Hustler Sport
Parts Manual
•••••••
Hustler Turf Equipment
•••••
P.O. Box 7000
•••
Hesston, Kansas
•
67062-2097
Download from Www.Somanuals.com. All Manuals Search And Download.
110907 01/09
t-3
Download from Www.Somanuals.com. All Manuals Search And Download.
t-4
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-22
110907 01/09
c-1
Download from Www.Somanuals.com. All Manuals Search And Download.
c-2
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Chapter 1
General Information
This Manual covers Hustler Sport models 929125 and 929133.
Frequently Ordered Parts
PART NO.
DESCRIPTION
PART NO.
DESCRIPTION
769133
600726
771634
601846
601847
601848
Pump Drive Belt
Deck Belt 42"
Deck Belt 48"
Filter, Air Precleaner, 17.5 HP
Filter, Air Flat Panel, 17.5 HP
Filter, Air Precleaner, 21 HP
601849
786970
601845
601123
793794
Filter, Air Flat Panel, 21 HP
Fuel Filter Briggs and Stratton
Engine Oil Filter Briggs & Stratton
BLADE, 16.50"-L-F-CW
BLADE,20.50"-L-F-CW
Options Available From Your Dealer
PART NO.
DESCRIPTION
929216
929224
110737
Catcher, 2-Bag 42" Sport
Catcher, 2-Bag 48" Sport
Kit, Lights LED Sport
Service Literature
PART NO.
DESCRIPTION
111061
601865
601866
Hustler Sport Owner’s Manual
Briggs & Stratton 17.5 HPEngine Manual
Briggs & Stratton 21 HP Engine Manual
Note: When ordering parts, you must use the part number as shown for each part, not the item number. Always give
the model and serial number to your parts and service representative.
Note: Items sold in bulk such as seals and hoses are sold by the foot.
Using this manual
Illustrations used were current at the time of printing, but subsequent production changes may cause your machine to
vary slightly in detail. Excel Industries, Inc. reserves the right to redesign and change the machine as deemed neces-
sary, without notification. If a change has been made to your machine which is not reflected in this parts manual, see
your Hustler dealer for current information and parts.
110907 01/09
1-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Hardware Description Codes & Abbreviations
The following codes are used throughout this parts manual. Refer to this list when ordering parts.
ABBREVIATION
DESCRIPTION
ABBREVIATION
DESCRIPTION
CB
CE
CP
CN
CS
CW
FDRW
FW
HX
Carriage Bolt
Clevis Pin
Cotter Pin
MB
MS
NT
SC
SH
SB
SS
OD
ID
Machine Bushing
Machine Screw
Nut
Self Tapping Cap Screw
Socket Head
Shoulder Bolt
Set Screw
Outside Diameter
Inside Diameter
Clip Nut
Cap Screw
Cup Washer
Fender Washer
Flat Washer
Hex Head
LW
Lock Washer
Standard Torques
The following chart lists the standard torque values for the threaded fasteners found in this manual. Torque all cap
screws, nuts and set screws to these values unless a different torque is shown in the Notes section next to the fastener
SIZE
FT-LBS
NM
SIZE
FT-LBS
NM
.250
.312
.375
.438
.500
.562
.625
.750
.875
1.00
8.2
17
11.1
23
M3
M4
1
1.3
3
2.2
4.5
7.7
18.5
37
30
40
M5
6.1
10.4
25
48
65
M6
73
99
M8
105
145
260
420
625
143
200
350
565
850
M10
M12
M16
M20
M24
50
64
87
160
320
555
215
435
750
NOTE:
Loctite 592 to be used on all pipe threads.
Lubricate all grease zerks.
1-2
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Chapter 2 Contents
Rivet Nut Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
110907 01/09
2-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Battery Installation
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
CS .250-20 X 6.50 HX G5
1
2
601930
768515
348417
601062
601841
024927
029868
055939
771428
740696
601982
794644
601930
768515
348417
601062
601841
024927
029868
055939
771428
740696
601982
794644
2
2
1
1
1
2
4
2
1
1
2
1
FW .281 X .625 X .051/.080H
BATTERY CLAMP STRAP
BATTERY CABLE, POS.
BATTERY CABLE, NEGATIVE
NT .250-20 HX GR.5 ZNYC
LW .250 INT-EXT TOOTH ZN
CS .250-20 X .750 HX G5 ZN
BATTERY CBL BOOT-RED
BATTERY
3
4
5
6
7
8
9
10
11
12
1
2
CN .250-20X.150 MAX THK
GM 1.50 X 2.12 X 1.75
NOTES:
1. When performing service on mower, disconnect battery ground cable
and black wire of harness and do not reconnect to battery until engine is
ready to be started. See Owners Manual.
2. Battery is not installed in export models. Hardware used for fastening
battery cables to battery to be installed and tightened to battery cables.
Battery clamp strap and associated hardware to be installed as shown
with capscrews (Items 1) bottomed out on threads of clip nuts (Items
11).
110907 01/09
3-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Deck Lift Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
110282
601963
769257
110829
348862
767954
054502
080655
704643
055749
036244
601839
110884
110880
110879
110929
015495
110282
601963
769257
110829
348862
767954
054502
080655
704643
055749
036244
601839
110884
110880
110879
110929
015495
1
1
DECK ADJUSTMENT PLATE LH
PIN, DECK HEIGHT STOP
FW, 656X1.250X.250 ZNY
HANDLE, DECK HT LOCK
STEERLEVER BUSHING
FW .406X.812X.060 SAE
NT .375-16 HX GRD 5 ZNY
CS .375-16X1.500 HX G5
NT .437-14 HX FLG ZN
3
2
4
1
5
2
6
16
8
7
8
2
9
12
6
10
11
12
13
14
15
16
17
CS .437-14X1.750 HX G5
CS .375-16X1.000 HX G5
PIVOT SPACER BUSHING
LIFT PEDAL LINK, SPORT
DECK LIFT LINK, SPORT
PULLER STRAP, SPORT
DECK LIFT LINK, NON-SLOT
GREASE FITTING STRAIGHT
6
6
1
1
2
2
4
NOTES:
110907 01/09
3-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Hydro Transmission Installation
SERVICE
PART NO.
MFG. PART
NO.
INDEX NO.
QTY.
DESCRIPTION
CS .312-18X3.00 HX G5 Z
1
043067
710087
768523
769133
602026
111079
036384
016972
784827
028118
601983
601390
110042
056036
767954
054502
034272
601391
793174
048553
601018
017616
602025
781567
601398
043067
710087
768523
769133
602026
111079
036384
016972
784827
028118
601983
601390
110042
056036
767954
054502
034272
601391
793174
048553
N/A
4
4
16
1
2
1
1
1
1
3
1
1
1
4
8
4
8
1
2
2
2
1
1
1
1
2
CS .312-18X2.500 HX G5
FW .343X.687X.051/.080H
BELT, A 67.24" EL
3
4
5
BEARING DISC
6
PUMP IDLER, FORMED
SPRING 1/4 COIL PL 1.23
NT .625-11 HX G5 ZNYC
PULLEY, IDLER, 4.00"OD,
FW .625X1.00X.134 ZNYC
CS .625-11 X 2.25 HXG5ZY
EZT, 19.2 LEFT TRANS
HYDROSTAT CROSS BRACE
CS .375-16X2.250 HX G5
FW .406X .812 X.060 SAE
NT .375-16 HX GRD 5 ZNY
NT .312-18 HX G5 ZNYC
EZT, 19.2 RIGHT TRANS
TOWLINK ROD
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CP .062DX1.000 LG HML Z
OVERFLOW HOSE
017616
602025
781567
601398
CS .500-13X1.750 HX G5
BUSHING, IGUS .500 I.D.
NT .500-13 HX G8 ZY NL
SPACER, SPORT IDLER
NOTES:
1. Torque to 17 ft-lbs.
2. Torque to 100 ft-lbs.
3. Service parts available for the transaxles:
PART
PART
NUMBER
DESCRIPTION
NUMBER
DESCRIPTION
788877
601206
601207
795039
AXEL NUT
791723F
788232
798363
795062
FW .530 X 1.63 X .06 SLO
HUB ASSEMBLY
EZT PULLEY KIT
PULLEY, 4.5", FST ZT2800
LEFT EZ VENT TUBE ASSY
PARKING BRAKE GEAR
RIGHT EZT VENT HOSE
4. Push all the slack in the transmission to rear and then tighten bolts.
110907 01/09
3-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Steering Sub-Assembly
1
2
4
5
3
4
4
4
6
4
8
7
10
9
6
13
11
CONNECTS TO
PARK BRAKE
LINKAGE
14
12
SERVICE
PART NO.
MFG. PART
ITEM NO.
QTY.
DESCRIPTION
NO.
1
2
781260
110370
705178
767954
054502
770867
086660
080655
784439
110008
110007
796615
023655
110089
768523
781260
110370
705178
767954
054502
770867
086660
080655
784439
110008
110007
796615
023655
110089
768523
2
2
2
2
4
4
2
4
2
1
1
2
2
2
4
GRIP, STEERING BAR
STEERING BAR W/A
1
3
CS .375-16X1.750 HX G5
FW .406X .812 X.060 SAE
NT .375-16 HX GRD 5 ZNY
BUSHING, PLAS .750X1(FS)
NT .375-16 HXZY NL
4
5
6
7
8
CS .375-16X1.500 HX G5
LOCK COLLAR,0.757 ID(FS)
STEERING BOX LH (PLATED)
STEERING BOX RH (PLATED)
BALL JOINT LINK MINI FS
NT .312-24 HXZY NL
9
10
11
12
13
14
CONTROL LEVER W/A
FW .343X.687X.051/.080H
NOTES:
1. Includes Item 1 (781260 Steering Bar Grip).
3-8
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
This page intentionally left blank.Steering Assembly
11
3
8
1
9
10
11
3
2
6
3
3
5
4
7
3
12
4
3
2
3
110907 01/09
3-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Steering Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
DAMPER, STEERING
1
2
600221
023655
768523
034272
600981
034280
110014
705178
767954
086660
781922
029876
600221
023655
768523
034272
600981
034280
110014
N/A
2
4
NT .312-24 HXZY NL
3
12
4
FW .343X.687X.051/.080H
NT .312-18 HX G5 ZNYC
PUMP ROD ASSEMBLY
CS .312-18X .750 HX G5
PIVOT TUBE ASSEMBLY
CS .375-16X1.750 HX G5
FW .406X .812 X.060 SAE
NT .375-16 HXZY NL
4
5
2
6
1
7
1
8
2
9
767954
N/A
4
10
11
12
2
781922
029876
4
BALL STUD, DAMPER (FS)
LW .312 INT-EXT TOOTH Z
2
NOTES:
1. Service parts for Damper:
PART
NUMBER
DESCRIPTION
601425
601426
CONNECTOR BODY
CAP LOCK
3-10
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Park Brake Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
BRAKE ACTUATOR LH
1
110001
110000
765339
781211
063198
601822
725796
767954
110009
768523
048553
023655
068551
086660
768515
601131
110001
110000
765339
781211
063198
601822
725796
767954
110009
768523
048553
023655
068551
086660
768515
601131
1
1
4
2
4
2
2
4
2
8
2
4
4
2
4
2
BRAKE ACUTATOR RH
BUSHING,IGUS#0608 (FS)
SWITCH, PUSH BUTTON(FS)
CS 10-24X .750 HXFLK ZN
NUT PLATE, .420 CENTERS
CS .375-16X4.00 HX G8 Z
FW .406X .812 X.060 SAE
BRAKE ACTUATOR ROD
FW .343X.687X.051/.080H
CP .062DX1.000 LG HML Z
NT .312-24 HXZY NL
2
3
4
5
6
7
8
9
10
11
12
13
14
15
NT .250-20 HXZY NL
NT .375-16 HXZY NL
FW .281X.625X.051/.080H
SPRING, BRAKE ARM RET.
NOTES:
3-12
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Briggs and Stratton 17.5 & 21 HP Engine Installation
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
ENGINE 17.5 HP BRIGGS
1
601800
601850
034272
768523
029876
052837
793760
601801
791251
763417
601834
024927
044255
768515
030817
055939
601818
601676
601840
104786
601844
601982
771428
601800
601850
034272
768523
029876
052837
793760
601801
791251
763417
601834
024927
044255
768515
030817
055939
601818
601676
601840
104786
601844
601982
771428
1
1
4
8
1
4
1
1
1
1
1
3
1
4
1
2
1
1
1
1
1
2
1
ENGINE 21 HP BRIGGS
2
3
NT .312-18 HX G5 ZNYC
FW .343X.687X.051/.080H
LW .312 INT-EXT TOOTH Z
CS .312-18X1.750 HX G5
PULLEY,ENGINE-HYDRO DRI
CLUTCH WARNER I-5217-53
HARNESS, CLUTCH PIGTAIL
FW .454X1.50X.250
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
CS .437-20 X 3.50 HX G5
NT .250-20 HX GR.5 ZNYC
NT #10-32 HX ZN
FW .281X.625X.051/.080H
STARTER SOLENOID HW KIT
CS .250-20X .750 HX G5
OIL DRAIN - 3/8-18 NPTF
WIRE HARNESS, FST SPORT
BATTERY CABLE, POS.
OIL DRAIN HOSE (NOT SHOWN)
BRIGGS CONTACT COVER
CN .250-20X .150 MAX THK
BATTERY CBL BOOT-RED(FS)
NOTES:
1. Part of Item 17 (601676 Tractor Wire Harness).
2. Engine oil capacity: Refer to engine owner’s manual. Tighten dipstick
before checking.
3. Engine RPM to be set at 3450± 50.
4. Air filter service parts:
601846
601847
601848
601849
FILTER, AIR PRECLEANER, BRIGGS 17.5
FILTER, AIR FLAT PANEL, BRIGGS 17.5
FILTER. AIR PRECLEANER, BRIGGS 21
FILTER, AIR FLAT PANEL, BRIGGS 21
110907 01/09
4-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Fuel System Installation
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
779306
110080
110081
785295
601805
768523
034280
000323
015818
015818
779306
110080
110081
N/A
1
1
1
1
1
8
6
2
1
1
3.5" FUEL CAP
FENDER RH
3
FENDER TANK LH
4
GROMMET, FUEL SHUTOFF VALVE
SUCTION HOSE ASSY 22.0
FW .343X.687X.051/.080H
CS .312-18X .750 HX G5
CLIP
5
N/A
6
768523
034280
000323
015818
015818
7
8
9
FUEL LINE, 9"
10
FUEL LINE, 12"
NOTES:
1. Torque to 7 ft-lbs.
2. Service parts for fuel tanks (not shown):
SERVICE PART NO.
DESCRIPTION
785295
601805
FLANGE GROMMET
SUCTION HOSE ASSY 22.0
110907 01/09
4-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Instrument Panel Installation
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
SWITCH, PTO 6201-321(FS)
1
2
776476
785808
045898
026237
601803
601098
110085
704932
059832
768515
055947
601089
776476
785808
045898
N/A
1
1
1
2
1
2
1
2
2
3
3
2
KEY ASSEMBLY (FS)
3
IGN SWITCH INDAK 3H463
RELAY
4
5
601803
601098
110085
704932
059832
768515
055947
601089
THROTTLE/CHOKE CABLE ASSY
CB 10-24 X .500 ZYNC
INSTRUMENT PANEL SPORT
FW .219X .500X.048 ZNYC
NT #10-24 HX NL ZN
6
7
8
9
10
11
12
FW .281X.625X.051/.080H
CS .250-20X .500 HX G5
RIVET .188 DIA BLK HD
NOTES:
1. Part of 601676 (Wire Harness).
110907 01/09
4-7
Download from Www.Somanuals.com. All Manuals Search And Download.
Front Wheel Assembly
SERVICE
PART NO.
MFG. PART
ITEM NO.
QTY
DESCRIPTION
CS .500-13 X 1.25 HX G5 ZN
NO.
1
2
705954
344267
712976
784223
784603
339689
042630
767962
781567
768044
306969
705954
344267
712976
784223
784603
339689
042630
767962
781567
768044
306969
2
2
2
4
2
2
2
4
2
2
2
FW .510 X 2.15 X .187 SPL ZN
FW .531X 1.375X.125 ZNY
BEARING W/O COLLAR
SPACER
3
4
5
6
CASTER FORK
7
CS .500-13X6.50 HX G5 Z
FW .531X 1.063X.090 SAE
NT .500-13 HX G8 ZY NL
TIRE/WHL 11X4-5 RIBBED
GAGE WHEEL SPACER
8
9
10
11
NOTES:
1. Apply grease to zerks (see owners manual).
2. Tighten, then back off until wheel spins freely.
3. Assemble with extended inner race down. Apply a thin continuous bead
of Loctite® 609 to O.D. of outer races of bearings prior to assembling
bearing into frame.
4. Apply Loctite® 242 to threads.
5. Appy Anti-Sieze to caster pivot shaft.
110907 01/09
5-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Drive Wheel Assembly Installation
1
4
1
5
2
2
3
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
601810
601821
601820
019521
061077
601810
N/A
2
TIRE/WHEEL 18X8.5-8
TIRE 18 X 8.5 - SPORT
N/A
WHEEL 8 X 6.93 - SPORT
TIRE VALVE TR-412 GOODY
WHEEL NUT
N/A
061077
8
NOTES:
1. Torque to 65-75 ft. lbs.
2. Inflate tire to 8-12 psi.
110907 01/09
5-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Anti-Rollover Wheel Assembly
TRACTOR
FRAME
6
2
5
5
4
3
1
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
3
4
5
6
781708
767962
031997
053199
344267
781567
788166
N/A
N/A
2
4
2
2
4
2
2
CS .500-13X4.250 HX G5
FW .531 X 1.063 X .090 SAE HD ZN
ANTI-SCALP WHEEL
N/A
N/A
NT .500-13 HX JAM ZNYC
FW .510X 2.15X.187 SPL
NT .500-13 H8ZY NL
344267
781567
788166
ANTI-SCALP WHEEL ASSEMBLY
1
NOTES:
1. Includes items 1 through 4.
5-6
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
48" Side Discharge Deck Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
550017
601117
086660
767954
034272
768523
108049
108537
034280
110913
025395
781708
767962
031997
053199
781567
601069
788166
109754
601117
086660
767954
034272
768523
108049
108537
034280
110913
025395
N/A
1
1
4
4
1
2
1
1
1
1
4
4
8
4
4
2
2
2
48" DECK WA
RUBBER CHUTE ASSEMBLY
NT .375-16 HXZY NL
3
4
FW .406 X .812 .060 SAE HD ZN
NT .312-18 HX G5 ZNYC
FW .343X.687X.051/.080H
BRACKET CHUTE W/A
5
6
7
8
PIN CHUTE MTG W/A
9
CS .312-18X .750 HX G5
CHUTE ADAPTER 48 SPORT
CB .375-16 X 1.00 STD CD
CS .500-13 X 4.25 HX G5 ZN
FW .531 X 1.063 X .090 SAE HD ZN
ANTI-SCALP WHEEL
10
11
12
13
14
15
16
17
N/A
N/A
N/A
NT .500-13 HX JAM ZN
781567
601069
788166
NT .50-13 HX LK NY
CN .312-18X.200 MAX THK
ANTI SCALP WHEEL ASSY
1
NOTES:
1. Includes items 12, 13, 14, and 15.
110907 01/09
6-3
Download from Www.Somanuals.com. All Manuals Search And Download.
48" Side Discharge Deck Pulley Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
771634
794446
046821
797449
784504
109770
781302
259812
784199
601619
034280
768523
110840
110841
705954
798603
792689
054502
767954
058776
601804
005116
601123
782474
781872
771634
794446
046821
797449
784504
109770
781302
059931
784199
601619
034280
768523
110840
110841
705954
798603
792689
054502
767954
058776
601804
005116
601123
782474
781872
1
3
B-SECTION BELT
2
CS .625-11X1.500 HX G5
FW .656X 2.00X.078 ZNYC
FW .650X1.125X.18 ZNYCG5
PULLEY, IDLER, 5.00"OD
IDLER SLIDE W/A
3
3
4
4
5
3
6
1
7
1
IDLER SPRING
8
1
CHAIN DECK LIFT SPRING (13 LINKS)
CS .312-18X1.250 FLT SH
IDLER SLIDE UHMW RT & LT
CS .312-18X .750 HX G5
FW .343X.687X.051/.080H
PULLEY COVER, LH
9
4
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2
2
6
1
1
PULLEY COVER, RH
3
CS .500-13X1.25 HX G5 Z
FW .515X1.65X.125 HD ZY
PULLEY 5.00"OD
3
3
12
24
4
NT .375-16 HX GRD 5 ZNY
FW .406X .812 X.060 SAE
NT .312-18 HXZY NL
3
SPINDLE ASSEMBLY
4
12
3
CS .375-16X1.375 HX G5
BLADE, 16.50"-L-F-CW
CW .631 2.250X .187 PNT
CS .625-11X1.25 HX G5 Z
3
3
NOTES:
1. Torque to 73 ft. lbs.
2. Torque to 145 ft-lbs.
110907 01/09
6-5
Download from Www.Somanuals.com. All Manuals Search And Download.
42" Side Discharge Deck Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
550011
601117
086660
767954
036244
357103
110912
025395
601069
781708
767962
031997
053199
781567
788166
110150
601117
086660
767954
036244
357103
110912
025395
601069
N/A
1
1
6
8
2
1
1
4
4
1
2
1
1
1
1
42" DECK WA
3
RUBBER CHUTE ASSEMBLY
NT .375-16 HXZY NL
3
4
FW .406 X .812 .060 SAE HD ZN
CS .375-16X1.000 HX G5
DISCHARGE CHUTE BRACKET W/A
DISCHARGE SPORT ADAPTER
CB .375-16 X 1.00 STD CD
CN .312-18X.200 MAX THK
CS .500-13 X 4.25 HX G5 ZN
FW .531 X 1.063 X .090 SAE HD ZN
ANTI-SCALP WHEEL
5
6
7
8
9
10
11
12
13
14
N/A
N/A
N/A
NT .500-13 HX JAM ZN
781567
788166
NT .50-13 HX LK NY
ANTI SCALP WHEEL ASSY
2
NOTES:
1. Do not torque, Item 2 (601117 Discharge Chute) must pivot freely.
2. Includes items 10, 11, 12, and 13.
110907 01/09
6-7
Download from Www.Somanuals.com. All Manuals Search And Download.
42" Side Discharge Deck Pulley Assembly
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
600726
794446
046821
797449
784504
109770
781302
259812
784199
601619
705954
798603
793778
045765
054502
767954
110892
110891
601804
005116
793794
782474
781872
768523
034280
058776
600726
794446
046821
797449
784504
109770
781302
059931
784199
601619
705954
798603
793778
045765
054502
767954
110892
110891
601804
005116
793794
782474
781872
768523
034280
058776
1
2
2
4
2
1
1
1
4
2
2
2
2
2
8
16
1
1
2
8
2
2
2
8
4
4
BELT, A 114.3" EL (42" DECK)
CS .625-11X1.500 HX G5
FW .656X 2.00X.078 ZNYC
FW .650X1.125X.18 ZNYCG5
PULLEY, IDLER, 5.00"OD
IDLER SLIDE W/A
2
3
4
5
6
7
IDLER SPRING
8
CHAIN DECK LIFT SPRING (13 LINKS)
CS .312-18X1.250 FLT SH
IDLER SLIDE UHMW RT & LT
CS .500-13X1.25 HX G5 Z
FW .515X1.65X.125 HD ZY
DECK SPINDLE PULLEY
FW 1.030X 1.500X.134 ZN
NT .375-16 HX GRD 5 ZNY
FW .406X .812 X.060 SAE
PULLEY COVER, LH
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
PULLEY COVER, RH
SPINDLE ASSEMBLY
4
CS .375-16X1.375 HX G5
BLADE,20.50"-L-F-CW
CW .631 2.250X .187 PNT
CS .625-11X1.25 HX G5 Z
FW .343X.687X.051/.080H
CS .312-18X .750 HX G5
NT .312-18 HXZY NL
NOTES:
1. Torque to 73 ft. lbs.
2. Torque to 145 ft-lbs.
110907 01/09
6-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Spindle Assembly–601804
1
2
3
4
2
5
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY.
DESCRIPTION
1
2
3
4
5
783548
601827
601830
601828
601829
N/A
N/A
N/A
N/A
N/A
1
2
1
1
1
BLADE SPINDLE RETAINING RING
BLADE SPINDLE BEARING
BLADE SPINDLE SPACER
BLADE SPINDLE HOUSING
BLADE SPINDLE SHAFT
NOTES:
6-10
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Chapter 7 Contents
Seat Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
Deck Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4
110907 01/09
7-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Seat Installation
ITEM
NO.
SERVICES
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
1
2
601807
052860
767954
793851
054502
036244
086660
110835
756270
768523
110876
070557
601069
034280
601807
052860
767954
793851
054502
036244
086660
110835
756270
768523
110876
070557
601069
034280
1
2
SEAT-SPORT
CS .375-16X1.250 HX G5
FW .406X .812 X.060 SAE
SPRING,COMP 1.25X4.00X.
NT .375-16 HX GRD 5 ZNY
CS .375-16X1.000 HX G5
NT .375-16 HXZY NL
3
12
2
4
5
2
6
2
7
2
8
1
SEATPAN, SPORT
9
2
CS .312-18X1.50 FLTHR G
FW .343X.687X.051/.080H
CATCH, SPORT SEAT PAN
NT .312-18 HX UNT ZN
CN .312-18X.200 MAX THK
CS .312-18X .750 HX G5
10
11
12
13
14
6
1
2
2
4
NOTES:
1. Do not torque, Item 8 (Seat Pan) must pivot freely.
110907 01/09
7-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Deck Installation
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY
DESCRIPTION
CS .437-14X1.750 HX G5
1
2
3
4
5
6
055749
704643
036244
767954
601839
054502
N/A
N/A
6
6
2
4
2
2
NT .437-14 HX FLG ZN
036244
767954
N/A
CS .375-16X1.000 HX G5
FW .406X .812 X.060 SAE
PIVOT SPACER BUSHING
NT .375-16 HX GRD 5 ZNY
054502
NOTES:
1. 42" deck installation is shown, 48" deck is similar.
110907 01/09
7-5
Download from Www.Somanuals.com. All Manuals Search And Download.
7-8
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Tractor Decals
1
5
2
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY.
DESCRIPTION
SPORT ID DECAL
1
2
601812
727172
601814
601813
782573
N/A
601812
727172
601814
601813
782573
083279
785139CE
601981
785220CE
601967
600941
600899
601815
601867
601811
601986
110063
601987
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
DECAL 'MADE IN U.S.A.'
SPORT DECK HEIGHT DECAL
HUSTLER FRONT DECAL
DECAL, FIRST ZERO TURN
SERIAL NO PLATE TURF PR
DECAL, STEERING L.S.
HUSTLER DECAL FRONT
DECAL, STEERING R.S.
DECAL, ENGINE DEPARTMENT
DECAL, PATENTS
3
4
5
6
7
785139CE
601981
785220CE
601967
600941
600899
601815
601867
601811
601986
110063
601987
8
9
10
11
12
13
14
15
16
17
18
DECAL, PUMP BELT WARNING
DECAL, BATTERY
DECAL, HUSTLER "H"
DASH DECAL INSTRUMENT
STEP TREAD, LOWER SPORT
GRIP TAPE
STEP TREAD, FOOT LIFT
NOTES:
110907 01/09
8-3
Download from Www.Somanuals.com. All Manuals Search And Download.
48" Side Discharge Deck Decals
7
1
2
5
6
4
3
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY.
DESCRIPTION
48 DECK ID DECAL
1
2
3
4
5
6
7
793976
794503
601837
601817
601892
601816
781419CE
793976
794503
601837
601817
601892
601816
781419CE
1
1
1
1
1
1
1
STEP TREAD DECAL
DECK DANGERS DECAL
DISCHARGE DECAL
DECAL, THROWN OBJECTS, LARGE
DECAL, DECK DANGERS, SMALL
DECAL,Z DECK BELT RTG C
NOTES:
8-4
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
42" Side Discharge Deck Decals
4
1
2
7
6
3
5
ITEM
NO.
SERVICE
PART NO.
MFG.
PART NO.
QTY.
DESCRIPTION
42 DECK ID DECAL
1
2
3
4
5
6
7
793521
794503
601837
793687
601816
601817
601892
793521
794503
601837
793687
601816
601817
601892
1
1
1
1
1
1
1
STEP TREAD DECAL
DECK DANGERS DECAL
BELT ROUTING DECAL
DECK DANGERS DECAL
DISCHARGE DECAL
DECAL, THROWN OBJECTS, LARGE
NOTES:
110907 01/09
8-5
Download from Www.Somanuals.com. All Manuals Search And Download.
8-6
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Chapter 9 Contents
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10
110907 01/09
9-1
Download from Www.Somanuals.com. All Manuals Search And Download.
9-2
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Assembly Pictures and Aids
General Information for all models
Instrument panel (FIG. 1 & FIG. 2).
TIE STRAPS
PTO CLUTCH
SWITCH
FIG. 1
FIG. 2
Wire harness and cable routings
Front of wire harness (FIG. 3). Route the 12" positive battery cable and the red wire through the cable boot prior to
fastening hardware to solenoid (FIG. 4).
POS. BATTERY CABLE
TO STARTER
POS. BATTERY CABLE
FROM BATTERY
POS. BATTERY
CABLE
STARTER
SOLENOID
NEG. BATTERY CABLE
FIG. 3
FIG. 4
110907 01/09
9-3
Download from Www.Somanuals.com. All Manuals Search And Download.
Route battery cables and wireharness (from seat and safety switches) through hole in the left side of frame (FIG. 5).
POS. BATTERY
WIREHARNESS
CABLE
NEG. BATTERY CABLE
FIG. 6
TIE STRAP
FIG. 5
Wire harness, battery cable, and throttle/choke cable, routing and tie straps (FIG. 7 & FIG. 8) .
NEGATIVE
POSITIVE
BATTERY
BATTERY
CABLE
CABLE
WIRE
HARNESS
THROTTLE/
CHOKE
TIE STRAP
CABLE
FUEL LINE
FIG. 7
FIG. 8
Clutch pigtail to clutch anchor tie strap (FIG. 9).
Safety switches and tie straps (FIG. 10)
CLUTCH
PIGTAIL
SAFETY SWITCH
TIE STRAP
FIG. 10
FIG. 9
9-4
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Engine connections (FIG. 11 & FIG. 12).
OIL FILL
TUBE
FUEL LINE
THROTTLE/
CHOKE
CABLE
TIE STRAPS
FIG. 11
FIG. 12
Fuel Lines
Fuel line routing (FIG. 13, & FIG. 14). Be sure fuel filter does not come in contact with engine.
FUEL FILTER
TIESTRAP
FUEL
LINE
FIG. 13
FIG. 14
1.
110907 01/09
9-5
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance & Adjustment Safety
This safety alert symbol is used to call attention to a message intended to provide a reasonable degree of
PERSONAL SAFETY for operators and other persons during the normal operation and servicing of this equipment.
DANGER—denotes immediate hazards which WILL result in severe personal injury or death.
WARNING—denotes a hazard or unsafe practice which COULD result in severe personal injury or death.
This manual uses two other words to highlight information. IMPORTANT calls attention to special mechanical
information and NOTE: emphasizes general information worthy of special attention.
All operators should read this manual, or be instructed about safe operating and maintenance procedures. This is
the owner’s responsibility.
Improper use or maintenance by the operator, mechanic, or owner can result in injury. To reduce the
potential for injury, comply with these safety instructions and always pay attention to the safety alert ?symbol,
which means DANGER or WARNING—“personal safety instructions.” Failure to comply with the instructions
may result in personal injury or death.
Incorrect usage of this machine may result in severe injury. Personnel operating and maintaining it should
be trained in the proper use and should read the manuals completely and thoroughly before attempting to set-
up, operate, adjust, or service this machine.
The Quick Reference Decals, located in front of and to the right of the seat, are designed to give the operator/
mechanic brief information needed in the daily operation and service of the machine. These decals are not intended to
be used in place of this manual but instead is to be used as an extension of this manual. These decals should not be
removed or obliterated. Replace these decals if they become unreadable.
It is the owner’s responsibility to make certain that the operator/mechanic reads and understands this manual and
all decals before operating this machine. It is also the owner’s responsibility to make certain that the operator/
mechanic is a qualified and physically able individual, properly trained in the operation of this equipment. Local
regulations may restrict the age of the operator/mechanic.
The owner should also ensure that the operator/mechanic knows that they are responsible for their own safety as
well as the safety of other persons within the vicinity. Remember, the operator/mechanic is responsible for accidents or
hazards occurring to other people or their property.
Safe Maintenance & Adjustment Practices
This product is capable of amputating hands and feet and throwing objects. Always follow all safety instructions to
avoid serious injury or death.
? Unless specifically required, DO NOT have engine running when servicing or making adjustments to tractor. Place
control levers in the park brake position, disengage deck clutch, remove ignition switch key and disconnect the
negative battery cable. Repairs or maintenance requiring engine power should be performed by trained personnel
only. To prevent carbon monoxide poisoning, be sure proper ventilation is available when engine must be oper-
ated in an enclosed area.
? Follow daily and weekly checklists, making sure hoses are tightly secured and bolts are tightened.
? Keep your machine clean and remove any deposits of trash and clippings, which can cause engine fires and
hydraulic overheating as well as excessive belt wear. Clean up oil or fuel spillage. Allow machine to cool before
storing.
? Clean flammable material from machine. Prevent fires by keeping engine compartment, battery, hydraulic
lines, fuel line, fuel tank and operator’s station clean of accumulated trash, grass clippings, and other
debris. Always clean up spilled fuel and oil.
? Always wear adequate ear protection, such as earplugs, when operating this equipment as prolonged exposure to
uncomfortable or loud noises can cause impairment or loss of hearing. Do not wear radios or music headphones
while operating the machinery. Safe operation requires your full attention.
? Never put hands or feet under any part of the machine while it is running.
9-6
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
? Except when changing or checking belt, always keep belt covers on mower for safety as well as cleanliness.
? Stop the engine before removing the grass catcher or unclogging the discharge chute. Never clear the discharge
chute with the engine running. Turn off the engine and be sure the blades have stopped before cleaning. Use a
stick to clear a plugged discharge area. Never use your hand!
? Exercise caution when loading or unloading the machine onto a trailer or truck.
? Always wear safety goggles or safety glasses with side shields when operating the mower.
? Never leave machine unattended with ignition key in switch, especially with children present.
? Be alert and turn the machine off if children enter the area.
? Always wear adequate eye protection when servicing the battery, hydraulic system, cooling system or when grind-
ing mower blades and removing accumulated debris.
? Use extra caution when handling gasoline and other fuels. They are flammable and vapors are explosive.
? Never refuel tractor while engine is running; never refuel near an open flame or near devices which can create a
spark. Refuel outdoors preferably, or in well ventilated areas.
? Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and correct cause.
? Never run the engine in an enclosed area unless exhaust is vented to the outside. Exhaust gases contain carbon
monoxide which is odorless and deadly poison.
? Never attempt to make any adjustments or repairs to the tractor drive system, mower deck or any attachment
while the tractor engine is running or deck clutch is engaged. Repairs or maintenance requiring engine power
should be performed by trained personnel only.
? Never work under the machine or attachment unless it is safely supported with jack stands. Make certain machine
is secure when it is raised and placed on the jack stands. The jack stands should not allow the machine to move
when the engine is running and the drive wheels are rotating. Use only certified jack stands. Use only appropri-
ate jack stands, with a minimum weight rating of 2000 pounds to block the unit up. Use in pairs only. Follow the
instructions supplied with the vehicle stands.
? Before working on or under the deck, make certain engine cannot be accidentally started. Shut engine off and
remove ignition switch key for maximum safety. Repairs or maintenance requiring engine power should be per-
formed by trained personnel only.
? Use a stick or similar instrument to clean under the mower making sure that no part of the body, especially arms
and hands are under mower.
? Exercise caution when working under the deck as the mower blades are extremely sharp. Wearing gloves or
wrapping the blade(s) is advisable when working around or with the blades.
? Do not touch hot parts of machine.
? Keep nuts and bolts tight, especially the blade attachment bolts. Keep equipment in good condition.
? Never tamper with safety devices. Check their proper operation regularly.
? Grass collection system components are subject to wear, damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check components and replace with manufacturer’s recommended
parts, when necessary.
? Use only genuine Hustler replacement parts to ensure that original standards are maintained
Using a ramp
? Use extreme caution when loading and unloading a unit with a ramp.
? Use only a single, full width ramp; do not use individual ramps for each side of the unit. Having a full width ramp
provides a surface for the tractor frame to contact if the unit starts to tip backwards. It also reduces the risk of a
wheel going off and the machine tipping over.
? Do not exceed a 15 degree angle between the ramp and the ground or between the ramp and the trailer or truck.
? When on a ramp avoid sudden acceleration
Safety and Instruction Decals
? Specific safety warning decals are located on the equipment near the immediate areas of potential hazards.
These decals should not be removed or obliterated. Replace them if they become non-readable.
110907 01/09
9-7
Download from Www.Somanuals.com. All Manuals Search And Download.
The following illustrations show the various decals that are located on the machine. A brief explanation, for those
requiring one, is shown to help the operator understand the meanings of these decals.
Read Owner’s Manual and Quick Reference Decal before attempting to operate this machine.
Avoid skin contact with battery acid.
Always wear eye protection when checking the battery, acid can cause serious injury to skin and
eyes. If contact occurs, flush area with clean water and call physician immediately. Acid will also
damage clothing.
Do not allow open flame near the battery when charging.
Hydrogen gas forms inside the battery. This gas is both toxic and flammable and may cause an
explosion if exposed to flame. Always remove the negative ground first and replace it last.
Do not overfill battery.
Part Number
727016
Electrolyte may overflow and damage paint, wiring or structure. When cleaning the battery, use
soap and water. Be careful not to get soap and water into the battery. Use soda mixed in water to
clean corrosion off the terminals.
Do not remove or modify stabilizer wheels or rear engine guard or injury can result.
Part Number
771436
Keep engine and pump compartment(s) clean (especially in exhaust area) to prevent fire
and provide maximum engine and hydraulic cooling.
Part Number
788968
Do not smoke while refueling.
Do not fill tank with engine running, or while the engine is hot.
Allow engine to cool before storing machine inside a building.
Store away from open flame or spark if there is fuel in tank.
Clean up any gasoline spills.
Do not refuel while in enclosed trailer or other enclosed areas.
Never operate the mower deck with side deflector removed or in raised position, except when the
grass catcher attachment is being used.
Part Number
727420
Whirling blades! Keep hands and feet away.
Beware of thrown objects.
Part Number
727438
Keep shields or covers in place while machine is in operation.
Keep hands away from rotating pulleys and belts.
Part Number
727453
9-8
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
If you lose steering control while operating the machine, place the steering control levers in the
park brake position immediately. Inspect the machine and involve your Hustler dealer to resolve
the problem before continuing to operate.
If pump belt fails, steering control will be lost. Refer to owner’s manual for inspection and
replacement intervals and refer to above paragraph for emergency procedures.
Part Number
600899
110907 01/09
9-9
Download from Www.Somanuals.com. All Manuals Search And Download.
Maintenance
Maintenance Locator Chart
11
6
5
10
9
7
2
Viewed from top of unit
4
1
16
8
11
10
9
7
1
Engine Oil Fill & Dipstick
2. Fuel Filter
14
3. Engine Air Cleaner
4. Engine Oil Drain Plug
5. Battery
6. Fuel Tanks
12
7. Gauge Wheel Bearing Zerks (2)
8. Engine Oil Filter
9. Deck Lift Pivot Zerks (4)
10. Park Brake Switch (2)
11. Drive Tire
12. Deck Belt
13. Pump Belt
14. Blades
15. Engine Air Intake Screen
16. Front Gauge Wheel Tires
14
Viewed from top of unit
13
Viewed from bottom of unit
FIG. 15
9-10
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
WEEKLY MONTHLY ANNUALLY
SERVICE AT INTERVALS INDICATED
OR 50
HOURS
OR 100
HOURS
OR 300
HOURS
Verify safety start interlock system
Visually inspect unit for loose
hardware and/or damaged parts
Visually inspect tires
Prior to each use
Prior to each use
Prior to each use
Check oil level, engine (1)
Clean air intake screen (4)
Clean foam element (4)
Prior to each use or every 4 hours
Prior to each use or every 4 hours
Prior to each use or every 4 hours
Prior to each use
Check fuel level
Blades - sharpen & securely fastened
Discharge chute - securely in place &
in lowest position
Prior to each use
Prior to each use
Daily
Check hydraulic oil level
Clean engine and transaxle
compartment
Daily
Change transaxle oil and filter (7)
Grease deck height pivots
Grease gauge wheel bearings
Change engine oil and filter (1) (3)
Clean cylinder and head fins(a)
Check battery connections
Check tire pressure with a gauge
Check hydraulic oil level
Clean engine exterior (a)
Clean & re gap spark plugs (a)
Check pump and deck belt tension
and condition (5)
Every 200 hours or 2 years
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Check fuel and hydraulic lines (6)
Check fuel valve and grommet (6)
Tighten lug nuts on wheels (2)
Change fuel filter
Replace spark plugs
NOTES:
1. Initial oil change is after 5 hours of operation. Thereafter, change oil after every 40 hours operation. Change more
often under dusty or dirty conditions and during hot weather periods.
2. Torque initially and after first 2 hours of operation.
3. Change engine oil filter per the engine manufacturer’s recommendations. Refer to Engine Owner’s Manual for rec-
ommendations and other maintenance items.
4. Service more often under dusty or dirty conditions.
5. Pump drive belt only - Inspect every 6 months or 100 hours and replace if worn or cracking is noticed. Other-
wise, replace every 200 hours or 2 years whichever comes first.
6. Check fuel line hoses, fuel valve and grommets for any cracks or leaks
7. Initial system oil and filter change must be after the first 75 hours of use or 1 year whichever comes first. Thereaf-
ter, replace filter and oil in each transaxle every 2 years or 200 hours, whichever comes first.
REFERENCES:
a --Refer to Engine Owner’s Manual
NOTE:
After completing maintenance cycle (300 hours), repeat cycle.
Introduction
Regular maintenance is the best prevention for costly downtime or expensive, premature repair. The following
pages contain suggested maintenance information and schedules which the operator should follow on a routine basis.
Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal
110907 01/09
9-11
Download from Www.Somanuals.com. All Manuals Search And Download.
wear or damage. A good time to detect potential problems is while performing scheduled maintenance service.
Correcting the problem as quickly as possible is the best insurance.
Clear away heavy build-up of grease, oil and dirt, especially in the engine and under the seat platform areas; minute
dust particle are abrasive to close-tolerance engine and hydraulic assemblies.
Daily inspect mower for grass clippings and wire and string tangles. The underside of the mower deck will collect a
build-up of grass clippings and dirt, especially when grass is wet or has high moisture content. This build-up will
harden, restricting blade and air movement and will probably show a poorer quality of cutting. Therefore it should be
removed routinely.
To do this it will be necessary to raise and block the deck, using jack stands or blocks, in the full up position and
scrape the build-up from underneath.
Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled
personnel. Consult your Hustler service center when assistance is needed.
Torque values
Torque values are given below:
Wheel (lug) nuts
65-75 FT.-LBS.
118 FT.-LBS.
118FT.-LBS.
Blade spindle bolt top
Blade spindle bolt bottom
Lug nuts only - It is recommended that these be checked after the first 2 hours of operation, initially, every 50 hours
and following removal for repair or replacement.
For all other torques refer to the various tractor parts manuals for standard torque chart. See page 21 for ordering
information.
For engine torque values, see engine owner’s manual.
Tires
It is important for level mowing that the tires have the same amount of air pressure. The recommended pressure
are:
Drive Wheels
8-12 PSI
Front Wheels
8-12 PSI
Solid fill tires are not recommended for Hustler turf equipment. On any machine, with solid filled tires, the
warranty claim will be denied.
WARNING: Explosive separation of a tire and rim can cause serious injury or death. Do not attempt
to mount a tire without the proper equipment and experience to perform the task. Always maintain the
correct tire pressure and never over inflate. Never weld or heat a wheel and tire assembly as an
explosion may occur. Welding can weaken or deform a wheel. When inflating tires stand to one side
and not in front of or over the tire assembly. Check tires for low pressure, blemishes, damaged rims
or missing lug bolts and nuts.
Lubrication
1. Grease the front gauge wheel bearings per the Maintenance Schedule. Use SAE multi-purpose grease.
2. Grease the four deck lift pivots, located to the side of the operator’s footrest per the Maintenance Schedule. Use
SAE multi-purpose grease.
Electrical system
The electrical system is a 12-volt, negative ground. Recommended battery size is a garden tractor BCI group U1R
with 225 or better cranking AMP rating. A maintenance-free battery is recommended. Otherwise, follow battery
manufacturer’s maintenance, safety, storing and charging specifications.
9-12
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
The battery is located under the seat platform. FIG. 16
EZT
STARTER SOLENOID
STARTER SOLENOID
BATTERY
FUSE
EZT
FIG. 16
FIG. 17
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds,
chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after
handling.
WARNING: Avoid skin and clothing contact with battery acid. Always wear eye protection when
checking the battery, acid can cause serious injury to skin and eyes. If contact occurs, flush area with
clean water and call physician immediately. Acid will also damage clothing. Do not drink the battery
electrolyte. Do not allow open flame near the battery when charging. Hydrogen gas forms inside the
battery. This gas is both toxic and flammable and may cause an explosion if exposed to flame.
Always remove the negative ground first and replace it last. Do not overfill battery. Electrolyte may
overflow and damage paint, wiring or structure. When cleaning the battery, use soap and water. Be
careful not to get soap and water into the battery. Clean the battery terminals with a solution of four
parts water and one part baking soda when they become corroded.
WARNING: Shorts caused by battery terminals or metal tools touching metal tractor components can
cause sparks. Sparks can cause a battery gas explosion which will result in personal injury. Prevent
the battery terminals from touching any metal tractor parts when removing or installing the battery. Do
not allow metal tools to short between the battery terminals and metal tractor parts.
WARNING: Incorrect battery cable routing could cause damage to the tractor and battery cables.
This can cause sparks which can cause a battery gas explosion which will result in personal injury.
Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable.
Always connect the positive (red) battery cable before connecting the negative (black) cable.
Common circuit failures are usually caused by shorting, corroded or dirty terminals; loose connections, defective
wire insulation or broken wires. Switches, solenoids and ignition components may also fail, causing a shorted or open
circuit.
The electrical system is protected by a fuse located on the wiring harness near the starter solenoid. FIG. 17. The
fuses are as follows:
Function
Main
Size
Type
15 amp
blade-type
Before attempting any failure diagnosis of the electrical system, use a test light or voltmeter to check the battery
voltage. If the battery voltage is satisfactory, check the cleanliness and tightness of the terminals and ground
connections. A general understanding of electrical servicing and use of basic test equipment is necessary for
troubleshooting and repair.
Major overhaul or repair of the starting motor or charging system should be performed by trained technicians only.
110907 01/09
9-13
Download from Www.Somanuals.com. All Manuals Search And Download.
Access to Hydro-Gear EZT transmissions
The integrated pump/motor units are accessed by lifting the seat platform. The seat platform is hinged at the front.
To raise it, remove the lock nut and tilt seat platform up and forward.
If the seat is equipped with the optional arm rest kit, make certain to place the control arms in the park brake
position and pivot the arm rests upward before placing the seat platform in the full forward position to prevent
damage to the arm rests.
Hydraulic system
The HustlerSport is equipped with two Hydro-Gear EZT integrated pump/motor transmissions (FIG. 18).
EZT
EZT
FIG. 18
The EZT integrated pump/motor transmission are sealed for life and do not require any scheduled service.
The EZT integrated pump/motor transmissions are filled with 20W50 engine oil. If they ever become low on oil fill to
the level shown inFIG. 19..
FIG. 19
9-14
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Fuel system
DANGER: Observe usual fuel handling precautions:
Do not smoke while refueling.
Do not fill tank with engine running or while engine is hot. Clean up any gasoline spills.
Allow engine to cool before storing machine inside a building.
Keep fuel away from open flame or spark and store machine away from open flame or spark if there is
fuel in the tank.
Use extra caution when handling gasoline and other fuels. They are flammable and vapors are
explosive. A fire or explosion from gasoline can burn you and others and can damage property.
Refuel outdoors preferably, or in well ventilated areas.
Never attempt to start engine when there is a strong odor of gasoline fumes present. Locate and
correct cause.
Store gasoline in an approved container and keep it out of the reach of children. Never buy more than
a 30 day supply of gasoline.
Always place gasoline containers on the ground away from your vehicle before filling.
Do not fill gasoline containers inside a vehicle or on a truck or trailer as interior carpets or plastic truck
bed liners may insulate the container and slow the loss of any static charge.
When practical, remove equipment from the truck or trailer and refuel the equipment with its wheels on
the ground. If this is not possible, then refuel the equipment on the truck or trailer using a portable
container and not a gasoline dispenser nozzle. If a gasoline dispenser nozzle must be used, keep the
nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete.
WARNING: Gasoline is harmful or fatal if swallowed.
Long-term exposure to vapors can cause serious injury and illness.
Avoid prolonged breathing of vapors.
Keep face away from nozzle and gas tank or conditioner opening.
Keep gas away from eyes and skin.
The fuel tanks are located in the tractor’s fenders (FIG. 20). Total capacity for the fuel tanks is 10 U.S. gallons (38
liter).
When filling the fuel tanks disengage deck clutch, place control levers in park brake position, and stop tractor
engine. Clean around the fuel tank cap and remove the cap and begin filling. When finished, screw the cap on securely
and wipe up any spilled gasoline.
Use regular unleaded gasoline with an octane rating of 87 or higher.
IMPORTANT: Never use methanol, gasoline containing methanol, or gasohol containing more than 10% ethanol
because the fuel system could be damaged. Do not mix oil with gasoline.
Using a fuel stabilizer/conditioner in the tractor can provide benefits such as:
1. Keeps gasoline fresh during storage of 90 days or less. For longer storage, drain the fuel tanks.
2. Cleans the engine during operation.
3. Eliminates gum-like varnish buildup in the fuel system.
IMPORTANT: Do not use fuel additives containing methanol or ethanol.
Add the correct amount of gas stabilizer/conditioner to the gas. Follow the gas stabilizer/conditioner manufacturer’s
directions for best results.
The fuel filter (FIG. 21) is installed in the fuel line between fuel valve and engine fuel pump on the front of the engine.
Replace filter annually or after every 100 hours of operation, whichever occurs first. For fuel filter removal refer to the
110907 01/09
9-15
Download from Www.Somanuals.com. All Manuals Search And Download.
engine owner’s manual
CRANKCASE
DIPSTICK
FUEL FILTER
FUEL TANK
FIG. 20
FIG. 21
When replacing the fuel filter, check the fuel line hoses for any cracks or leaks. Replace as needed.
Engine oil and filter
Check engine oil daily and after every 4 hours of operation. Crankcase dipstick and oil filler tube are located as
shown in FIG. 21 & FIG. 22. Tractor must be setting level when checking oil. Refer to engine manual and maintenance
schedule for oil recommendation and capacities.
Change the engine oil and filter after the first 5 hours of operation, per the engine manufacturer’s recommendations
after that. If tractor is being operated in extremely dirty conditions, then it is recommended oil be changed more
frequently. IMPORTANT: When removing the oil filter take precautions to minimize oil spillage on the exhaust system.
DIPSTICK &
ENGINE OIL
FILLER TUBE
ENGINE OIL
FILTER
FIG. 22
FIG. 23
9-16
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
OIL
DRAIN HOSE
OIL
DRAIN VALVE
FIG. 24
Attach the oil drain hose (FIG. 24), furnished with the unit, to the oil drain valve when draining the engine oil. Oil
drain hose must be removed after oil is drained. IMPORTANT: All oil drips or spills must be cleaned off of the exhaust
system before operating the machine. The oil drain and oil filter are located at the rear of the engine (FIG. 23 and
FIG. 24).
Belt replacement
FIG. 25 and FIG. 26 show diagrams and descriptions of the unit’s belt drive systems.
Inspect these belts frequently for wear and serviceability. Replace a belt that shows signs of severe cuts, tears,
separation, weather checking and cracking, or burns caused by slipping. Slight raveling of belt covering does not
indicate failure, trim ravelling with a sharp knife.
WARNING: If the pump belt fails, loss of control will occur especially when operating on a slope. If
you lose steering control while operating the machine, place the steering control levers in the
park brake position immediately. Inspect the machine and involve your Hustler dealer to
resolve the problem before continuing to operate.
Inspect the belt pulley grooves and flanges for wear. A new belt, or one in good condition, should never run against
the bottom of the groove. Replace the pulley when this is the case, otherwise belt will lose power and slip excessively.
Never pry a belt to get it on a pulley as this will cut or damage the fibers of the belt covering.
Keep oil and grease away from belts, and never use belt dressings. Any of these will destroy the belt composition in
a very short time.
110907 01/09
9-17
Download from Www.Somanuals.com. All Manuals Search And Download.
4
Viewed from
top of unit
2
1
Transaxle belt
2. Engine pulley
3. Transaxle idler
pulley
4. Transaxle idler
arm
5. Transaxle pulley
6. Electric deck
clutch
7. Transaxle idler
spring
7
2
5
5
4
2
5
6
3
1
Deck Belt Drive Layout
3
1
1
Spindle drive belt
2. Deck blade spindle pulley
3. Spindle belt tension idler
4. Spindle belt tension idler
spring 8.4" at operation)
5. Deck belt idler pulley
6. Idler arm
2, 6
FIG. 25
FIG. 26
Deck belt replacement
1. Park the unit on a flat surface. Stop the engine and remove the ignition key. Make sure deck clutch switch is in the
down (OFF) position. Place control levers in the park brake position. Disconnect negative battery cable.
2. Place the deck in the lowest position.
3. Remove the deck belt covers.
4. Release the deck belt tension by pulling on the belt tension chain and sliding the chain out of the anchor bracket
slot. This will relieve the tension on the deck belt idler spring. FIG. 28
5. Pull the idler to the left of the machine to provide maximum belt clearance.
6. Remove the existing belt and replace with a new belt.
7. Route the new belt per FIG. 25.
8. Re-tension the deck belt idler per the Deck drive belt adjustment section located elsewhere in this manual.
9. Re-install the deck belt covers.
10.Re-attach the negative battery cable.
Transaxle drive belt replacement
1. Park the unit on a flat surface. Stop the engine and remove the ignition key. Make sure deck clutch switch is in the
down (OFF) position. Place control levers in the park brake position. Disconnect negative battery cable.
2. Place the deck in the lowest position.
9-18
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
3. The deck belt must be removed from the clutch pulley first by releasing the deck belt tension by pulling on the belt
tension chain and sliding the chain out of the anchor bracket slot. This will relieve the tension on the deck belt idler
spring (FIG. 27).
ENGINE
PULLEY
ANCHOR
BRACKET
SPRING
BELT
CHAIN
CLUTCH
PULLEY
TENSION
IDLER
FIG. 27
FIG. 28
4. Remove the deck drive belt from the electric clutch pulley. This belt does not need to be removed from any of the
other pulleys.
5. Release the tension from the transaxle belt by pulling on the idler pulley (extending spring carefully) and sliding the
belt over it. Use caution when releasing the idler pulley as there is still tension on it and it will snap back into posi-
tion (FIG. 26).
6. Slide the belt off the engine pulley. The belt will have to be slid above the engine pulley to allow the belt to be
removed from the other pulleys (FIG. 27).
7. Slide the belt over the transaxle pulleys.
8. Slide the belt off of the fixed idler pulley.
9. The belt can now be removed from above the engine pulley.
10.Install new belt by sliding it up and over the engine pulley. Make certain it is not in the pulley groove at this time but
is above the pulley.
11. Slide the belt over the fixed idler pulley and then over the transaxle pulleys.
12.Slide the belt onto the engine pulley.
13.Pull the idler pulley over and slide the belt onto it. Make certain to keep fingers from getting between the belt and
the pulley when the pulley is released and tension is re-established.
14.Re-install the deck drive belt on the electric clutch pulley and make sure it is routed properly on all of the deck pul-
leys.
15.Re-tension the deck belt idler per the Deck drive belt adjustment section located elsewhere in this manual.
16.Re-attach the negative battery cable.
Mower blade maintenance
Check the mower blades daily, they are the key to power efficiency and well groomed turf. Keep them sharp, a dull
blade will tear rather than cut the grass, leaving a brown ragged top on the grass within a few hours. A dull blade also
requires more power from the engine.
Replace any blade which is bent, cracked or broken.
WARNING: Never attempt to straighten a bent blade by heating, or weld a cracked or broken blade
as the blade may break and cause serious injury. Replace worn or damaged blades.
WARNING: Never work with blades while engine is running or deck clutch switch is engaged (on).
Always place deck clutch switch in the disengaged position, place control levers in the park brake
position and turn engine off and disconnect negative battery cable. Block up mower when you must
work under it. Wear gloves when handling blades. Always check for blade damage if mower strikes
rock, branch or other foreign object during mowing!
110907 01/09
9-19
Download from Www.Somanuals.com. All Manuals Search And Download.
WARNING: Always wear adequate eye protection when grinding mower blades.
Re sharpening
pattern
Do not sharpen to original pattern (below).
It is easier to get a straight cutting edge following
the re sharpening pattern shown above
Original edge
FIG. 29
Warped Blade (Replace)
Cutting
plane
Straight Blade
Comparison of Warped and Straight Blades
FIG. 30
Cutting edge
Twisted Blade Edge
(replace)
Cutting Plane
Cutting edge
Straight Blade Edge
End view of blades, comparing
twisted and straightened blades
FIG. 31
9-20
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Mower blade removal
Use a 15/16" wrench to remove the 5/8" cap screw holding the blade to the spindle shaft from underneath.
Blade Lock Tool, part number 381442, is available from your dealer to prevent the blades from turning while
removing or and installing the blade bolts.
Sharpen the blades on a grinder following pattern as shown (FIG. 29). Touch-up sharpening can be done with a file.
Check the blades for balance following grinding. A commercial balancing tool is available through most hardware
supply stores, or balancing can be done by placing the blade on an inverted line punch or 5/8" bolt. Blade should not
lean or tilt. Spin the blade slowly, blade should not wobble. If blade is out of balance, true it up before reinstalling.
Lay the blade on a flat surface and check for distortion (FIG. 30 and FIG. 31). Replace any distorted blade.
Do not re-use spindle bolts which have stripped, worn or undercut threads. Torque bolts on spindles to 118 foot-
pounds when reinstalling blades.
IMPORTANT: The blade sail (curved part) must be pointing upward toward the inside of the deck to ensure proper
cutting.
WARNING: When mounting blades, rotate them after installation to ensure blade tips do not touch
each other or sides of the mower.
WARNING: Failure to correctly torque the bolt may result in the loss of the blade which can cause
serious injury.
WARNING: Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves and use extra
caution when servicing them.
110907 01/09
9-21
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjustment
Introduction
Your FasTrak Super Duty 48/54 was adjusted before it left the factory and was checked during pre delivery setup.
However, after start-up and continued use, a certain amount of break-in wear will cause some adjustments to change.
Remain alert for unusual noises, they could be signaling a problem. Visually inspect the machine for any abnormal
wear or damage. A good time to detect potential problems is while performing scheduled maintenance service.
Correcting the problem as quickly as possible is the best insurance.
Clear away heavy build-up of grease, oil and dirt, especially in the engine and under the seat platform areas; minute
dust particle are abrasive to close-tolerance engine and hydraulic assemblies.
Some repairs require the assistance of a trained service mechanic and should not be attempted by unskilled
personnel. Consult your Hustler service center when assistance is needed.
Control lever adjustment
The control levers can be adjusted for operator comfort. By loosening the nuts that attaches the upper control lever
to the lower lever (FIG. 32), the upper control lever can be pivoted to fit the operator’s personal preference.
The control levers can also be adjusted up and down. Remove the cap screws and slide the upper control lever up
or down and align the holes in it with the holes in lower lever. Re-install the nuts and tighten.
The control levers should be adjusted so that they align with each other when in the neutral position (FIG. 33).
ALIGN
HANDLES
NUTS
UPPER
CONTROL
LEVER
LOWER
CONTROL
LEVER
FIG. 32
FIG. 33
Steering linkage
The neutral adjustment for the control levers in the neutral position is discussed in this section.
The tractor steering has been factory adjusted to eliminate creeping when the control levers are in the neutral
9-22
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
position (FIG. 34). However, should the tractor begin to creep, the control lever linkage can be adjusted as follows:
CONTROL
LEVER
CONTROL LEVER IN THE
NEUTRAL POSITION
FIG. 34
CONTROL LEVER NEUTRAL ADJUSTMENT
Before considering any adjustment, check the tire air pressure. Unequal tire pressure will cause the tractor to drift to
one side. Refer to tire pressure information in the Maintenance section of this manual.
NOTE:
Proper park brake adjustment must be completed before the control
lever neutral adjustment can be done.
Fine adjustment to the unit’s steering is made with the transaxle control rod. (FIG. 35).
Neutral is properly adjusted when the control levers are in the park brake position and the ZT 2800 transaxles do not
“whine”.
If this occurs, the control linkage may be adjusted as follows:
1. Park the unit on a flat surface, raise the rear of the tractor and block with certified jack stand. With the park brakes
set, start the engine (FIG. 37). Once the engine is started, if the ZTs whine while the park brake is engaged, then
neutral needs to be reset. Turn off the engine.
WARNING: Never work under the machine or attachment unless it is safely supported with jack
stands. Make certain machine is secure when it is raised and placed on the jack stands. The jack
stands should not allow the machine to move when the engine is running and the drive wheels are
rotating. Use only certified jack stands. Use only appropriate jack stands, with a minimum weight
rating of 2000 pounds to block the unit up. Use in pairs only. Follow the instructions supplied with the
vehicle stands.
WARNING: This is a dangerous operation - keep hands, hair, clothing, etc., clear of the cooling fans
on top of the ZTs! Exercise extreme caution.
WARNING: .Never attempt to make any adjustments or repairs to the tractor drive system while the
engine is running. The following procedures should be performed by trained maintenance
personnel only.
2. Loosen and back off the jam nuts on both ends of the steering control rod assembly (FIG. 35). Set the steering
control lever in the neutral/brake position.
3. Remove the female spade connectors from the seat switch (located under the seat). These will need to be con-
nected together now to bypass the seat switch to perform the following functions. This must only be done by a
qualified Hustler Dealer.
4. Make sure the steering damper ball studs attached to the frame at the rear of the damper on either side are loose
and allowed to slide in the slot.
110907 01/09
9-23
Download from Www.Somanuals.com. All Manuals Search And Download.
CONTROL LEVER IN THE
NEUTRAL POSITION
DAMPER
CONTROL LEVERS IN PARK BRAKE POSITION
JAM NUT
STEERING
CONTROL ROD
JAM NUT
FIG. 35
FIG. 36
5. Both steering control levers need to be in the brake position when starting the engine, but need to quickly be
moved out of the brake position once engine is started so the brakes do not fight the transmissions since they have
not yet been adjusted.
6. Start the engine. Move the control lever to just engage the brake (neutral) slot and hold it in that position (Do not
engage the control lever far enough to engage the brakes in the brake slot) (FIG. 36).
WARNING: This operation is extremely dangerous. Pay close attention when adjusting the
transaxle control rod so you do not get your fingers, tools, or anything else close to the EZT
transaxle’s cooling fans.
7. Beginning with the RH side of the tractor, adjust the steering control rod so that the RH drive axle just starts turning
in the forward rotation while the steering lever remains in the neutral positon. Now, turn the steering rod back the
opposite direction to the point when the drive axle stops spinning. From that point, turn the steering rod back again
½ turn. This ensures that the steering rod is adjusted so that the transmission control arm is centered in the neutral
band of the transmission.
8. Move the lever forward and backward and make sure that the drive axle spins forward and backward correctly.
Return the steering lever to neutral and re-check to make sure the drive axle is stopped in the neutral position.
Lock the steering control lever into the brake position. You should not hear the transmission whine if neutral is
properly set.
STEERING
DAMPENER
ENGINE
GUARD
REAR DAMPENER
BALL STUD
JACK STANDS
FIG. 37
fst2007jackstands.tif
spt2009_damper1.jpg
FIG. 38
9. Turn off the engine.
10.With the engine off, move the RH steering control lever into the neutral position and pull the lever all the way back
to the rear of the tractor as if you were going full speed in reverse. Now, slowly bring the lever back to the neutral
position and lock it into the brake position. This sets the steering damper in the correct neutral position. Tighten
the ball stud at the rear of the damper that is attached to the frame side panel on the RH side (FIG. 38). Once this
9-24
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
is tightened, you should be able to move the steering control lever to the reverse position, let it go, and the steering
lever should return itself to the neutral position. This should finish the adjustment for the RH side steering control.
Double check to make sure you have all fasteners tightened to the correct torque specifications.
11. Repeat steps 4 thru 9 for the LH side.
12.Once both sides are properly adjusted, double check them together to make sure everything is working properly.
13.IIMPORTANT: With the engine off, disconnect the two female spade connectors from each other (from step #3)
and reconnect them to the seat switch. This must be completed so the safety circuit is functioning properly. Refer
to the machine’s owner’s manual for operation check.
WARNING: Do not operate the tractor without plugging the tractor wiring harness into the seat
switch. This switch is an important part of the safety start interlock system. Serious injury can result
if the seat switch is not plugged into the tractor’s wiring harness.
14.Check to make sure all tools or obstructions are removed from under the tractor. Assemble the drive wheels and
lugnuts. Torque the lugnuts to 65-75 ft-lbs.
15.Jack up the rear of the tractor and remove the jack stands. Lower the tractor to the ground and remove the jack.
16.The control levers should be adjusted so that they align vertically with each other when in the neutral position
(FIG. 33). Space between ends of control handles to be .50” ±.25”.
17.Check the hydraulic oil level after final adjustments. Make sure oil level is within operating range specified.
Steering dampener
The steering dampener (FIG. 38) is spring loaded to return the control levers to the neutral position from the reverse
position. This gives the operator a sense of neutral during operation.
If the tractor does not return to neutral from reverse then adjust as follows:
To set the steering dampeners in the correct operating position follow these steps:
1. Shut engine off, place control levers in the park brake position, disengage deck clutch, remove ignition switch key
and disconnect negative battery cable before doing any adjustments.
2. Place the control lever in the neutral position (FIG. 34).
3. Loosen the steering dampener’s rear ball stud (FIG. 38).
4. Pull the dampener spring housing, to the rear, past the point that the internal spring is engaged.
5. Release the dampener spring housing and allow the internal spring to bring the housing back to the neutral posi-
tion.
6. Tighten the nut on the steering dampener’s rear ball stud.
7. To check, move the control lever to the reverse position and release. The control lever should return to the neutral
position. If not, repeat steps 1 through 6.
Park brake spring adjustment
Occasionally check the park brake spring adjustment using the following method:
1. Shut engine off, place control levers in the park brake position, disengage deck clutch, remove ignition switch key
and disconnect negative battery cable before doing any adjustments.
2. Position the control lever in the park brake position.
110907 01/09
9-25
Download from Www.Somanuals.com. All Manuals Search And Download.
3. Measure the park brake spring. It should be compressed to 1-7/16”. If it is not, adjust the nylock nut until the proper
spring compression is achieved (FIG. 39).
1-7/16"
COMPRESSED
SPRING LENGTH
SPRING
NYLOCK NUT
FIG. 39
4. Repeat for the other side.
Hydraulic pump belt adjustment
The transaxle drive belt tension remains constant by means of a tension idler and spring (FIG. 40). There is no
tension adjustment of this belt.
NOTE:
NOTE: Inspect the belt every 100 hours and replace as needed.
Replace the belt every 200 hours or every two (2) years whichever
comes first.
WARNING: If the transaxle belt fails, loss of control will occur especially when operating on a slope.
If you lose steering control while operating the machine, place the steering control levers in the park
brake position immediately. Inspect the machine and involve your Hustler dealer to resolve the
problem before continuing to operate.
PUMP
IDLER
PUMP
DRIVE BELT
SPRING
FIG. 40
Deck drive belt adjustment
The spindle belt tension remains constant by means of a tension idler and spring (FIG. 41). The spring tension
9-26
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
should be such that the belt does not slip under normal operating load conditions, assuming the belt is not excessively
TENSION IDLER
SPRING
Spring Extension
8.40”
Normal spring length
6.0”
2.40”
CHAIN
ANCHOR
BRACKET
spt2009_deck9.jpg
FIG. 41
FIG. 42
worn or damaged. As belt stretches and wears in, adjustment may become necessary. To increase belt tension, move
the spring chain one (or more) link(s) at the anchor bracket (FIG. 41). Installed spring length should be 8.40" ± .3"
originally with adjustments of .60" per chain link (FIG. 41).
IMPORTANT: Do not over tension the spring to compensate for a badly worn belt or pulley.
Engine RPM setting
The FasTrak Super Duty 48/54 is designed so that the engine will run at 3600 rpm with transaxle load only. At this
speed the transaxles are running at their maximum rated speed.
Deck leveling and height adjustment
The mower deck has three areas that may need to be checked and adjusted periodically. Before considering any
mower deck leveling adjustments, check that the tire air pressure is within the specified range.
DECK LEVEL ADJUSTMENTS
Leveling the deck must be done in the following manner and order:
1. Check tire pressures to make certain they are properly inflated before starting to level
deck. The recommended pressures are as follows:
Drive Wheels
Front Wheels
8-12 PSI
8-12 PSI
WARNING: Stop engine. Make sure deck clutch switch is in the down (OFF) position. Remove
ignition key. Place control levers in the brake position before leaving machine.
2. Drive tractor onto hard flat surface.
3. Raise and lock deck into transport position.
4. Place 3.0” high deck support blocks under deck at the four corners shown in FIG. 43
110907 01/09
9-27
Download from Www.Somanuals.com. All Manuals Search And Download.
(two stacked 2”x4” blocks can be used to create a 3.0” support).
SPACER BLOCKS
FIG. 43
5. Remove the deck stop pin and lower the deck until it rests on the support blocks.
6. Loosed the (3) bolts attaching the (3) deck links to the deck.
7. Push the lift pedal forward, place the deck stop pin in the indicator hole marked 3.25”,
and release the pedal.
8. Use a bungee cord th pull the pedal rearward so that the crank lever is held firmly
against the stop pin and play in the pivot joint is removed (FIG. 44).
BUNGEE CORD
FIG. 44
9. Tighten the (3) deck links to deck with flanged nuts clamping on either side of slot with
48 ft-lbs of torque.
Remove bungee cord and ensure that deck can be raised and locked into transport position.
9-28
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
Numerical Index
Part
No.
Page
No.
Part
No.
Page
No.
Part
No.
Page
No.
Index
109754
109770
110000
110001
110007
110008
110009
110014
110042
110063
110073
110080
110081
110085
110089
110099
110150
110282
110370
110829
110835
110840
110841
110876
110879
110880
110884
110891
110892
110912
110913
110929
111061
111079
259812
306969
339689
344267
348417
357103
381442
549873
549881
550011
550017
600221
600726
600899
600941
600981
601018
601062
601069
601089
601098
601117
601123
601131
601206
601207
601390
601391
601398
601425
601426
601619
601676
601800
601801
601803
601804
601805
601807
601810
601811
601812
601813
601814
601815
601816
601817
601818
601821
601822
601827
601828
601829
601830
601834
601837
601839
601840
601841
601844
601845
601846
601847
601848
601849
601850
601865
601866
601867
601892
Part Numbers
000323
005116
015495
015818
016972
017616
019521
023655
024927
025395
026237
028118
029868
029876
030817
031997
034272
034280
036244
036384
042630
043067
044255
045765
045898
046821
048553
052837
052860
053199
054502
055749
055939
055947
056036
058776
059832
059931
061077
063198
068551
070557
080655
083279
086660
104786
108049
108537
110907 01/09
i-1
Download from Www.Somanuals.com. All Manuals Search And Download.
Part
No.
Page
No.
Part
No.
Page
No.
Part
No.
Page
No.
601930
601963
601967
601981
601982
601983
601986
601987
602025
602026
704643
704932
705178
705954
710087
712976
725796
727172
740696
756270
763417
765339
767954
769133
769257
770867
771428
771634
772806
772814
776476
779306
781211
781260
781302
781419CE
781567
781708
781872
781922
782474
782573
783548
784066
784199
784223
784439
784504
784603
784827
785139CE
786970
788166
788232
788877
791251
791723F
792689
793174
793521
793687
793760
793778
793794
793976
794446
794503
794644
795039
795062
796615
797449
798363
798603
808485
929125
929133
A
767962
768044
768515
768523
Access to Hydro-Gear EZT
.
9-14
785808
i-2
110907 01/09
Download from Www.Somanuals.com. All Manuals Search And Download.
|