Makita Lawn Mower BLM430 User Manual

ECHNICAL INFORMATION  
PRODUCT  
T
P 1/ 8  
Model No.  
Description  
BLM430, LM430D  
430mm Cordless Lawn Mower  
H
CONCEPT AND MAIN APPLICATIONS  
Models LM430D, BLM430, (HML01)*1 is Cordless Lawn mower equipped  
with rotary blade cutting system.  
Its main benefits are:  
L
W
Environment-friendly with zero emission and minimum noise pollution  
Compatible with both Makita 36V-2.6Ah Li-ion battery BL3626  
and 36V-2.2Ah Li-ion battery BL3622A  
Compatible with Battery converters, BCV01 and BCV02  
• Adjustable 13 cutting heights from 20mm to 75mm  
• The storage space can be saved by standing the machine on its rear  
end (See illustrated right.)  
Dimensions: mm (inch)  
minimum  
maximum  
1,450 (57)  
Length (L)  
1,490 (58-3/4)  
460 (18-1/8)  
Width (W)  
Height (H)  
minimum 950 (37-1/2)  
maximum 1,020 (40-1/4)  
• Handle height is adjustable in 2 stages  
This product is available in the variations listed below.  
Battery  
Battery Battery  
cover converter  
Model No.  
LM430DZ  
Charger  
No  
810 (32)  
(without Rear bag)  
Type  
No  
Quantity  
No  
1
No  
No  
1
No  
No  
LM430DWB DC36WA BL3622A  
LM430DWBE DC36WA BL3622A  
490~500  
(19-1/4~19-3/4)  
2
No  
460 (18-1/8)  
BLM430Z  
No  
No  
No  
1
No  
No  
1
No  
BLM430RD  
DC36RA BL3626  
No  
BLM430RDE DC36RA BL3626  
2
No  
BLM430ZX2C  
No  
No  
No  
No  
No  
No  
1
No  
No  
No  
BCV02  
No  
HML01Z*1  
HML01C1*1 DC36WA BL3622A  
No  
Note: All models also include the accessories listed below of "Standard equipment".  
Specification  
Cell  
Li-ion  
36V  
2.2/ 2.6  
Standard equipment  
Voltage: V  
Capacity: Ah  
Socket wrench ........................................ 1  
Blade 430 .............................................. 1  
Battery  
60 with DC36WA/  
22 with DC36RA  
580  
Note: The standard equipment for the tool  
Charging time (approx.): min.  
shown above may vary by country.  
Max output (W)  
No load speed: min.ˉ¹=rpm*2  
3,600  
Rotary type 2 tooth blade  
24.0 (15/16)  
Optional accessories  
Type  
Blade  
Battery 3622A  
Inner diameter: mm (")  
Battery BL3626  
Cutting width: mm (")  
430 (17)  
20 - 75 (13/16 - 2-15/16),  
13 stages  
Charger DC36WA  
Fast charger DC36RA  
Battery converter BCV01  
Battery converter BCV02  
Cutting height adjustment range: mm (")  
Electric brake  
Soft start  
Yes  
Yes  
Weight according to  
EPTA-Procedure 01/2003*3: kg (lbs)  
18.1 (39.9)*4,  
17.9 (39.4)*5  
*2: No load speed of the cutting tool  
*3: with battery, blade, grass bag  
*4: for North and Central American countries  
*5: All countries except North and Central American countries  
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P 3/ 8  
Repair  
[2] ASSEMBLY/ DISASSEMBLY  
[2]-1. Handle section (cont.)  
ASSEMBLING  
Assemble Handle section in the reverse order of disassembly.  
Note: • Face the top of Lever to the upper side when assembling Lever to Switch lever. (Fig. 7)  
While holding the insert nut on lever so as not to separate, assemble Lever to Switch lever with M4x20 Pan head  
screw with WR.  
• Be careful to the direction of Compression spring 9. Refer to Fig. 6 in the previous page.  
• Assemble Lower pipe to Upper pipe complete so that the two holes of Lower pipe come to Switch box side. (Fig. 8)  
• Route Power supply cord along Lower pipe, and fix it in the lower holders of two Holders 9-19, then pass it over  
Lower pipe near the hinge. (Fig. 8)  
Fig. 7  
Fig. 8  
Switch lever  
The top of Lever  
faces the upper side.  
Holder 9-19  
Switch box  
Insert nut  
Lever  
The holes of Lower pipe  
to attach Holders 9-19  
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P 4/ 8  
Repair  
[2] ASSEMBLY/ DISASSEMBLY  
[2]-2. Motor section  
REPLACING  
(1) Remove Blade.  
(2) Pull Lock lever to release the locking of Battery cover complete, and then open Battery cover complete. (Fig. 11)  
Remove the hinge of one side carefully, and separate it from Cowling. (Fig. 12)  
And then, remove the other hinge in the same way.  
(3) Remove Grip A by unscrewing two 5x25 Tapping screws. (Fig. 13)  
(4) Remove six 4x18 Tapping screws. Shift Change lever to the position of Cutting height between 40 and 60mm. (Fig. 14)  
(5) Pass Terminal housing through the square hole of Cowling without disconnecting the lead wires as drawn in Fig. 15.  
Cowling can be removed toward the upper direction. (Fig. 15)  
(6) Remove three M6x30 Pan head screws. DC motor can be replaced. (Fig. 16)  
Fig. 11  
Fig. 12  
Battery cover complete  
2
1
Fig. 13  
Grip A  
5x25 Tapping screw  
hinges of Cowling with  
Battery cover complete  
Fig. 15  
Terminal housing  
Cowling  
Square hole  
of Cowling  
Fig. 14  
4x18 Tapping  
screw (6 pcs.)  
Fig. 16  
DC motor  
Terminal  
housing  
M6x30 Pan head  
screw with WR  
(3 pcs.)  
Change lever  
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P 5/ 8  
Repair  
[2] ASSEMBLY/ DISASSEMBLY  
[2]-3. Change lever section  
DISASSEMBLING  
(1) Remove Cowling. (Refer to the previous page.)  
(2) Shift Change lever to the position of grass cutting height 75mm.  
(3) Detach the hook of Tension spring 16 from the projection of Deck using long-nose pliers. (Fig. 17)  
(4) Put a wood under Deck to raise Wheels from the ground. (Fig. 18)  
(5) Unscrew two 4x18 Tapping screws, and separate the pin of Connecting rod from the hole of Change lever,  
and then remove Change lever section from Deck toward DC motor side. (Fig. 19)  
(6) Remove Change lever cover, and then separate screws, bolt and nut as drawn in Fig. 20.  
ASSEMBLING  
Assemble Change lever section in the reverse order of disassembly.  
Note: Lift Connecting rod and insert the pin into the hole of Connecting rod. (Fig. 21)  
Fig. 19  
Fig. 17  
Change lever  
Adjust plate  
projection of Deck  
hook of  
Tension  
spring 16  
Long-nose  
pliers  
Change lever  
4x18 Tapping screw  
(2 pcs.)  
Fig. 18  
Fig. 20  
Flat washer 4  
Compression spring 9  
Flat washer 9  
4x18 Tapping  
screw  
Change lever  
Change  
lever  
cover  
M6 Hex nut  
Sleeve 6  
Wood  
4x18 Tapping  
screw (2 pcs.)  
M6x30  
Hex bolt  
Adjust plate  
Fig. 21  
hole of Change lever  
Connecting rod  
pin of Connecting rod  
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P 6/ 8  
Repair  
[2] ASSEMBLY/ DISASSEMBLY  
[2]-4. Wheels  
DISASSEMBLING  
(1) Pull Front wheel caps straight out of Front wheels. (Fig. 22) Remove Rear wheel caps in the same way.  
(2) Remove M8 Collared hex nuts and Front wheels from Front shaft. (Fig. 23)  
Separate Rear wheels from Rear shaft in the same way.  
(3) Tap the edge of each wheel with plastic hammer. Ball bearings 6200ZZ in the wheels are removed. (Fig. 24)  
(4) Press each Plane bearing 10 out of the wheels with 1R285 as drawn in Fig. 25.  
ASSEMBLING  
Assemble each wheel section in the reverse order of disassembly. Refer to Fig. 26.  
Fig. 22  
Fig. 23  
Fig. 24  
Front wheel cap  
Ball bearing  
6200ZZ  
M8 Collared  
hex nut  
Front wheel  
Front  
wheel  
Fig. 25  
Fig. 26  
Arbor press  
1R285  
Ball bearing  
6200ZZ  
Front wheel  
Plane bearing 10  
M8 Collared hex nut Front wheel cap  
[2]-5. Connecting rod, Shafts  
DISASSEMBLING  
(1) Remove the assembled part of Lower pipe and Upper pipe complete.  
(Refer to [2]-1. Handle section.)  
(2) Remove Cowling. (Refer to [2]-2. Motor section.)  
(3) Remove the assembled part of Change lever and Adjust plate.  
(Refer to [2]-3. Change lever section.)  
(4) Remove Front wheels and Rear wheels. (Refer to [2]-4. Wheels.)  
As for the specifications for North America, remove two 4x18  
Tapping screws and Protective shield. (Fig. 27)  
Fig. 29  
4x18 Tapping screw (4 pcs.)  
(5) Loosen two M5-8 Hex lock nut and remove Connecting rod. (Fig. 28)  
(6) Loosen six 4x18 Tapping screws. Front shaft and Rear shaft can be  
removed. (Fig. 29)  
Front shaft  
Fig. 28  
Fig. 27  
M5-8 Hex lock nut (2 pcs.)  
on Connecting rod  
4x18 Tapping Proactive  
screw (2 pcs.) shield  
Rear shaft  
4x18 Tapping screw (2 pcs.)  
[ North America only]  
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P 7/ 8  
Repair  
Fig. 30  
[2] ASSEMBLY/ DISASSEMBLY  
[2]-5. Connecting rod, Shafts (cont.)  
Rear shaft  
ASSEMBLING  
Front shaft  
Assemble each wheel section in the reverse order of disassembly.  
Distinguish Front shaft from Rear shaft by the white paint. (Fig. 30)  
white paint  
Circuit diagram  
Fig. D-1  
Color index of lead wire’s sheath  
Switch  
Black  
White  
Red  
Orange  
Blue  
Yellow  
Lock key  
Lead unit  
Line filter  
Terminal  
DC motor  
Controller  
Wiring diagram  
Fig. D-2  
Connect Lead wires as drawn below.  
Pass them through the square hole of Cowling.  
Route Lead wires in Switch box as drawn below so as not to  
be pinched between ribs / bosses.  
Tension spring 9  
Switch lever  
Power  
supply  
cord  
M4x20 Pan  
head screw  
Lever  
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P 8/ 8  
Wiring diagram (cont.)  
Fig. D-3  
To Switch  
Terminal  
Fix Lead wires (black, white) in  
these Lead wire holders.  
Connect Flag  
receptacles as  
drawn above.  
Be careful to  
the directions.  
Lead unit  
Controller  
Fix Lead wires (red, blue) in  
these Lead wire holders.  
Fix Lead wires (red) in  
these Lead wire holders.  
Fix Lead wires (blue) in  
these Lead wire holders.  
DC motor  
All Connectors, Line filters and Controller must be set in place using ribs on Deck as drawn above.  
Be careful not to put any Lead wires on ribs drawn above.  
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