Poulan Lawn Mower 177110 User Manual

OWNER'S MANUAL

MODELNO. 271470

13.5HP38INCH

LAWNTRACTOR

•

Assembly

•

Operation

Maintenance

Service and Adjustments

Troubleshooting

Repair Parts

•

For Parts and Service, contact our authorized distributor:

call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

177110 Rev. 1 01.30.01 RH

PRINTED IN U.S.A.

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SAFETY RULES

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product

as manufactured is free from defects in materials and workmanship. For a period

of one (1) year from date of purchase by the original consumer purchaser, we will

repair or replace, at our option, without charge for parts or labor incurred in

replacing parts, any part which we find to be defective due to materials or

workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured

transaxle/transmission components, battery (except as noted below) or

components parts thereof. Please refer to the applicable manufacturer's

warranty on these items.

III. CHILDREN

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

2. Transportation charges for the movement of any power equipment unit or

attachment are the responsibility of the purchaser. Transportation charges for

any parts submitted for replacement under this warranty must be paid by the

purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace,

without charge to you, any battery which we find to be defective in manufac-

ture, during the first ninety (90) days of ownership. After ninety (90) days, we

will exchange the Battery, charging you 1/12 of the price of a new Battery for

each full month from the date of the original sale. Battery must be maintained

in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes

is limited to 90 days from the date of original purchase.

5. This Warranty applies only to products which have been properly assembled,

adjusted, operated, and maintained in accordance with the instructions

furnished. This Warranty does not apply to any product which has been

subjected to alteration, misuse, abuse, improper assembly or installation,

delivery damage, or to normal wear of the product.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

IV. SERVICE

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters,

normal wear, normal adjustments, standard hardware and normal mainte-

nance.

7. In the event you have a claim under this Warranty, you must return the product

to an authorized service dealer.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

Should you have any unanswered questions concerning this Warranty, please

contact:

Electrolux Home Products

a division of WCI Outdoor Products, Inc.

In Canada contact:

Electrolux Home Products

Outdoor Products Customer Service Dept. a division of WCI Outdoor Products, Inc

250 Bobby Jones Expressway

Augusta, GA 30909 USA

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your product

and the name and address of the authorized dealer from whom it was pur-

chased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL

DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME

TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES.

Some areas do not allow the limitation of consequential damages or limitations

of how long an implied Warranty may last, so the above limitations or exclusions

may not apply to you. This Warranty gives you specific legal rights, and you may

have other rights which vary from locale to locale.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

This is a limited Warranty within the meaning of that term as defined in the

Magnuson-Moss Act of 1975.

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TRACTOR--MODELNUMBER271470

SAFETY RULES

MOWER DECK

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

KEY PART

NO. NO.

KEY PART

NO. NO.

DESCRIPTION

170280

72140506

138017

169970

MowerHousingAssembly

Bolt, Carriage 5/16-18 x 3/4

Bracket Asm. Fram Sway Bar

Bracket, Asm. Deck Sway

Bar

165723

149846

144200

76020312

7631J

128772

19111216

19131612

Spacer, Retainer

Knob

Belt

Pin, Cotter 3/32 x 3/4

Runner,LH

Runner,RH

Washer 11/32 x 3/4 x 16 Ga

Washer 13/32 x 1 x 12 Ga

Spacer, Retainer

Stiffener, Idler Arm

Bolt, Hex Head 3/8-16 x2-1/2

Upstop Deck Front 38"

Screw 5/16-18 x 3/4

Rod, Brake, LH

4939M

Retainer,Spring

130832

850857

10030600

140296

Asm. Suspension Rear

Bolt, Hex 3/8-24 x 1-1/4 Gr 8

Washer, Lock, Hlcl Sprg 3/8

Washer,HardBladeMower

Vented

Blade, Mower, Mulching 38"

Shaft and Bearing Assembly

(Includes Key Number 15)

MandrelHousing,Vented

BallBearing, Mandrel

Stripper, Mower, Vented

Bolt, Shoulder

Nut, Crownlock 5/16-18

Bracket, Mower Deflector

Cap, Sleeve

Spring, Deflector

Nut, Push

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

107 133502

108 133503

109 74760640

110 142587

113 17060512

122 131289

123 169971

146 165891

148 169022

149 165898

150 19091216

151 169670

152 172758

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720410

WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

134148

137645

Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

128774

110485X

140329

132827

73680500

137607

105304X

123713X

110452X

Rod, Brake, RH

Bolt Carriage Idler

Spring Return Idler

RetainerSpringYellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 38 In

Washer Flat 3/8” Type B

Spring Retainer

Spring Retention Lever

Spacer

RodClutch

Screw Hex Thd Cut

1/4-20x5/8

Mandrel Assembly (Includes

Key Numbers 12-15, 17-19,

31 and 33)

WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

106736X428 Shield, Deflector

19111016

106735X

157722

129963

153532

137266

131494

73680600

4497H

Washer 11/32 x 3/4 x 16 Ga

Rod,Hinge

Screw, Thdro Washer Hd

Washer, Spacer

Pulley,Mandrel

Nut, Flangelock 9/16

Pulley, Idler, Flat

Nut Crownlock 3/8-16

Retainer,Spring

Brake Assembly

WasherHardened

Idler Arm Assembly

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

- -

130794

- -

171665

MowerDeck,Complete

130840

133943

133840

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

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TRACTOR--MODELNUMBER271470

PRODUCT SPECIFICATIONS

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under “Mainte-

nance” and “Storage” sections of this

owner’s manual.

MOWER DECK

GASOLINE

CAPACITY

ANDTYPE:

1.25 GALLONS

UNLEADED

REGULAR

OILTYPE

(API-SF/SJ):

SAE 30(ABOVE 32°F)

SAE 5W-30

(Below 32°F)

146

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine’s exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest authorized service

center/Department (See REPAIR PARTS

section of this manual).

OIL CAPACITY: 3 PTS

148

107

SPARK PLUG:

(GAP: .030”)

CHAMPION

RJ19LM

157

158

108

156

VALVE

INTAKE: .005”-.007”

EXHAUST:.009”-.011”

153

155

151

152

CLEARANCE:

GROUND SPEEDFORWARD:

(MPH):

1ST

2ND

3RD

4TH

5TH

1.1

2.2

3.4

4.3

5.5

153

154

150

REVERSE: 1.7

123

TIRE

PRESSURE:

FRONT:

REAR:

14 PSI

12 PSI

113

110

CHARGING

SYSTEM:

3 AMPS BATTERY

5 AMPS HEADLIGHTS

122

BATTERY:

AMP/HR: 25

MIN. CCA: 190

CASE SIZE:U1R

109

BLADE BOLT

TORQUE:

27-35 FT. LBS

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest authorized service center.

We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the “SAFETY RULES”.

149

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TRACTOR--MODELNUMBER271470

UNASSEMBLED PARTS

LIFTASSEMBLY

Steering Wheel

(1) Hex Bolt

3/8-16 x 1

KEY PART

NO. NO.

DESCRIPTION

Steering

Wheel Insert

159460

159471

Wire Asm Inner W/plunger

Shaft Asm Lift

105767X

12000002

19211621

120183X

125631X

122365X

139865

139866

4939M

173288

73350800

130171

73800800

139868

163552

169865

73540600

Pin Groove 1 500 Zinc

E Ring#5133-62

Washer Pltd 21/32 X 1 X 21ga

Bearing Nylon Blk 629 Id

Grip Handle Fluted Blk

Button Plunger Red

Link Lift LH

Link Lift RH

RetainerSpring

Link Front

Nut Jam Hex 1/2-13 Unc

Trunnion Blk Zinc

(1) Large Flat Washer

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Hex Bolt 5/16-18 x 1-1/4

Steering

Extension

Steering Wheel

Adapter

Nut Lock w/Wsh 1/2-13 UNC

ArmSuspensionRear

RetainerSpringZinc

Bearing Pvt Lift

Shaft

Steering

Boot

Nut Crownlock 3/8-24

Seat

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1)Knob

Slope Sheet

Keys

(2) Keys

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TRACTOR--MODELNUMBER271470

ASSEMBLY

LIFTASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench

(2) 1/2" wrench

(1) Pliers

(1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

Steering Wheel Insert

Bolt

3/8 Lock Washer

TO REMOVETRACTOR FROM

CARTON

• Remove all accessible loose parts

and parts cartons from carton.

• Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

Large Flat Washer

Steering Wheel

Tabs

• Check for any additional loose parts

or cartons and remove.

Steering Boot

BEFORE REMOVINGTRACTOR

FROM SKID

ATTACH STEERING WHEEL

Adapter

Extension Shaft

5/16 Locknut

5/16 Hex Bolt

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes in

extension and lower shafts and install

5/16 hex bolt and locknut. Tighten

securely.

Lower Steering

Shaft

Tab

Slots

• Place tabs of steering boot over tab

slots in dash and push down to secure.

HOWTO SET UPYOURTRACTOR

CHECK BATTERY

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Lift seat pan to raised position and

open battery box door.

• If this battery is put into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one hour

at 6-10 amps. (See "BATTERY" in

Maintenance section of this manual for

charging instructions).

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TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

TRACTOR--MODELNUMBER271470

Seat Pan

DECALS

Label

Battery Box

Door

Terminal

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N)

position.

• Roll tractor forward off skid.

• Remove banding holding deflector

shield up against tractor.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

•

Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

•

Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

Lower seat into operating position

and sit in seat.

Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

Get off seat without moving its

adjusted position.

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N)

position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

KEY PART

177109

176394

171828

171829

145005

171830

156867

156439

DecalLowerDash

DecalEngine

DecalHood

DecalFender

Decal Battery Danger

DecalSteering

- -

4900J

Decal, Clutch/Brake Eng

Decal V-Belt Dr Sch tractor

Decal V-Belt sch

Decal Handle Lft Height

Adjust (Lift Handle)

Owner’sManual, English

Owner’sManual,Spanish

146046

136832

138311

•

- -

177110

177111

Decal, Oper sdl P/L Gear

Decal Fender Dnger

•

Raise seat and tighten adjustment

knob securely.

• Depress clutch/brake pedal into full

“BRAKE” position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to “OFF” position.

Continue with the instructions that follow.

Seat

Shoulder

Bolt

KEY PART

NO. NO.

WHEELS ANDTIRES

Seat Pan

DESCRIPTION

Cap Valve Tire

Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

59192

65139

106222X

59904

5,8

106732X427 Rim Asm 6"front White Service

278H

9040H

4,10

Fitting Grease (Front Wheel Only)

Bearing Flange (front Wheel

Only)

Flat Washer

3,9

- -

106108X427 Rim Asm 8"rear White Service

124635X

7152J

TireRear

Tube Rear (Service Item Only)

Adjustment

Knob

104757X428 Cap Axle Blk 1 50 X 1 00

144334 Sealant, Tire ( 10 oz. Tube)

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

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TRACTOR--MODELNUMBER271470

CHECKTIRE PRESSURE

CHECKLIST

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

“PRODUCT SPECIFICATIONS”

section of this manual.

SEAT ASSEMBLY

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THATYOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING

CHECKLIST:

All assembly instructions have been

completed.

No remaining loose parts in carton.

Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

Seat is adjusted comfortably and

tightened securely.

All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

Check wiring. See that all connections

are still secure and wires are properly

clamped.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of this

manual.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See “TO ADJUST

BRAKE” in the Service and Adjustments

section of this manual.

WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

Engine oil is at proper level.

Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

Become familiar with all controls - their

location and function. Operate them

before you start the engine.

Be sure brake system is in safe

operating condition.

KEY PART

NO. NO.

KEY PART

NO. NO.

DESCRIPTION

Seat

Bracket Pvt St

DESCRIPTION

127427

140551

121248X

72050412

134300

121250X

123976X

171852

73800500

19171912

127018X

Bushing Snap Blk Nyl 50 Id

Bolt Rdhd Sht 1/4-20x1-1/2

Spacer Split 28x 96 Yel Zinc

Spring Cprsn 1 27 Blk Pnt

Nut Lock 1/4 Lge Flg Gr 5

Bolt Shld 5/16-18 Unc

Nut Lock Hex W/Ins 5/16-18

Washer 17/32 x1-3/16x12 Ga

Bolt Shoulder 5/16-18 x 62

71110616

19131610

145006

Bolt Fin Hex 3/8-16unc x 1

Washer Flat 13/32 x1 x10 Ga

Clip Push-In Hinged

Locknut Hex W/Wsh 3/8-16

Spring Seat Cprsn 2 250 Blk

Screw 3/8-16 x 1

Washer 13/32 x 1 x 14 Ga

Pan Seat

Knob Seat Adj. Wingnut

Bracket Mounting Switch

73800600

124181X

17000616

19131614

174894

166369

121246X

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

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TRACTOR--MODELNUMBER271470

OPERATION

ENGINE

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

KEY PART

NO. NO.

DESCRIPTION

170551

17720410

- - - - - -

ControlTh/ch

BATTERY

CAUTION OR

WARNING

REVERSE

FORWARD

FAST

SLOW

Screw Hex Thd Cut 1/4-20x5/8 T

EngineBriggsModel28R707-1147-E1

(Order parts from Engine Manufacturer)

Muffler

137348

165291

148456

11050600

169837

137180

109202X

140527

123487X

137040

Gasket Eng 1 313 Id Tin Plated

Tube Drain Oil Easy

Washer Lock Ext Tooth 3/8

ShieldBrowning

Kit Spark Arrestor (Flat Scrn)

Tank Fuel Front 1 25

CapAsmFuel

Clamp Hose Blk

Line Fuel 20"

Plug Drain Oil Easy

Bushing Snap Nyl Blk Fuel Line

Screw Hexwsh Thdrol 1/4-20 x 3/4

Screw Hex Wsh Thdrol 3/8-16

Washer 9/32 x 7/8 x 16 ga

Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18 x 3/4

Screw 3/8-16 x 1-1/4

LIGHTS ON

OVER TEMP

LIGHT

ENGINE ON

ENGINE OFF

OIL PRESSURE

148315

124028X

17670412

17000612

19091416

10040500

71070512

17060620

73510400

PARKING BRAKE

LOCKED

UNLOCKED

MOWER LIFT

FUEL

CHOKE

MOWER HEIGHT

Nut Keps Hex 1/4-20 UNC

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

ATTACHMENT

CLUTCH ENGAGED

REVERSE

NEUTRAL

HIGH

LOW

PARKING BRAKE

KEEP AREA CLEAR

SLOPE HAZARDS

ATTACHMENT

CLUTCH DISENGAGED

(SEE SAFETY RULES SECTION)

IGNITION

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS AND FEET AWAY

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TRACTOR--MODELNUMBER271470

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

ENGINE

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Lever

Ignition Switch

Light Switch

Lift

Lever

Plunger

Throttle/Choke

Control

Attachment

Lift Lever

Clutch/

Brake Pedal

Height

Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

OPTIONAL EQUIPMENT

Spark Arrester

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

GEARSHIFT LEVER - Selects the speed

and direction of tractor.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

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TRACTOR--MODELNUMBER271470

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

STEERING

• Turn ignition key to “OFF” position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause “browning” of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

KEY PART

NO. NO.

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

“BRAKE” position and hold.

• Place parking brake lever in “EN-

GAGED” position and release pres-

sure from clutch/brake pedal. Pedal

should remain in “BRAKE” position.

Make sure parking brake will hold

tractor secure.

DESCRIPTION

140044X428 SteeringWheel

154427

156483

157473

6266H

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing,SteeringColumn

Draglink

Washer, Lock

Spacer Bearing Axle Front

Hexflange Lock

Shaft Assembly, Steering

Washer, Thrust .515 x .750 x .033

Support, Shaft

Screw, Hex Wshhd

Pittman Shaft Assembly

Bracket, Steering

Bushing, Link, Drag

Gear, Sector

121748X

19272016

12000029

3366R

169832

10040600

136518

145212

156546

57079

160395

165857

165851

154406

126847X

136874

19131416

17060612

76020412

130465

155099

152927

140045X428 Cap, SteeringWheel

19133812

7810H

100711L

145054X428 Boot, Steering

121749X

153720

121232X

6855M

73800500

74780520

167902

74780616

160367

Attachment Clutch

Lever “Engaged”

Throttle/Choke

Control

Position

Ignition Key

TO USE THROTTLE CONTROL

Washer 13/32 x 7/8 x 16 Gauge

Screw, 3/8-16 x 3/4

Rod,Tie

Bushing, Steering

“Disengaged”

Position

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

Clutch/

Brake

Pedal

Parking

Brake

Screw

“Engaged”

Position

Washer 13/32 x 2-3/8 x 12 Gauge

Gripco Nut

Adaptor, Steering Wheel

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

Gearshift

Lever

Washer 25/32 x 1-1/4 x 16 Gauge

Shaft Extension Steering

Cap,Spindle

“Brake”

Position

“Disengaged”

Position

Fitting, Grease

Nut lock Hex w/Ins 5/16-18

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Kit Steering Asm Service

Bolt Fin Hex 3/8-16 x 1-1/4

Spacer Brace Axle

BearingArmPittman

Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga.

Bolt Hex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front

FastenerChristmasTree

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to “DISENGAGED”

position.

154404

72140618

169827

19132012

74950612

169835

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful

life of your transaxle.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full “BRAKE” position.

• Move gearshift lever to neutral (N)

position.

133835

NOTE: All component dimensions given in U. S. inches

1 inch = 25.4 mm

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

“backfire”.

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TO ADJUST MOWER CUTTING HEIGHT

TO OPERATE ON HILLS

TRACTOR--MODELNUMBER271470

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

STEERING

• Press plunger with thumb and move

lever to desired position.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

Attachment Clutch Lever

“Engaged” Position

Attachemnt

Lift Lever

High Position

Low

Position

“Disengaged”

Position

Deflector

Shield

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BEFORE STARTINGTHE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

TO START ENGINE

TRACTOR--MODELNUMBER271470

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N)

position.

• Move attachment clutch to “DISEN-

GAGED” position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to “START” position and

release key as soon as engine starts.

Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

GROUND DRIVE

• Check engine oil with tractor on level

ground.

KEY PART

NO. NO.

KEY PART

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until “FULL” mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See “OIL

VISCOSITY CHART” in the Mainte-

nance section of this manual).

DESCRIPTION

NO. NO.

DESCRIPTION

- - - - - -

TransaxleDanaD4360-139

(Order parts from transaxle

Manufacturer)

Spring Return Brake T/a Zinc

Pulley Transaxle 18/20" tires

Ring Retainer # 5100-62

Strap Torque 30 Degrees

Screw 5/16-18 x 3/4

165838

19131312

127783

Keeper Belt Idler

Washer 13/32 x 13/16 x 12 Ga

Pulley Idler V Groove Plastic

Bellcrank Asm. Clutch

Retainer Belt Style Spring

Bolt Hex Hd 3/8-16unc x1-1/2

Nut Crownlock 3/8-16 UNC

Nut Crown Lock 5/16-18

Link Clutch 7 66

Spring Return Clutch 6 75

Bolt Fin Hex 3/8-16 unc x 1-1/4

V-Belt Gd Drive 9530

Keeper Belt Centerspan

Screw 3/8-16 x 3/4

Cover Pedal Blk Round

Pulley Eng Cl Mech 38deg

Bolt Hex 7/16-20 x 4 Gr 5

Washer Lock Hlcl Spr 7/16

Keeper Belt Engine FP

Guide Belt Mower Drive RH

Washer 13/32 x 1-1/4 x12 Ga

Spacer Axle

Washer 25/32 x 1-1/4 x16 Ga

E-ring#5133-75

Key Square 2 0 x 1845/ 1865

Washer 25/32 x1-5/8 x 16 Ga

Washer 9/32 x 3/4 x 10 Ga

Strap Torque LH LT

146682

154407

123666X

12000028

121520X

17060512

162240

123205X

74760624

73680600

73680500

105710X

105709X

74760620

160855

Bracket Saddle Shift T/a

Rod Shf Sdl LY/YT Str Blk

Pin Cotter 1/8 x 1 Cad

131679

76020416

105701X

19151216

74550412

10040400

74490544

74780616

73800600

106933X

130804

73350600

106888X

19131016

76020412

145204

71673

174973

74760512

155071

120183X

19211616

1572H

• To change engine oil, see the Mainte-

nance section in this manual.

Washer Plate 388 Sq Hole

Washer 15/32 x 3/4 x 16ga

Bolt 1/4-28unf Gr8 W/Patch

Washer Lock Hvy Helical 1/4

Bolt Hex Flghd 5/16-18 x Gr. 5

Bolt Fin Hex 3/8-16 UNC x 1 Gr. 5

Nut Lock Hex W/Ins. 3/8-16 Unc

Knob Rd 1/2-13 Plstc Thds

Rod Brake Blk Zinc 26 840

Nut Hex Jam 3/8-16 Unc

Spring Rod Brake 2 00 Zinc

Washer 13/32 x 5/8 x 16 Ga

Pin Cotter 1/8 x 3/4 Cad

Rod Brake Parking Lt/Yt

Cap Brake Parking

Bracket Mtg Transaxle

Bolt Hex Hd 5/16-18unc x 3/4

Shaft Asm Pedal Foot

Bearing Nylon Blk 629 Id

Washer 21/32 x 1 x 16 Ga

Pin Roll 3/16 x 1"

169691

17060612

8883R

ADD GASOLINE

140186

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

71170764

10040700

154778

134683

19132012

109502X

121749X

12000001

123583X

121748X

WARM WEATHER STARTING (50° F and

above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

IMPORTANT: When operating in

112 19091210

113 127285X

116 72110610

150 165850

151 19133210

170 173898

temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

Bolt Rdhd Sq Neck 3/8-16 x 1.25

Bushing Bellcrank GRD Drive

Washer 13/32 x 2 x 10 Ga.

Keeper Belt Transaxle Gear

Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5

WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

131494

74760644

Pulley Idler Flat

202 72110612

Bolt Fin Hex

3/8-16 UNC x 2-3/4 Gr. 5

Spacer Split 395 x 59 Bzp

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

COLD WEATHER STARTING ( 50° F and

below)

4470J

• When engine starts, allow engine to

run with the throttle control in the choke

position until the engine runs roughly,

then move throttle control to fast

position. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

• The attachments can also be used

during the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See “TO ADJUST CARBURETOR” in the

Service and Adjustments section of this

manual.

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• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

TRACTOR--MODELNUMBER271470

MOWINGTIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See “TO

LEVEL MOWER HOUSING” in the

Service and Adjustments section of

this manual.

GROUND DRIVE

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

212

116

202

112

113

170

150

151

120

119

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TRACTOR--MODELNUMBER271470

MAINTENANCE

CHASSIS AND ENCLOSURES

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

SERVICE DATES

Check Brake Operation

Check Tire Pressure

KEY PART

NO. NO.

Check Operator Presence and

Interlock Systems

DESCRIPTION

Check for Loose Fasteners

169831

169061

17060612

155272

Chassis

Drawbar

Screw 3/8-16 x 3/4

BumperHood/Dash

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

155924X014 Saddle Slkscr Flt LT

155138 ClipRetainerSlide-On

168347X011 Dash

Check Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

72140608

155927

145660

172107X010 Panel Slkscr Dash RH

74180512

73510500

Bolt Rdhd Sqnk 3/8-16unc X 1

Panel Dash LH

ClipTinnermanGrilleP/L

Check Engine Oil Level

Change Engine Oil

2,3

Screw Mach TRHD 5/16-18 unc x 3/4

Nut Keps 5/16-18 Unc

Clean Air Filter

159639X417 HoodAsm

Clean Air Screen

126938X

74780616

19131312

73680600

150407

150209X599 Lens Headlight Bar Clear

169465X417 Fender

BumperHood

Inspect Muffler/Spark Arrester

Bolt Fin Hex 3/8-16 unc x 1 Gr. 5

Washer 13/32 X 13/16 x 12 Ga

Nut Hex Lock W/Ins. 3/8-16 Unc

Grille/Lens Asm

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

136619

Bracket Fender Repl 109873x

105476X417 Footrest Pnt Lh

105475X417 Footrest Pnt Rh

72140606

17490508

169834

73800400

19091416

144697

161464

144696

74780412

150127

1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.

2 - Service more often when operating in dirty or dusty conditions.

3 - If equipped with oil filter, change oil every 50 hours.

4 - Replace blades more often when mowing in sandy soil.

6 - Not required if equipped with maintenance-free battery.

7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

Bolt Rdhd Sht Sqnk 3/8-16 x 3/4

Screw Thdrol 5/16-18 x 1/2

Bracket Asm Pivot Mower Rear

Nut Lock Hex w/Ins 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracket, Grille LH

Screw

Bracket, Grille RH

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

Spindle

Zerk

Bolt Hex 1/4-20 x 3/4

Air Duct P/L

145 156524

206 170165

208 17670608

209 17000612

212 156494

Rod Pivot Chassis/Hood

Bolt Shoulder 5/16-18

Screw thdrol 3/8-16 x 1/2

Screw Hex Wsh Thdrol 3/8-16

Insert Lens Reflective

Plug Button Blk 359 Dia Choke

Front Wheel

Bearing

Zerk

Front Wheel

Bearing Zerk

- -

5479J

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

Engine

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

SAE OR 10W30 MOTOR OIL

REFER TO MAINTENANCE “ENGINE”

SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

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IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

TRACTOR--MODELNUMBER271740

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See “TO ADJUST BRAKE” in the

Service and Adjustments section of this

manual).

CHASSIS AND ENCLOSURES

212

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing

Center

Edge Up

Hole

TIRES

• Maintain proper air pressure in all tires

(See “PRODUCT SPECIFICATIONS”

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Mandrel

Lock Washer

Assembly

Hex Bolt

Star

(Grade)*

Flat Washer

Blade

*A Grade 8 heat treated bolt can be identified by six

lines on the bolt head.

TO SHARPEN BLADE

209

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

208

209

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

209

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

145

205

208

balanced.

206

BLADE CARE

205

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

5/8” Bolt or Pin

Blade

BLADE REMOVAL

Center Hole

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

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• Keep battery and terminals clean.

• Keep battery bolts tight.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

TRACTOR--MODELNUMBER271470

ELECTRICAL

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers. (8) hours of operation. Tighten oil fill cap/

Adding or checking level of electrolyte is

not necessary.

dipstick securely each time you check the

oil level.

KEY PART

NO. NO.

DESCRIPTION

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to “leak”

power.

TO CHANGE ENGINE OIL

144925

Battery 12 Volt 25 Amp

Bolt, Hex Head 1/4-20 unc x 3/4

Case, Battery Mech Hinge

Switch, Interlock Push-In

Harness, Light Socket (Includes 4152J)

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11"

Cable, Battery, 6 Gauge, Red, W/16 Wire

Fuse

Nut Keps Hex 1/4-20 UNC

Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger

Switch, Ignition

Key, Ignition

Harness, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

Cover,Terminal,Red

Solenoid

AdaptorAmmeterRectangular

Protection Wire Loop

74760412

156417

153664

166181

4152J

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See “REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

4799J

146147

175158

73510400

4207J

121305X

175566

140401

170217

71110408

131563

175141

140844

141940

•

Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

Remove cap from end of drain valve

and install the drain tube onto the

fitting.

Unlock drain valve by pushing inward

slightly and turning counterclockwise.

To open, pull out on the drain valve.

After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

Remove the drain tube and replace

the cap onto to the end of the drain

valve.

Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

“PRODUCT SPECIFICATIONS”

section of this manual.

•

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

•

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

•

Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at “FULL” line on

dipstick.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, or SJ.

Select the oil’s SAE viscosity grade

according to your expected operating

temperature.

Oil Drain Valve

Drain

Tube

SAE VISCOSITY GRADES

Closed

and

Locked

Position

SAE 30

5W-30

0°

-20°

30°

32° 40°

0°

100°

30° 40°

60°

80°

°F

°C

-20°

10°

-30°

-10°

20°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils

will result in increased oil consumption

when used above 32°F. Check your

engine oil level more frequently to avoid

possible engine damage from running

low on oil.

Cap

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CLEAN AIR SCREEN

TO SERVICE CARTRIDGE

• Remove cartridge nut.

REPAIR PARTS

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

• Carefully remove cartridge to prevent

debris from entering carburetor. Clean

base carefully to prevent debris from

entering carburetor.

• Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace cartridge.

• Reinstall cartridge, nut, precleaner,

cover and secure with knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

TRACTOR--MODELNUMBER271470

ELECTRICAL

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating.

• Remove screws from blower housing

and lift housing and dipstick tube

assembly off engine.

• Cover oil fill opening to prevent entry of

dirt.

• Use compressed air or stiff bristle

brush to thoroughly clean engine

cooling fins.

Cover

Knob

• To reassemble, reverse above proce-

dure.

Cartridge

Nut

Blower Housing

Screws

Paper

Cartridge

Foam Pre-

Cleaner

Dipstick Tube

Assembly

Air Screen

Base

Spark

Plug

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUGS

Engine

Cooling Fins

AIR FILTER

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in “PRODUCT SPECIFICATIONS”

section of this manual.

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre-

cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with

knob(s).

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks and

clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

Clamp

Fuel Filter

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We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

CLEANING

TRACTOR--MODELNUMBER271470

• Clean engine, battery, seat, finish, etc.

SCHEMATIC

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

RED

BLACK

BATTERY

SERVICE AND ADJUSTMENTS

CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

RED

FUSE

STARTER

AMMETER

(OPTIONAL)

BLACK

• Place attachment clutch in “DISENGAGED” position.

• Turn ignition key “OFF” and remove key.

WHITE

SOLENOID

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

RED

CLUTCH / BRAKE

(PEDAL UP)

WHITE

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift lever to its highest

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in “DISEN-

GAGED” position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift

clutch spring off pulley bolt.

• Remove large retainer spring, slide

collar off and push housing guide out of

bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

SEAT SWITCH

IGNITION

SWITCH

(NOT OCCUPIED)

WHITE

BLACK

ATT'MENT CLUTCH

(CLUTCH OFF)

GROUNDING

CONNECTOR

BLACK

HOUR

METER

(OPTIONAL)

SPARK

PLUG

BLACK

IGNITION

UNIT

GAP

FUEL

LINE

(2 PLUGS ON

BLUE

TWIN CYL. ENGINES)

CHARGING SYSTEM OUTPUT

3 AMP DC @ 3600 RPM

28 VOLTS AC MIN. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

RED

FUEL SHUT-OFF SOLENOID

(IF SO EQUIPPED)

LIGHTING SYSTEM OUTPUT

5 AMP AC @ 3600 RPM

ALTERNATOR

DIODE

ORANGE

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

NOTE

YOUR TRACTOR IS

BROWN

BLACK

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

Suspension Arms

Small Retainer Spring

Clutch Spring

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

HEADLIGHTS

Square Hole

Engine Pulley

Front Link

NON-REMOVABLE

CONNECTIONS

Retainer Springs

(Both Sides)

IGNITION SWITCH

Retainer Spring

REMOVABLE

CONNECTIONS

POSITION CIRCUIT “MAKE”

Anti-Sway Bar

Collar

OFF

RUN/LIGHT

M+G+A1

B+A1

NONE

A2+L

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

RUN

B+A1

NONE

START B + S + A1 NONE

Housing Guide

Large Retainer Spring

Bracket

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Check adjustment on right side of tractor.

Measure distance “D” directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut “E”

on both front links an equal number of

turns.

• When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nuts “F”

against trunnion on both front links.

• To raise front of mower, loosen nut “F”

from trunnion on both front links.

Tighten nut “E” on both front links an

equal number of turns.

TO LEVEL MOWER HOUSING

TROUBLESHOOTING CHART

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See “PROD-

UCT SPECIFICATIONS” section of this

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

PROBLEM

CAUSE

CORRECTION

Mower blades will

not rotate

•

Obstruction in clutch

mechanism.

Worn/damaged mower

drive belt.

•

Remove obstruction.

•

Replace mower drive belt.

•

Frozen idler pulley.

Frozen blade mandrel.

•

Replace idler pulley.

Replace blade mandrel.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance “A” on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Poor grass

discharge

•

Engine speed too slow.

•

Place throttle control in

“FAST” position.

•

Travel speed too fast.

Wet grass.

•

Shift to slower speed.

Allow grass to dry before

mowing.

•

Mower deck not level.

Low/uneven tire air

pressure.

•

Level mower deck.

Check tires for proper air

pressure.

•

Worn, bent or loose blade.

•

Replace/sharpen blade.

Tighten blade bolt.

Clean underside of mower

housing.

• When distance “D” is 1/8" to 1/2" lower

at front than rear, tighten nut “F” against

trunnion on both front links.

Buildup of grass, leaves

and trash under mower.

Mower drive belt worn.

Blades improperly installed.

•

Replace mower drive belt.

Reinstall blades sharp edge

down.

• Recheck side-to-side adjustment.

•

Improper blades used.

•

Replace with blades listed

in this manual.

Clean around mandrels to

open vent holes.

Mandrel

Bottom edge of

mower to ground

Bottom edge of

mower to ground

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

“D”

Headlight(s)not

working

(if so equipped)

•

Switch is “OFF”.

•

Turn switch “ON”.

Replace bulb(s).

Check/replace light switch.

Check wiring and connec-

tions.

Both Front Links Should be Equal in Length

Ground Line

Bulb(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Suspension Arm

•

Blown fuse.

•

Replace fuse.

Battery will not

charge

•

Bad battery cell(s).

•

Replace battery.

Check/clean all connec-

tions.

Poor cable connections.

Nut “E”

Nut “F”

•

Faulty regulator

(if so equipped).

Faulty alternator.

•

Replace regulator.

Lift Link Adjustment Nut

Trunnion

Replace alternator.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

Engine “backfires” • Engine throttle control not

whenturning

engine“OFF”

Move throttle control to

“SLOW” position and allow

to idle for 30 seconds before

stopping engine.

set at “SLOW” position

for 30 seconds before

stopping engine.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Front Links

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With Parking Brake “Engaged”

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

TROUBLESHOOTING CHART

PROBLEM

CAUSE

CORRECTION

1-1/2"

Loss of power

•

Cutting too much grass/too

•

Set in “Higher Cut” position/

fast.

reduce speed.

Throttle in “CHOKE”

position.

Build-up of grass, leaves

and trash under mower.

Dirty air filter.

Low oil level/dirty oil.

Faulty spark plug.

Adjust throttle control.

BELT REMOVAL -

Nut “A”

• Remove mower from tractor (See “TO

REMOVE MOWER” in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

Clean underside of mower

housing.

Jam Nut

•

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Operating

Arm

•

Dirty fuel filter.

Stale or dirty fuel.

•

Replace fuel filter.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

TO REPLACE MOTION DRIVE BELT

•

Water in fuel.

•

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

• Remove mower (See “TO REMOVE

MOWER” in this section of this manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

• Pull belt toward front of tractor and

remove downwards from around

engine pulley.

•

Spark plug wire loose.

•

Connect and tighten spark

plug wire.

Idler Pulleys

•

Dirty engine air screen/fins.

Dirty/clogged muffler.

Loose or damaged wiring.

Carburetor out of

•

Clean engine air screen/fins.

Clean/replace muffler.

Check all wiring.

See “To Adjust Carburetor”

in Service Adjustments

section.

Mandrel

Pulley

adjustment.

•

Engine valves out of

adjustment.

•

Contact an authorized

service center/department.

Mandrel

Pulley

• Install new belt by reversing above

procedure.

Excessive

vibration

•

Worn, bent or loose blade.

•

Replace blade.

Tighten blade bolt.

•

Bent blade mandrel.

Loose/damaged part(s).

•

Replace blade mandrel.

Tighten loose part(s).

Replace damaged parts.

Engine Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the right side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed.

Enginecontinues

to run

when operator

leaves seat with

with attachment

clutch engaged

•

Faulty operator-safety

•

Check wiring, switches and

connections. If not corrected,

contact an authorized

Clutching Idler

presence control system.

service center/department.

Stationary Idler

Transaxle

Pulley

• Depress clutch/brake pedal and

engage parking brake.

Poor cut - uneven

•

Worn, bent or loose blade.

•

Replace blade. Tighten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Replace blade mandrel.

Clean around mandrels to

open vent holes.

• Measure distance between brake

operating arm and nut “A” on brake rod.

• If distance is other than 1-1/2", loosen

jam nut and turn nut “A” until distance

becomes 1-1/2". Retighten jam nut

against nut “A”.

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact your nearest authorized

service center/department.

•

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

•

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

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FRONT WHEEL TOE-IN/CAMBER

TO ATTACH JUMPER CABLES -

TROUBLESHOOTING CHART

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact your nearest

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

PROBLEM

CAUSE

CORRECTION

Will not start

•

Out of fuel.

•

Fill fuel tank.

Engine not “CHOKED”

properly.

See “TO START ENGINE”

in Operation section.

Wait several minutes

before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

authorized service center/department.

•

Engine flooded.

•

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

•

Bad spark plug.

Dirty air filter.

Dirty fuel filter.

Water in fuel.

•

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert square

key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

•

Loose or damaged wiring.

Carburetor out of adjustment. • See “To Adjust Carburetor”

•

Check all wiring.

in Service Adjustments

section.

Contact an authorized

Positive Terminal

Negative Terminal

•

Engine valves out of

adjustment.

•

service center/department.

Hard to start

•

Dirty air filter.

Bad spark plug.

Weak or dead battery.

•

Clean/replace air filter.

Replace spark plug.

Recharge or replace

battery.

Replace fuel filter.

Drain fuel tank and refill

with fresh gasoline.

Check all wiring.

Washers

Retaining

Ring

•

Dirty fuel filter.

Stale or dirty fuel.

•

Chassis

Cables

Axle

Cover

Charged

Battery

Positive

Terminal

•

Loose or damaged wiring.

Carburetor out of adjustment. • See “To Adjust Carburetor”

•

Negative

Terminal

in Service Adjustments

section.

Contact an authorized

REPLACING BATTERY

•

Engine valves out of

adjustment.

•

CAUTION: Do not short battery

terminals by allowing a wrench or any

Square Key

(Rear Wheel Only)

service center/department.

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift seat pan to raised position and

open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

Enginewillnot

turn over

•

Clutch/brake pedal not

depressed.

Attachment clutch is

engaged.

Weak or dead battery.

•

Depress clutch/brake

pedal.

Disengage attachment

clutch.

Recharge or replace

battery.

Replace fuse.

Clean battery terminals.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact an authorized

service center/department.

TO START ENGINE WITH A WEAK

BATTERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If “jumper cables” are used for emergency

starting, follow this procedure:

•

Blown fuse.

Corroded battery terminals.

Loose or damaged wiring.

•

Faulty solenoid or starter.

•

• Install new battery with terminals in

same position as old battery.

Faulty operator presence

switch(es).

• First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten se-

curely.

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

Engine clicks but

will not start

•

Weak or dead battery.

•

Recharge or replace battery.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or

starter.

Corroded battery terminals.

Loose or damaged wiring.

Faulty solenoid or starter.

• Close battery box door.

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ENGINE

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

Seat Pan

STORAGE

Immediately prepare your tractor for

Also, experiance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of and engine

while in storage.

Battery

Box Door

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

•

Drain the fuel tank.

•

With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from

choke to fast position.

Check that holes “A” in governor

control lever and hole in governor

plate line-up. If holes “A” are not

aligned, loosen clamp screw and

move throttle cable until holes are

aligned. Tighten clamp screw

securely.

Keps Nut

Hex Bolt

Start the engine and let it run until the

fuel lines and carburetor are empty.

TRACTOR

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

•

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Use fresh fuel next season.

Negative

(Black) Cable

Positive

(Red) Cable

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

•

Clean entire tractor (See “CLEANING”

in the Maintenance section of this

manual).

Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

Lubricate as shown in the Mainte-

nance section of this manual.

Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

Governor Control

Lever

Governor

Control Plate

•

Drain oil (with engine warm) and replace

with clean engine oil. (See “ENGINE” in

the Maintenance section of this manual).

CYLINDER(S)

•

Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

Clamp

Screw

•

Remove spark plug(s).

Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

Turn ignition key to “START” position

for a few seconds to distribute oil.

Replace with new spark plug(s).

Throttle

Cable

Holes “A”

BATTERY

•

TO ADJUST CARBURETOR

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, see engine manual.

•

TO REMOVE HOOD AND GRILL AS-

SEMBLY

• Raise hood.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

“TO CLEAN BATTERY AND TERMI-

NALS” in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

OTHER

• Do not store gasoline from one season

to another.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

High speed stop is factory adjusted. Do

not adjust - damage may result.

• To replace, reverse above procedure.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Hood

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

Headlight Wire

Connector

ENGINE

FUEL SYSTEM

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

IMPORTANT: It is important to prevent

gum deposites from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

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