YC  
GROUND SPEED (MPH): FORWARD:  
CUSTOMER RESPONSIBILITIES  
1st  
1.1  
1.4  
2.2  
3.3  
4.4  
4.9  
Read and observe the safety rules.  
2nd  
3rd  
4th  
5th  
6th  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
Follow the instructions under “Customer Responsibili-  
ties” and “Storage” sections of this owner’s manual.  
REVERSE: 1.4  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engine’s exhaust system is equipped  
with a spark arrester meeting applicable local or state laws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
TIRE PRESSURE:  
CHARGING SYSTEM:  
BATTERY:  
FRONT:  
REAR:  
14 PSI  
12 PSI  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
AMP/HR:  
MIN. CCA:  
28  
230  
A spark arrester for the muffler is available through your  
nearest authorized service center/department (See RE-  
PAIR PARTS section of this manual).  
CASE SIZE: U1R  
BLADE BOLT TORQUE:  
27-35 FT. LBS.  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS ....................................... 4  
CUSTOMER RESPONSIBILITIES ......................4, 14-18  
ASSEMBLY................................................................ 6-8  
OPERATION............................................................. 9-13  
MAINTENANCE SCHEDULE....................................... 14  
SERVICE AND ADJUSTMENTS .............................19-23  
STORAGE ................................................................... 24  
TROUBLESHOOTING .............................................25-26  
REPAIR PARTS ......................................................28-43  
WARRANTY ................................................................ 45  
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UNASSEMBLEDPARTS  
Steering Wheel  
Seat  
Steering  
Wheel  
Adapter  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1) Lock  
Washer 1/2  
Steering  
Wheel  
Insert  
(1) Bolt  
Steering  
Extension  
Shaft  
Steering  
Boot  
(1) Oil Drain Tube  
For Future Use  
Keys  
(2) Keys  
Slope Sheet  
(1) Locknut 1/2-20  
(1) Large Flat Washer  
(1) Locknut 1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
STEERING  
WHEEL INSERT  
(1) 3/4" wrench  
Pliers  
1/2 HEX NUT  
(2) 7/16" wrenches  
Tirepressuregauge  
Utility knife  
LARGE FLAT  
WASHER  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
STEERING  
WHEEL  
TO REMOVE TRACTOR FROM CAR-  
TON  
STEERING  
BOOT  
TABS  
UNPACK CARTON  
Remove all accessible loose parts and parts cartons  
from carton.  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
ADAPTER  
EXTENSION  
SHAFT  
Check for any additional loose parts or cartons and  
remove.  
1/4 LOCKNUT  
1/4 HEX BOLT  
BEFORE REMOVING TRACTOR FROM  
SKID  
LOWER  
STEERING  
SHAFT  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
Slide extension shaft onto lower steering shaft. Align  
mounting holes in extension and lower shafts and install  
1/4 hex bolt and locknut. Tighten securely.  
TAB  
SLOTS  
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO  
10-12 FT. LBS TORQUE.  
FIG. 1  
Place tabs of steering boot over tab slots in dash and push  
down to secure.  
HOW TO SET UP YOUR TRACTOR  
INSTALL STEERING WHEEL  
Position front wheels of the tractor so they are pointing  
straight forward.  
Remove steering wheel adapter from steering wheel and  
slide adapter onto steering shaft extension.  
Position steering wheel so cross bars are horizontal (left to  
right) and slide inside boot and onto adapter.  
CHECK BATTERY (See Fig. 2)  
Lift seat pan to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
Assemble large flat washer, 1/2 hex nut and tighten se-  
curely.  
Snap steering wheel insert into center of steering wheel.  
Remove protective materials from tractor hood and grill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
SEAT PAN  
LABEL  
TERMINAL  
TERMINAL  
FIG. 2  
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ASSEMBLY  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment bolt.  
TO ROLL TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
Remove adjustment bolt, lock washer and flat washer  
securing seat to cardboard packing and set aside for  
assembly of seat to tractor.  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
bolt, lockwasherandflatwasherloosely. Donottighten  
Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached which  
allowsyoutopressclutch/brakepedalallthewaydown.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment bolt securely.  
Releaseparkingbrakebydepressingclutch/brakepedal.  
Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
WARNING:Beforestarting,read,understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
Be sure all the above assembly steps have been  
completed.  
SEAT  
Check engine oil level and fill fuel tank with gasoline.  
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
Place gear shift lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
SEAT PAN  
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Depress clutch/brake pedal into full "BRAKE" position  
and hold. Move gearshift lever to 1st gear.  
Slowly release clutch/brake pedal and slowly drive  
tractor off skid.  
Applybraketostoptractor, setparkingbrakeandplace  
gearshift lever in neutral position.  
SHOULDER  
BOLT  
FLAT WASHER  
LOCK WASHER  
Turn ignition key to "OFF" position.  
Continue with the instructions that follow.  
ADJUSTMENT  
BOLT  
FIG. 3  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
7
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ASSEMBLY  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory for  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
CHECKLIST  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITYPRODUCT.  
Reduce tire pressure to PSI shown in “PRODUCT  
SPECIFICATIONS” section of this manual.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Batteryisproperlypreparedandcharged. (Minimum1  
hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. SeeTOLEVELMOWERHOUSINGintheService  
and Adjustments section of this manual.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See “TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
LIGHTS ON  
FAST  
SLOW  
OVER TEMP  
LIGHT  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
PARKING BRAKE  
LOCKED  
UNLOCKED  
MOWER LIFT  
FUEL  
CHOKE  
MOWER HEIGHT  
P
ATTACHMENT  
CLUTCH ENGAGED  
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
15  
15  
15  
KEEP AREA CLEAR  
SLOPE HAZARDS  
ATTACHMENT  
CLUTCH DISENGAGED  
(SEE SAFETY RULES SECTION)  
IGNITION  
FREE WHEEL  
(Automatic Models only)  
DANGER, KEEP HANDS AND FEET AWAY  
9
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save  
this manual for future reference.  
LIGHT SWITCH  
POSITION  
ATTACHMENT  
CLUTCH  
LEVER  
IGNITION  
SWITCH  
LIFT LEVER  
PLUNGER  
THROTTLE/CHOKE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
MOWER DECK  
HEIGHT ADJUSTMENT  
POSITIONS  
CLUTCH/BRAKE  
PEDAL  
GEARSHIFT  
LEVER  
PARKING  
BRAKE  
FIG. 4  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH LEVER: Used to engage the  
GEARSHIFT LEVER: Selects the speed and direction of  
tractor.  
ATTACHMENT LIFT LEVER: Used to raise, lower, and  
adjustthemowerdeckorotherattachmentsmountedtoyour  
tractor.  
LIFT LEVER PLUNGER: Used to release attachment lift  
lever when changing its position.  
IGNITION SWITCH: Used for starting and stopping the  
engine.  
mowerblades,orotherattachmentsmountedtoyourtractor.  
LIGHT SWITCH POSITION: Turns the headlights on and  
off.  
THROTTLE/CHOKE CONTROL: Used for starting and  
controllingenginespeed.  
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
PARKINGBRAKE:Locksclutch/brakepedalintothebrake  
position.  
10  
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OPERATION  
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan  
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating  
your tractor or performing any adjustments or repairs. We recommend a wide vision  
safetymaskoverspectaclesorstandardsafetyglasses.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
HOW TO USE YOUR TRACTOR  
TO SET PARKING BRAKE (See Fig. 5)  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Whenengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake will  
shut off the engine.  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
NOTE: Under certain conditions when tractor is standing  
idlewiththeenginerunning,hotengineexhaustgasesmay  
cause “browning” of grass. To eliminate this possibility,  
always stop engine when stopping tractor on grass areas.  
Depress clutch/brake pedal into full “BRAKE” position  
andhold.  
Place parking brake lever in “ENGAGED” position and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in “BRAKE” position. Make sure parking brake  
will hold tractor secure.  
CAUTION: Alwaysstoptractorcom-  
pletely, as described above, before  
leaving the operator's position; to  
empty grass catcher, etc.  
TO USE THROTTLE CONTROL (See Fig. 5)  
Always operate engine at full throttle.  
ATTACHMENT CLUTCH LEVER  
"ENGAGED" POSITION  
Operating engine at less than full throttle reduces the  
batterychargingrate.  
THROTTLE/CHOKE  
CONTROL LEVER  
Full throttle offers the best bagging and mower perfor-  
mance.  
IGNITION KEY  
"DISENGAGED"  
POSITION  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 5)  
The direction and speed of movement is controlled by the  
gearshift lever.  
PARKING BRAKE  
"ENGAGED"  
POSITION  
"BRAKE"  
POSITION  
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral (N) position.  
GEARSHIFT  
LEVER  
Move gearshift lever to desired position.  
Slowly release clutch/brake pedal to start movement.  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO  
SOWILLSHORTENTHEUSEFULLIFEOFYOURTRANSAXLE.  
PARKING BRAKE  
CLUTCH/BRAKE PEDAL  
"DRIVE" POSITION  
"DISENGAGED" POSITION  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 5)  
FIG. 5  
The position of the attachment lift lever determines the  
STOPPING (See Fig. 5)  
MOWERBLADES-  
cutting height.  
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
Tostopmowerblades,moveattachmentclutchleverto  
“DISENGAGEDposition.  
GROUNDDRIVE-  
Thecutting height rangeis approximately1-1/2to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
To stop ground drive, depress clutch/brake pedal into  
full “BRAKE” position.  
Move gearshift lever to neutral (N) position.  
ENGINE-  
Theaveragelawnshouldbecuttoapproximately2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
Move throttle control to slow position.  
NOTE: Failuretomovethrottlecontroltoslowpositionand  
allowingenginetoidlebeforestoppingmaycauseengineto  
“backfire”.  
For best cutting performance, grass over 6 inches in  
Turn ignition key to “OFF” position and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
Never use choke to stop engine.  
11  
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OPERATION  
TO ADJUST GAUGE WHEELS (See Fig. 6)  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
Gaugewheels areproperlyadjustedwhentheyareslightly  
offthegroundwhenmowerisatthedesiredcuttingheightin  
operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
TO OPERATE ON HILLS  
NOTE:Adjust gauge wheels with tractor on a flat level  
surface.  
CAUTION: Donotdriveupordownhills  
with slopes greater than 15° and do not  
drive across any slope.  
Adjust mower to desired cutting height (See “TO AD-  
JUST MOWER CUTTING HEIGHT” in the Operation  
section of this manual).  
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slowerposition.  
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
With mower in desired height of cut position, gauge  
wheelsshouldbeassembledsotheyareslightlyoffthe  
ground. Install gauge wheel in appropriate hole with  
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16  
locknut and tighten securely.  
Repeatforoppositesideinstallinggaugewheelinsame  
adjustmenthole.  
GAUGE  
WHEEL  
MOUNTING  
BRACKET  
Move gearshift lever to 1st gear. Be sure you have  
allowed room for tractor to roll slightly as you restart  
movement.  
Torestartmovement,slowlyreleaseparkingbrakeand  
clutch/brakepedal.  
Make all turns slowly.  
3/8-16  
LOCKNUT  
17/32 WASHER  
TO TRANSPORT  
3/8 WASHER  
SHOULDER  
BOLT  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
GAUGE WHEEL  
When pushing or towing your tractor, be sure gearshift  
lever is in neutral (N) position.  
Do not push or tow tractor at more than five (5) MPH.  
FIG. 6  
TO OPERATE MOWER (See Fig. 7)  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
NOTE: Toprotecthoodfromdamagewhentransportingyour  
tractor on a truck or a trailer, be sure hood is closed and  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, while on a slope, is dangerous. Tires can lose traction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
"ENGAGED" POSITION  
ATTACHMENT LIFT  
LEVER HIGH POSITION  
BEFORE STARTING THE ENGINE  
LOW  
POSITION  
CHECK ENGINE OIL LEVEL  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
“FULL” mark on dipstick is reached. Do not overfill.  
ATTACHMENT  
DEFLECTOR  
SHIELD  
CLUTCH LEVER  
"DISENGAGED"  
POSITION  
For cold weather operation you should change oil for  
easier starting (See “OIL VISCOSITY CHART” in the  
Customer Responsibilities section of this manual).  
Tochangeengineoil,seetheCustomerResponsibilities  
section in this manual.  
FIG. 7  
12  
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OPERATION  
ADD GASOLINE  
COLD WEATHER STARTING ( 50° F and below)  
Fill fuel tank to bottom of filler neck. Do not overfill. Use  
Whenenginestarts,allowenginetorunwiththethrottle  
control in the choke position until the engine runs  
roughly, thenmovethrottlecontroltofastposition. This  
may require an engine warm-up period from several  
secondstoseveralminutes,dependingonthetempera-  
ture.  
fresh,clean,regularunleadedgasolinewithaminimum  
of 87 octane. (Use of leaded gasoline will increase  
carbon and lead oxide deposits and reduce valve life).  
Donotmixoilwithgasoline. Purchasefuelinquantities  
thatcanbeusedwithin30daystoassurefuelfreshness.  
The attachments can also be used during the engine  
warm-upperiod.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See “TO  
ADJUST CARBURETOR” in the Service and Adjustments  
section of this manual.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
MOWING TIPS  
Tire chains cannot be used when the mower housing is  
attached to tractor.  
Mower should be properly leveled for best mowing  
performance. See “TO LEVEL MOWER HOUSING” in  
the Service and Adjustments section of this manual.  
CAUTION: Alcoholblendedfuels(called  
gasohol or using ethanol or methanol)  
canattractmoisturewhichleadstosepa-  
ration and formation of acids during  
storage. Acidicgascandamagethefuel  
systemofanenginewhileinstorage. To  
avoidengineproblems,thefuelsystem  
shouldbeemptiedbeforestorageof30  
daysorlonger. Drainthegastank,start  
the engine and let it run until the fuel  
lines and carburetor are empty. Use  
fresh fuel next season. See Storage  
Instructionsforadditionalinformation.  
Neveruseengineorcarburetorcleaner  
products in the fuel tank or permanent  
damage may occur.  
Thelefthandsideofmowershouldbeusedfortrimming.  
Drivesothatclippingsaredischargedontotheareathat  
has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 8).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
Do not mow grass when it is wet. Wet grass will plug  
mowerandleaveundesirableclumps. Allowgrasstodry  
beforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
chargeofmaterial. Regulategroundspeedbyselecting  
a low enough gear to give the mower cutting perfor-  
mance as well as the quality of cut desired.  
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
TO START ENGINE (See Fig. 5)  
Whenstartingtheengineforthefirsttimeoriftheenginehas  
run out of fuel, it will take extra cranking time to move fuel  
from the tank to the engine.  
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
Place gear shift lever in neutral (N) position.  
Move attachment clutch to “DISENGAGED” position.  
Move throttle control to choke position.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
Insert key into ignition and turn key clockwise to  
“START” position and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute. If the engine does not start  
after several attempts, move throttle control to fast  
position, wait a few minutes and try again. If engine still  
does not start, move the throttle control back to the  
choke position and retry.  
WARM WEATHER STARTING (50° F and above)  
Whenenginestarts,movethethrottlecontroltothefast  
position.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
FIG. 8  
13  
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