Husqvarna Lawn Mower Z 246i User Manual
Operator Manual  
Z 246i  
ZeroTurn Mower / 967323901-00  
EN  
Please read the operator manual carefully and make sure  
you understand the instructions before using the machine.  
Gasoline containing up to 10% ethanol (E10) is acceptable for use in  
this machine.The use of any gasoline exceeding 10% ethanol (E10)  
will void the product warranty.  
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CONTENTS  
INTRODUCTION ...............................................................4  
Running ....................................................................20  
Stopping the Engine.................................................20  
Operating On Hills....................................................21  
Mowing Tips .............................................................21  
Jumper Cable Use..............................................22  
Battery Voltage Light ..........................................22  
Moving Machine By Hand ........................................23  
MAINTENANCE...............................................................24  
Maintenance Schedule.............................................24  
Battery ......................................................................26  
Safety System...........................................................27  
Park Brake ................................................................27  
Tire Pressures...........................................................27  
Caster Wheels ..........................................................28  
Anti-scalp Rollers......................................................28  
V-belts.......................................................................28  
Deck Belt Removal .............................................28  
Adjusting the Mower Deck .......................................29  
Leveling deck .....................................................29  
Cutting Blades..........................................................30  
Blade replacement .............................................30  
Cleaning ...................................................................30  
LUBRICATION.................................................................31  
Transmission.............................................................31  
Wheel and Deck Zerks .............................................31  
Front Wheel Mount..............................................31  
Front Wheel Bearings .........................................31  
Deck Spindles.....................................................31  
TROUBLESHOOTING.....................................................32  
STORAGE .......................................................................33  
Winter Storage..........................................................33  
Service......................................................................33  
SCHEMATIC....................................................................34  
TECHNICAL DATA ..........................................................35  
Torque Specifications ...............................................36  
Accessories..............................................................36  
SERVICE JOURNAL........................................................37  
Driving and Transport on Public Roads......................4  
Towing.........................................................................4  
Operating....................................................................4  
Good Service..............................................................5  
Manufacturing Number.........................................5  
SYMBOLS AND DECALS..................................................6  
SAFETY .............................................................................7  
Protecting Children.....................................................7  
General Operation......................................................7  
Personal Safety Equipment ........................................8  
Slope Operation..........................................................8  
Safe Handling of Gasoline..........................................8  
General Maintenance .................................................9  
Transport...................................................................11  
Towing.......................................................................11  
Spark Arrestor...........................................................11  
CONTROLS.....................................................................12  
Control Locations......................................................12  
Steering Control Levers............................................13  
Park Brake ................................................................13  
Ignition Switch ..........................................................13  
Throttle Control .........................................................14  
Cold Weather Control .........................................14  
Service Meter............................................................14  
Blade Switch.............................................................14  
Fuse..........................................................................15  
Seat Adjustment Lever .............................................15  
Fuel Shut Off Valve ...................................................15  
Cutting Height Lever.................................................15  
Bypass Linkages ......................................................15  
Fuel Tank...................................................................16  
Tracking....................................................................16  
OPERATION....................................................................17  
Training.....................................................................17  
Steering ....................................................................17  
Before Starting..........................................................18  
Starting the Engine...................................................18  
Ignition System Faults.........................................19  
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INTRODUCTION  
Congratulations  
Operating  
Thank you for purchasing a Husqvarna ride-on mower. This  
machine is built for superior efficiency to rapidly mow primarily  
large areas. A control panel easily accessible to the operator  
and a hydrostatic transmission regulated by steering controls  
both contribute to the machine’s performance.  
This manual is a valuable document. Read the contents  
carefully before using or servicing the machine. The following  
of instructions (use, service, maintenance) by all who operate  
this machine is important for the safety of the operator and  
others. It can also considerably increase the life span of the  
machine and increase its resale value.  
This machine is constructed only for mowing grass on lawns  
and even ground without obstacles such as stones, tree  
stumps, etc. The machine can also be used for other tasks  
when equipped with special accessories provided by the  
manufacturer. Operating instructions for the accessories are  
provided with delivery. All other types of uses are incorrect.  
The manufacturer’s directions concerning operation,  
maintenance, and repairs must be carefully followed.  
Lawn mowers and all power equipment, can be potentially  
dangerous if used improperly. Safety requires good  
judgement, careful use in accordance with these instructions  
and common sense.  
The machine must only be operated, maintained, and repaired  
by persons familiar with the machine’s special characteristics  
and who are also knowledgeable about the safety instructions.  
Use only approved repair parts to maintain this machine.  
Accident prevention regulations, other general safety  
regulations, occupational safety rules, and traffic regulations  
must be followed without fail.  
If you sell your machine, be sure to give the operator manual to  
the new owner.  
The final chapter of this operator manual provides a Service  
Journal. Ensure that service and repair work are documented.  
A well-kept service journal reduces service costs for the  
maintenance and affects the machine’s resale value. Please  
contact your dealer for more information. Take the operator  
manual along when the machine is taken to your dealer for  
service.  
Unauthorized modifications to the design of the machine  
may absolve the manufacturer from liability for any resulting  
personal injury or property damage.  
General  
In this operator manual, left and right, backward and forward  
are used in relation to the machine’s normal driving direction.  
Continuous dedication to improve our products require that  
specifications and design are subject to change without  
notice.  
Driving and Transport on Public Roads  
Check applicable road traffic regulations before transporting  
on public roads. If the machine is transported, you must  
always use approved fastening equipment and ensure that the  
machine is well anchored. DO NOT operate this machine on  
public roadways.  
Towing  
If machine is equipped with a tow hitch, use extreme caution  
when towing. Never allow children or others in or on the towed  
equipment. Make wide turns to avoid jack-knifing. Travel slowly  
and allow extra distance to stop.  
Do not tow on sloped ground. The weight of the towed  
equipment may cause loss of traction and loss of control.  
Follow the manufacturer's recommendation for weight limits for  
towed equipment. Do not tow near ditches, canals, and other  
hazards.  
4
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INTRODUCTION  
Good Service  
Husqvarna's products are sold throughout the world and only  
in specialized retail stores with complete service. This ensures  
that you as a customer receive only the best support and  
service. Before the product is delivered, the machine has, for  
example, been inspected and adjusted by your retailer. See  
the certificate in the Service Journal in this operator manual.  
When you need spare parts or support in service questions,  
warranty issues, etc., please consult the following professional:  
This Manual belongs to the machine with  
the manufacturing number:  
Engine  
Manufacturing Number  
The machine’s manufacturing number can be found on the  
printed plate affixed to the engine compartment.  
Stated on the plate, from the top are:  
• The machine’s type designation (I.D.).  
• The manufacturer’s type number (Model).  
• The machine’s serial number (Serial no.)  
Please have the type designation and serial number available  
when ordering spare parts.  
The engine’s manufacturing number is stamped on one of the  
valve covers.  
The plate states:  
• The engine’s model.  
• The engine’s type.  
• Code  
Please have these available when ordering spare parts.  
The wheel motors and hydrostatic pumps have a barcode  
decal affixed at the rear.  
5
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SYMBOLS AND DECALS  
These symbols are found on the machine and in the operator  
manual. Study them carefully so that you know what they  
mean.  
IMPORTANT INFORMATION Xxxx xxxxxx xxxxx xxxx  
xxxxxxxxx xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.  
WARNING! Xxxx xxxxxx xxxxx xxxx xxxxxxxxx  
xxxxxx xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.  
Used in this publication to notify the reader of a risk of  
personal injury or death, particularly if the reader should  
neglect to follow instructions given in the manual.  
Used in this publication to notify the reader of a risk of material  
damage, particularly if the reader should neglect to follow  
instructions given in the manual. Used also when there is a  
potential for misuse or misassembly.  
R
N
Reverse  
Neutral  
Fast  
Slow  
Cold Weather  
Start  
Fuel  
Warning!  
Park Brake  
Cut Height Low  
Cut Height  
High  
Blades  
Steering  
Controls  
Headlights  
Battery  
Do not  
stand here  
Battery acid is corrosive,  
explosive and flammable  
Use protective  
glasses  
Warning!  
Wear hearing  
protection  
Keep away from the  
discharge deck, do not use  
without deflector  
or grass catcher  
Use protective  
gloves  
Do not touch parts  
Shut off engine  
Keep a safe  
distance from  
the machine  
before performing  
Use on slopes no  
greater than 10°  
Read Operator Manual maintenance or repair  
No passengers  
Whole body  
exposure to  
thrown objects  
Severing of fingers  
and toes  
Do not open or  
remove safety shields  
with engine running  
Careful backing up,  
watch for  
Careful going  
forward, watch for  
other people  
other people  
6
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SAFETY  
Safety Instructions  
General Operation  
These instructions are for your safety. Read them carefully.  
• Read, understand, and  
follow all instructions on the  
machine and in the manual  
before starting.  
• It is recommended that  
someone be aware that  
you are mowing and can  
provide help in case of  
injury or accident.  
WARNING! THIS CUTTING MACHINE IS CAPABLE  
OF AMPUTATING HANDS AND FEET AND THROWING  
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING  
SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS  
INJURY OR DEATH.  
• Anyone who operates, maintains, and/or services this  
machine must first read and understand this Operator  
Manual. Local laws may regulate the age of the user.  
The owner is responsible for training the users of this  
equipment.  
WARNING! CHILDREN CAN BE SERIOUSLY  
INJURED OR KILLED BY THIS EQUIPMENT. Carefully  
read and follow all the safety instruction that follow.  
• The owner and operator of this equipment can prevent  
accidents and is responsible for accidents or injuries  
occurring to themselves, other people and/or property.  
• Do not put hands or feet near rotating parts or under the  
machine. Keep clear of the discharge opening at all times.  
IMPORTANT INFORMATION The American Academy of  
Pediatrics recommends that children be a minimum of 16  
years of age before operating a riding lawn mower.  
• Only allow responsible adults, who are familiar with the  
instructions, to operate the machine.  
Protecting Children  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the  
machine and the mowing activity. Never assume that children  
will remain where you last saw them.  
• Keep children out of  
the mowing area and in  
the watchful care of a  
responsible adult other  
than the operator.  
• Be alert and turn machine  
off if a child enters the area.  
• Before and while backing,  
look behind and down for  
small children.  
• Clear the area of objects  
such as rocks, toys, wire,  
etc., which could be picked  
up and thrown by the  
blades.  
• Be sure the area is clear  
of bystanders before  
operating. Stop machine if  
anyone enters the area.  
• Do not mow in reverse  
unless absolutely necessary. Always look down and behind  
before and while backing.  
• Never direct discharged material toward anyone. Avoid  
discharging material against a wall or obstruction. Material  
may ricochet back toward the operator. Stop the blades  
when crossing gravel surfaces.  
• Do not operate machine without the entire grass catcher,  
discharge guard, or other safety devices in place and  
working.  
• Never carry children,  
even with the blades shut  
off. They may fall off and  
be seriously injured or  
interfere with safe machine  
operation. Children who  
have been given rides in  
the past may suddenly  
appear in the mowing area  
for another ride and be run  
over or backed over by the machine.  
• Slow down before turning.  
• Never leave a running machine unattended. Always turn off  
blades, move the steering control lever outward to the park  
brake position and stop the engine before dismounting.  
• Never carry passengers. The machine is only intended for  
use by one person.  
• Disengage blades when not mowing. Shut off engine and  
wait for all parts to come to a complete stop before cleaning  
the machine, removing the grass catcher or unclogging the  
discharge guard.  
• Never allow children to  
operate the machine.  
• Use extreme care when  
approaching blind corners,  
shrubs, trees, or other  
objects that may block your  
view of a child.  
• Operate the machine only in daylight or good artificial light.  
• Do not operate the machine while under the influence of  
alcohol or drugs.  
• Watch for traffic when operating near or crossing roadways.  
• Use extra care when loading or unloading the machine into  
a trailer or truck.  
7
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SAFETY  
• Always wear eye protection when operating machine.  
• Wear proper Personal Protective Equipment (PPE) while  
operating this machine, including (at a minimum) sturdy  
footwear, eye protection, and hearing protection. Do not  
mow in shorts and/or footwear with open toes.  
WARNING! Do not drive up or down hills with slopes  
greater than 10 degrees. Do not drive across any slopes.  
• Choose a low ground speed so that you will not have to  
stop while on the slope.  
• Do not mow on wet grass. Tires may lose traction.  
WARNING! When using the machine, approved  
personal protective equipment should be used. Personal  
protective equipment cannot eliminate the risk of injury  
but it will reduce the degree of injury if an accident does  
happen. Ask your retailer for help in choosing the right  
equipment.  
• Avoid starting, stopping, or turning on a slope. If the tires  
lose traction, disengage the blades and proceed slowly  
straight down the slope.  
• Keep movement on the slopes slow and gradual. Do not  
make sudden changes in speed or direction, which could  
cause machine to roll over.  
• Use extra care while operating machine with grass catchers  
or other attachments; they can affect the stability of the  
machine.  
• Data indicates that operators age 60 years and above are  
involved in a large percentage of riding mower-related  
injuries. These operators should evaluate their ability  
to operate the riding mower safely enough to protect  
themselves and others from serious injury.  
• Do not use on steep slopes.  
• Do not try to stabilize the  
machine by putting a foot  
on the ground.  
• Follow the manufacturer’s recommendation for wheel  
weights or counterweights.  
• Keep machine free of grass, leaves or other debris buildup  
which can touch hot exhaust or engine parts and burn. Do  
not allow the mower deck to plow leaves or other debris  
which can cause buildup to occur. Clean any oil or fuel  
spillage before operating or storing the machine.  
• Do not mow near drop-offs,  
ditches, or embankments.  
The machine could  
suddenly roll over if a wheel  
is over the edge or the edge  
caves in.  
• Allow machine to cool before storage.  
Safe Handling of Gasoline  
Personal Safety Equipment  
• Make sure that first aid  
equipment is close at hand  
when using the machine.  
• Never use the machine  
when barefoot.  
• Always wear protective  
shoes or boots, preferably  
with steel toe caps.  
WARNING! The engine and the exhaust system  
become very hot during operation. There is a risk for burns  
if touched. Allow engine and exhaust system to cool before  
refueling.  
To avoid personal injury or property damage, use extreme care  
in handling gasoline. Gasoline is extremely flammable and the  
vapors are explosive.  
• Always wear approved  
protective glasses or a full  
visor when assembling or driving.  
• Extinguish all cigarettes, cigars, pipes, and other sources of  
ignition.  
• Always wear gloves when handling the blades.  
• Never wear loose clothing that can get caught in moving  
parts.  
• Use only approved gasoline  
containers.  
• Never remove gas cap or  
add fuel with the engine  
running. Allow engine to  
cool before refueling.  
• Use ear protectors to avoid damage to hearing.  
Slope Operation  
Slopes are a major factor related to loss of control and tip-over  
accidents, which can result in severe injury or death. Operation  
on all slopes requires extra  
caution. If you cannot back up  
the slope or if you feel uneasy  
• Never fuel the machine  
indoors.  
• Never store the machine or fuel container where there is an  
open flame, spark or pilot light such as on a water heater or  
other appliance.  
• Before you begin refueling, minimize the risk of static  
electricity by touching a metal surface.  
• Never fill containers inside a vehicle or on a truck or trailer  
bed with plastic liner. Always place containers on the  
ground away from the vehicle when filling.  
on it, do not mow it.  
• Mow up and down slopes  
(10 degrees maximum), not  
across.  
• Watch for holes, ruts,  
bumps, rocks, or other  
hidden objects. Uneven terrain could overturn the machine.  
Tall grass can hide obstacles.  
• Never overfill fuel tank. Replace gas cap and tighten  
securely.  
8
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SAFETY  
• Remove gas-powered equipment from the truck or trailer  
• Never make adjustments or repairs with the engine running.  
and refuel it on the ground. If this is not possible, refuel  
such equipment with a portable container, rather than from  
a gasoline dispenser nozzle.  
• The blades are sharp and can cause cuts and gashes.  
Wrap the blades or use protective gloves when handling  
them.  
• Keep the nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete. Do  
not use a nozzle lock-open device.  
• If fuel is spilled on clothing, change clothing immediately.  
• Do not start the engine near spilled fuel.  
• Check park brake operation frequently. Adjust and service  
as required.  
• Never work with the starter circuit if there is spilled fuel.  
• Ensure that the fuel filler cap is mounted tightly and no  
flammable substances are stored in an open vessel.  
• Never use gasoline as a cleaning agent.  
• If leaks arise in fuel system, the engine must not be started  
until problem has been resolved.  
• Sparking can occur when working with the battery and the  
heavy cables of the starter  
circuit. This can cause  
battery explosion, fire or  
• Check the fuel level before each use and leave space for  
the fuel to expand, as the heat from the engine and the sun  
may otherwise cause the fuel to expand and overflow.  
eye injury. Sparking will not  
occur after the grounding  
cable (normally negative,  
black) is removed from the  
battery.  
CAUTION! Use protective glasses for  
maintenance work.  
• Disconnect the grounding  
cable from the battery first  
and reconnect it last.  
• Do not make a bridge short circuit across the starter relay  
to run the starter.  
• Be very careful when handling battery acid. Acid on skin  
can cause serious corrosive burns. If you spill battery acid  
on your skin, rinse immediately with water.  
• Acid in the eyes can cause  
blindness, contact a doctor  
immediately.  
General Maintenance  
• Never use the machine  
indoors or in spaces lacking  
proper ventilation. The  
exhaust fumes contain  
carbon monoxide, an  
odorless and poisonous  
lethal gas.  
• Make sure that the  
• Be careful when servicing  
the battery. Explosive gases  
form in the battery. Never  
equipment is in good condition and that all nuts and bolts,  
especially those fastening the blade attachments, are  
properly tightened and torqued.  
perform maintenance on  
the battery when smoking  
or near open flames or  
• Maintain or replace safety and instruction labels as  
necessary.  
• Never interfere with the intended function of a safety device  
or reduce the protection provided by a safety device.  
Check their proper operation regularly. NEVER operate  
a machine with a safety device that does not function  
properly.  
sparks. The battery can explode and cause serious injury  
or damage.  
WARNING! The battery contains lead and lead  
compounds, chemicals that are considered to cause  
cancer, birth defects, and other reproductive system  
damage. Wash your hands after handling the battery.  
WARNING! The engine must not be started when  
the driver’s floor plate or any protective plate for the mower  
deck’s drive belt is removed.  
• The machine is tested and approved only with the  
equipment originally provided or recommended by the  
manufacturer. Only use approved repair parts for the  
machine.  
• The mulch blades should only be used in familiar areas  
when higher quality mowing is desired.  
• Check grass catcher components and the discharge guard  
frequently and replace with manufacturer’s recommended  
parts when necessary.  
• Do not change the settings of governors and avoid running  
the engine with overly high engine speeds. If you run the  
engine too fast, machine components could be damaged.  
• To reduce the risk of fire, keep machine free of grass,  
leaves or other debris buildup. Clean oil or fuel spills and  
remove any fuel-soaked debris. Allow machine to cool  
before storing.  
• Regularly clean deck and underside of deck, avoid  
spraying engine and electrical components with water.  
• Stop to inspect the equipment if you run over or into  
anything. If necessary, make repairs before starting.  
9
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SAFETY  
The motion control fault light will blink if the motion control  
levers are not in the neutral (outer) position.  
Safety System  
The machine is equipped with a safety system that prevents  
starting or driving under the following conditions.  
The engine can only be started when:  
•
•
The mower blades are disengaged.  
The motion control levers are in neutral.  
After the machine is started, the engine will continue to run  
for five minutes if the operator leaves the seat after putting the  
motion control levers in neutral. The blades will be disengaged  
by the safety system. This allows the operator to leave the  
machine momentarily to remove obstacles from the mowing  
path.  
NOTE: The motion control light may also blink if mowing is done  
on uneven terrain and where there is varied operator pressure  
on the seat.  
The switch is also programmed to blink the motion control light  
(wilth blinks of a shorter duration) to warn the operator if the  
switch is faulty or has become disconnected.  
The blade switch light will blink until the blade switch is  
disengaged. See Ignition System Faults in the Operation  
section. When the operator returns to the seat, the blade  
switch will need to be reset (pushed down, pulled up ) to re-  
engage the blades.  
10  
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SAFETY  
Transport  
Towing  
If machine is equipped with a tow hitch, use extreme caution  
when towing. Never allow children or others in or on towed  
equipment..  
Make wide turns to avoid jack-knifing. Travel slowly and allow  
extra distance to stop. Do not tow on sloped ground. The  
weight of the towed equipment may cause loss of traction and  
loss of control.  
WARNING! Use extreme caution when loading the  
machine into a truck or trailer using ramps. There is the  
possibility of serious injury or death if the machine falls off  
the ramps.  
Follow the manufacturer’s recommendation for weight limits for  
towed equipment. Do not tow near ditches, canals, and other  
hazards.  
IMPORTANT INFORMATION The park brake is not  
sufficient to lock the machine in place during transport.  
Ensure that the machine is well fastened to the transport  
vehicle. Always reverse the machine onto the transport  
vehicle to avoid tipping it over.  
Spark Arrestor  
This mower is equipped with an internal combustion engine  
and should not be used on or near any unimproved forested,  
bush covered or grassy lands unless the engine’s system is  
equipped with a spark arrestor meeting applicable local or  
state laws (if any). Federal laws apply on federal lands.  
• The machine is heavy and can cause serious crushing  
injuries. Be extra cautious when it is loaded on or unloaded  
from a vehicle or trailer.  
• Use full width ramps for loading machine into a trailer or  
truck.  
If a spark arrestor is used, it should be maintained in effective  
working order by the operator. A spark arrestor for the muffler  
is available through your authorized Husqvarna dealer.  
• Use an approved trailer to transport the machine. Activate  
the park brake by securing the steering controls in the  
outward position with elastic or ratcheting straps. Turn off  
the fuel supply. Fasten the machine down with approved  
devices such as bands, chains or straps.  
• Both front and rear tie down straps should be used and  
directed down and outward from the machine.  
• Do not operate this machine on public roadways.  
WARNING! Engine exhaust and certain vehicle  
components contain or emit chemicals considered to cause  
cancer, birth defects, or other reproductive system damage.  
The engine exhaust contains carbon monoxide, which is an  
odorless, colorless, poisonous gas. Do not use the machine  
in enclosed spaces.  
• Check and abide by local traffic regulations before  
transporting the machine on any road.  
• Do not tow this machine, it may cause damage to the drive  
system.  
• Do not tow any trailers, etc. with this mower. They may  
jackknife or overturn, causing damage to the mower and  
possible serious injury to the operator.  
• Load the unit onto truck or trailer by driving up ramps  
of suitable strength using a slow speed. Do not lift! The  
machine is not intended to be lifted by hand.  
• When loading or unloading this machine, do not exceed the  
maximum recommended operation angle of 10O.  
11  
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CONTROLS  
This operator manual describes the Husqvarna Zero Turn  
Rider. The rider is fitted with a Briggs & Stratton four-stroke  
overhead valve engine.  
Transmission from the engine is made via a belt-driven  
hydraulic pumps. Using the left and right steering controls, the  
flow regulates the direction and speed.  
Control Locations  
3
2
4
5
1
5
6
12  
7
9
8
10  
11  
1. Steering/Brake levers  
7. Fuel tank  
2. Tracking adjustment, left side  
3. Deck lift  
8. Throttle control  
9. Service meter  
10. Ignition switch  
11. Blade switch  
4. Fuses  
5. Bypass linkages  
6. Fuel shut off valve  
12. Seat adjustment lever  
12  
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CONTROLS  
Steering Control Levers  
WARNING! The machine can turn very rapidly if one  
steering control is moved much further forward than the  
other.  
Park Brake  
The machine’s speed and direction are continuously variable  
using the two steering controls. The steering controls can  
be moved forward or backward about a neutral position.  
Furthermore, there is a neutral position, which is locked if the  
steering controls are moved outward.  
When both controls are in the neutral position (N), the machine  
stands still.  
By moving both controls an equal amount forward or  
backward, the machine moves in a straight line forward or  
backward respectively.  
In order, for example, to turn right while moving forward, move  
the right control towards the neutral position. The rotation of the  
right wheel is reduced and the machine turns to the right.  
The park brake is integrated with the steering control levers.  
Move the levers outward from the neutral position to engage  
the park brake.  
To release the park brake, rotate both steering control levers  
inwards to the neutral position. Do not attempt to operate the  
unit without both levers being inwards out of the engaged  
position or machine components could be damaged.  
Zero turn can be achieved by moving one control backward  
(behind the neutral position) and carefully moving the other  
steering control forward from its neutral position. The rotation  
direction when zero turning is determined by which steering  
control is moved backward behind the neutral position. If the  
left steering control is pulled backward, the machine turns to  
the left. Use extra care when using this maneuver.  
IMPORTANT INFORMATION The machine must stand  
absolutely still when applying the park brake. Always set  
the park brake before dismounting. Release the park brake  
before moving the mower.  
If the steering controls are in uneven positions when standing  
still or do not fit in the slots for moving the controls outward,  
they can be adjusted.  
Ignition Switch  
The ignition switch is placed on the control panel and is used  
to start and stop the engine.  
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CONTROLS  
Throttle Control  
Service Meter  
The throttle control regulates the engine speed and the rate of  
rotation of the blades, assuming the blade switch is pulled out.  
See Blade Switch.  
The service meter displays the total number of hours the  
engine has run and indicates when the engine and mower  
need servicing.  
To increase or decrease the engine speed, the control is  
moved forward or back respectively.  
Avoid idling the engine for long periods, as there is a risk  
of fouling the spark plugs. USE FULL THROTTLE WHEN  
MOWING, for best mower performance and battery charging.  
After every 50 hours of operation, an oil can icon will appear  
and stay on for two hours, before an automatic reset occurs. To  
service the engine and mower, see the Service Journal of this  
manual.  
Note: The service minder operates (clocks hours) only when the  
engine is running or when the SmartSwitch is active (unlocked).  
Cold Weather Control  
In temperatures below 32OF, move the throttle control forward  
past the start detent to the snowflake symbol. Once the engine  
has started, slowly move the throttle control back to the full  
throttle position.  
Blade Switch  
To engage the mower deck, pull the knob out; mower blades  
are disengaged when the knob is pressed down.  
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CONTROLS  
Fuse  
Cutting Height Lever  
The 20 amp primary fuse is located on the left hand side of the  
machine. It is accessed by tilting the seat forward. The fuse is  
a flat pin type used in automobiles.  
To set the deck cutting height, pull the cutting height lever  
inwards and move it to the desired height notch.  
IMPORTANT INFORMATION Always raise the deck to the  
highest position for transport.  
Seat Adjustment Lever  
IMPORTANT INFORMATION To obtain an even cutting  
height, it is important that the air pressure in all tires is 15  
psi / 103 kPa / 1 bar.  
Bypass Linkages  
The seat can be adjusted lengthways. When making  
adjustments, the lever under the right side of the seat is pulled  
up, after which the seat can be moved backward or forward.  
Fuel Shut Off Valve  
Transaxle bypass linkages must be engaged when pushing or  
pulling the mower. The release levers are located on each side  
of the rear of the unit below the rear engine guard. See Moving  
Machine By Hand in the Operation section.  
WARNING! Bypass linkages are located close to  
the muffler. To prevent burns, the engine should be shut off  
and allowed to cool before the bypass linkage levers are  
handled.  
The fuel shut off valve is located at the right rear of the seat.  
The valve is off when the handle tab is turned perpendicular to  
the fuel line.  
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CONTROLS  
Fuel Tank  
IMPORTANT INFORMATION Experience indicates that  
alcohol blended fuels (called gasohol, ethanol or methanol)  
can attract moisture which leads to separation and  
formation of acids during storage. Acidic gas can damage  
the fuel system of an engine while in storage. To avoid  
engine problems, the fuel system should be emptied before  
storage of 30 days or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines and carburetor are  
empty. Use fresh fuel the next season. See Storage for  
additional information. Never use engine or carburetor  
cleaners in the fuel tank or permanent damage may occur.  
Tracking  
WARNING! Gasoline is highly flammable.  
Observe caution and fill the tank outdoors (see the safety  
instruction).  
WARNING! The engine and the exhaust system,  
become very hot during operation. There is a risk for burns  
if touched. Allow engine and exhaust system to cool before  
refueling.  
WARNING! Fill to bottom of filler neck. Do not  
overfill. Wipe off any spilled oil or fuel. Do not store, spill or  
use gasoline near an open flame.  
If the mower is not tracking straight, check the air pressure in  
both rear tires. Recommended air pressure for the rear tires is  
15 psi (1 bar).  
1. Tracking adjustments are made using the tracking bolts.  
The tracking bolts act as limiting devices for the motion  
control levers when in the full-forward position.  
2. For preliminary tracking adjustment, move unit to an open,  
unobstructed area such as an empty parking lot or open  
field.  
Read the safety instructions before refueling. The machine has  
one fuel tank, just behind the console. The tank capacity is 3½  
gallons (13.25 litres).  
Regularly check the gas cap gasket for damage and keep the  
cap properly tightened.  
The engine will run on a minimum of 85-octane unleaded  
gasoline (no oil mix). Environmentally adapted alkylate  
gasoline can be used. See also Technical Data concerning  
ethanol fuel. Methanol fuel is not allowed. Do not use E85  
alcohol based fuel. Damage to engine and components may  
occur.  
3. Using a ½" wrench, back the tracking bolts out until flush  
with nut.  
4. Test operate unit by driving it at full throttle and the full  
forward position on both motion control levers. Gradually  
turn in the tracking bolt on the right hand side until the unit  
noticeably starts drifting right.  
When operating in temperatures below 32° F. (0° C.), use  
fresh, clean winter grade gasoline to insure good cold weather  
starting.  
5. Drive forward at full throttle with both motion control  
levers in the full forward position. Gradually turn in the left  
tracking bolt until unit tracks straight.  
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OPERATION  
Read the Safety section and following pages, if you are  
unfamiliar with the machine.  
SmartSwitch Ignition  
NOTES: The default passcode [321] is preset at the factory. For  
safety and security, the passcode should be changed prior to  
use.  
Training  
Due to unique steering capabilities, zero turn mowers are far  
more maneuverable than typical riding mowers.  
Resetting ignition system passcode  
1. To initialize the ignition system, press the START/STOP  
(S/S) button on the ignition switch or sit on the seat. The  
blue indicator will blink, showing the system is operational.  
2. Using the lower buttons, press and hold the (1) and (3)  
buttons at the same time for three seconds. The blue  
indicator will then be lit continuously, signalling the system  
is ready to accept a new code.  
This section should be reviewed in its entirety prior to  
attempting to move the mower under its own power. When  
first operating the mower or until becoming comfortable with  
controls, use a reduced throttle speed and reduced ground  
speed. DO NOT move control levers to the furthest forward or  
reverse positions during initial operation.  
First time users should become familiar with the mower’s  
movement on a hard surface, such as concrete or blacktop  
PRIOR to attempting to operate on turf. Until the operator  
becomes comfortable with the mower controls and zero turning  
capability, overly aggressive maneuvers may damage turf.  
Steering  
1
To move forward and backward  
The direction and speed of the mower’s movements are  
effected by the movement of the control lever(s) on each side  
of mower. The left control lever controls the left wheel. The right  
control lever controls the right wheel.  
2
First time users should push the mower (see Moving the  
Machine By Hand in the Operation section) to an open, flat  
area without other people, vehicles or obstacles nearby. To  
move the unit under its own power, the operator must sit in the  
seat and start the engine (see Before Starting in the Operation  
section). Adjust the engine speed to idle and disengage the  
park brake by moving the steering control levers inward. Do  
not engage the blades. As long as the control levers have not  
been moved forward or backwards, the mower will not move.  
Slowly move both control levers slightly forward. This will allow  
the mower to move forward in a straight line. Pull the control  
levers back to the neutral position and the mower should stop  
moving.  
3. Using the lower buttons, enter a desired code of numbers  
from one to five digits and then press the S/S button. The  
indicator will blink green to signal the passcode has been  
accepted.  
4. If the S/S button blinks red, the passcode reset has not  
been accepted. Wait for the S/S button to return to blinking  
blue and retry the programming, starting at Step 1.  
Pull back slightly on control levers, allowing the mower to  
move backwards. Push the control levers forward to the neutral  
position and mower should stop moving.  
To turn to the right  
While moving in a forward direction, pull the right lever back  
towards the neutral position while maintaining the position of  
the left lever, this will slow the rotation of the right wheel and  
cause the machine to turn in that direction.  
To turn to the left  
While moving in a forward direction pull the left lever back  
towards the neutral position while maintaining the position of  
the right lever, this will slow the rotation of the left wheel and  
cause the machine to turn in that direction.  
To zero turn  
While moving in a forward direction, first pull both control  
levers back until the mower stops or slows dramatically.  
Then by alternating one lever slightly to the forward position  
and the other in the reverse position, complete the turn.  
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OPERATION  
4. Move the steering / park brake controls out to the locked  
Before Starting  
1. Read the sections on Safety and Controls before starting  
position.  
the machine.  
2. Perform the daily maintenance before starting (see  
Maintenance Schedule in the Maintenance section).  
3. Check that there is sufficient fuel in the fuel tank.  
4. Adjust the seat to the desired position.  
The following conditions must be fulfilled before the engine  
can be started:  
• The blade switch must be pressed down into the  
disengaged position.  
• Both steering / park brake controls must be in the locked  
(outer) position.  
WARNING! Engine exhaust and certain vehicle  
components contain or emit chemicals considered to cause  
cancer, birth defects or other reproductive system damage.  
The engine exhaust contains carbon monoxide, which is a  
odorless, colorless, poisonous gas. Do not use the machine  
in enclosed spaces.  
5. Move the throttle lever to the full throttle position.  
NOTE: There is a detent at the full throttle position to aid in  
setting the control.  
Starting the Engine  
1. Sit on the seat.  
2. Raise the mower deck to the highest position.  
If the temperature is below 32OF, move the throttle lever  
up to the cold weather (snowflake) starting position.  
When the engine has started, move the throttle lever back  
to full throttle detent and allow the engine to warm up for a  
short period before operating the unit. Failure to move the  
throttle from the cold weather starting position will result in  
poor engine performance, smoke and spark plug fouling.  
3. Disengage the mower blades by pressing the blade  
switch downwards.  
IMPORTANT INFORMATION Under normal starting  
conditions, use a press and release method for the ignition  
start/stop switch. Do not press and hold.  
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OPERATION  
6. Press and release the S/S button to activate the ignition  
Ignition System Faults  
switch. Check that the indicator is blinking blue.  
7. Press and release the S/S button to activate the ignition  
switch. Check that the indicator is blinking blue.  
The SmartSwitch Ignition is programmed to warn when any  
part of the safety system is not being followed and will not  
allow the unit to be started until all system faults are resolved.  
The blade switch fault light will blink if the blade control switch  
has not been disengaged (down position) or is disconnected.  
IMPORTANT INFORMATION Either of two actions will  
wake up the ignition switch—either the operator sitting on  
the seat or pressing the S/S button.  
The motion control fault light will blink if the motion control  
levers are not in the neutral (outer) position.  
Enter the passcode and press the S/S button. The S/S  
button will flash one slow green blink if the code is  
accepted and will change to a rapid green blink.  
If the S/S button has accepted the code but does not stay  
lit with a rapid green blink, see Ignition System Faults  
When the S/S button displays a rapid green blink, press  
and release the button once more to start the engine.  
Allow the engine to run at a moderate speed,  
approximately mid throttle, for a short time before use.  
NOTE: For the first start after the unit has sat idle for an  
extended period of time, or has been refueled after being  
run out of gas, the engine may require an extended start  
attempt to reprime the fuel system. Press and hold down  
the S/S switch for three seconds and then release. This will  
prompt the engine starter to attempt starting the engine  
for up to ten seconds (instead of the normal five seconds),  
allowing time for fuel to be pulled into the engine.  
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OPERATION  
Running  
Stopping the Engine  
1. Release the park brake by pulling the steering / park  
brake controls inwards to the neutral position.  
NOTE: The mower is equipped with an operator presence  
system. When the engine is running, any attempt by the  
operator to leave the seat without first setting the park  
brake will shut off the engine.  
1. Move the throttle to the mid throttle position.  
2. Move the steering / park brake controls outward from the  
neutral position.  
3. Disengage the mower deck by pressing the blade switch  
down.  
2. Lower the mower deck to the desired cutting height.  
4. Raise the mower deck to the highest position.  
If the engine has been worked hard, allow it to idle at  
least 60 seconds to attain a normal operating temperature  
before stopping. To prevent fouling the spark plugs, avoid  
idling the engine for longer periods.  
3. Move throttle control to full throttle (rabbit symbol).  
4. Engage the mower deck by pulling the blade switch up.  
5. Press and release the S/S button to stop the engine. The  
ignition system will return to the a ready-to-start mode with  
a blinking green light.  
WARNING! Make sure that no one is near mower  
when engaging blade switch.  
Make sure the work area is free from objects that could be  
thrown by the rotating blades.  
The electrical system will automatically shut down  
thirty seconds after the operator leaves the seat. It can  
be deactivated immediately by pressing and holding  
button 1 and button 3 simultaneously for two seconds.  
5. Rotate control levers inward and slowly move both control  
levers slightly forward to move forward in a straight line.  
Unexpected Engine Stoppage  
If the engine stops unexpectedly and all of the SmartSwitch  
indicator lights flash simultaneously, it is an indication of a  
nonsafety related shutdown (example, running out of gas). The  
system will reset after a few moments and return to a prestart  
status. The reason for the shutdown must be identified and  
corrected prior to attempting a restart (example, refuel the  
unit).  
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OPERATION  
Mowing Tips  
• Observe and flag rocks and other fixed objects to avoid  
Headlights  
Use Button 2 to turn on/off the headlights. When the  
engine is in start mode, press the button to turn the  
headlights on. A blinking Button 2 light signals that one  
or both headlights are not working.  
The headlights can also be used when the ignition  
switch is not activated or the unit is not running. Press  
Button 2 and the headlights will stay lit for one minute.  
For a longer headlight mode, press and hold the button  
for five seconds. The headlights will flash twice to  
acknowledge and will stay on for five minutes.  
collisions.  
• Begin with a high cutting height and reduce it until the  
desired mowing result is attained. The average lawn should  
be cut to 2½" during the cool season and over 3" during the  
hot months. For healthier and better looking lawns, mow  
often after moderate growth. For best cutting performance,  
grass over 6" in height should be mowed twice. Make the  
first cut relatively high, the second to the desired height.  
• The mowing result will be best with a high engine speed  
(blades rotate rapidly) and low speed (rider moves slowly).  
If the grass is not too long and dense, the driving speed  
can be increased without negatively affecting the mowing  
result.  
• The finest lawns are obtained by mowing often. The lawn  
becomes more even and the grass clippings more evenly  
distributed over the mown area. The total time taken is not  
increased as a higher operating speed can be used without  
poor mowing results.  
• When mowing large areas, start by turning to the right so  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished.  
Operating On Hills  
Read the Safety Instructions Driving on Slopes in the Safety  
section.  
• The slowest speed possible should be used before starting  
up or down hills.  
• Avoid stopping or changing speed on hills and make all  
turns slowly.  
• If stopping is absolutely necessary, pull steering controls  
into the neutral position and the push to the outside of the  
unit to engage the park brake.  
• To restart movement, move the steering controls back to the  
neutral position.  
• Avoid mowing wet lawns. The mowing result is poorer  
because the wheels sink into the soft lawn, clumps build,  
and grass clippings fasten under the cowling.  
• Hose the mower deck underside with water after each use.  
When cleaning, the mower deck shall be raised into the  
transport position. Make sure the mower is cooled and the  
engine is off.  
• Press forward to regain forward motion.  
• Use compressed air to clean top surface of the deck.  
Avoid flooding water on top surface, engine and electrical  
components.  
• When the mulching kit is used, it is important that the  
mowing interval is frequent.  
WARNING! Do not drive up or down hills with slopes  
greater than 10 degrees. Do not drive across slopes.  
Never drive the rider on terrain that slopes more than 10  
degrees. Mow slopes up and down, never side to side.  
Avoid sudden directional changes.  
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OPERATION  
Battery Voltage Light  
A battery voltage light can indicate that voltage is below  
the normal operating power.  
CAUTION! Lead-acid batteries generate explosive  
gases. Keep sparks, flame and smoking materials away  
from batteries. Wear eye protection when around batteries.  
If the battery is low when a start attempt is made, the  
battery indicator button will light up. This is an indication  
the battery should be charged. It will not prevent  
additional start attempts as long as remaining charge  
is capable of cranking the engine. The button can also  
indicate a charge system failure if it lights up during  
operation.  
Weak Battery  
If the battery is too weak to start the engine, it should be  
recharged. (See Battery in the Maintenance section.)  
For emergency starting:  
Jumper Cable Use  
Checking Battery Charge System  
1. Connect each end of the RED cable to the POSITIVE (+)  
terminal on each battery, taking care not to short against  
chassis.  
2. Connect one end of the BLACK cable to the NEGATIVE (-)  
terminal of the fully charged battery.  
3. Connect the other end of the BLACK cable to a good  
CHASSIS GROUND on the mower with the discharged  
battery, away from the fuel tank and battery.  
When unit is in ready mode (blinking green), press  
and hold the battery button for three seconds. The S/S  
button indicator will show red (battery charge level is  
low), multi-colored (battery charge is marginal) or green  
(battery level is good) until the battery button is pressed  
again or is allowed to reset after ten seconds.  
To remove cables, reverse order  
1. Remove BLACK cable first from chassis and then from the  
fully charged battery.  
2. Remove RED cable last from both batteries.  
IMPORTANT INFORMATION The mower is equipped  
with a 12-volt negative grounded system. The other vehicle  
must also be a 12-volt negative grounded system. Do not  
use your mower to start other vehicles.  
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OPERATION  
Moving Machine By Hand  
When pushing or pulling the mower, engage the EZT bypass  
linkages. The EZT bypass linkages are located on the rear of  
the frame, below the rear engine guard.  
WARNING! Bypass linkages are located close to  
the muffler. To prevent burns, the engine should be shut off  
and allowed to cool before the bypass linkage levers are  
handled.  
1. Raise the deck into the highest cutting position.  
2. Move the steering / park brake controls inwards to the  
neutral position.  
3. Pull the EZT bypass linkages up and out of the keyhole  
slots. Release the levers with the head outside the frame  
and held in the bypass position.  
4. To reengage the EZT’s to drive, reverse the above  
procedure.  
WARNING! Make no adjustments without:  
•
•
•
the engine stopped,  
the ignition switch turned off,  
the park brake activated  
WARNING! Use extreme caution when loading the  
machine into a truck or trailer using ramps. There is the  
possibility of serious injury or death if the machine falls off  
the ramps.  
Load the machine into truck or trailer by driving slowly up the  
ramps. DO NOT LIFT! The machine is not intended to be lifted  
by hand.  
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MAINTENANCE  
Maintenance Schedule  
The following is a list of maintenance procedures that must be  
performed on the machine. For those points not described in  
this manual, visit an authorized service workshop. An annual  
service carried out by an authorized service workshop is  
recommended to maintain your machine in the best possible  
condition and to ensure safe operation.  
Read General Maintenance in the Safety section.  
At least  
once  
each  
Maintenance interval  
in hours  
Daily  
Before  
MAINTENANCE  
After  
year  
25  
50  
100  
300  
Check the park brake  
●
■
●
♦
Check the engine’s oil level (every refueling)  
Check the safety system  
Check for fuel and oil leakages  
Check/clean the engine’s cooling air intake  
Check the mower deck  
■
●
●
●
♦
♦
♦
♦
Check for loose hardware (screws, nuts)  
Clean under the mower deck  
Start the engine and blades, listen for unusual sounds  
Check for damage  
Thoroughly clean around the engine  
Clean around belts, belt pulleys  
Check the tire pressures  
●
●
●
■
■
Check battery connections  
Sharpen3)/ Replace mower blades  
Clean the engine’s cooling air intake 2)  
Clean the foam air cleaner prefilter 2)  
Clean the paper air cleaner filter cartridge 2)  
Check/adjust the park brake  
■
■
■
♦
♦
♦
Inspect muffler/spark arrestor  
♦
1)  
First change after 8-10 hours. When operating with a heavy load  
or at high ambient temperatures, replace every 50 hours.  
2)  
In dusty conditions, cleaning and replacement are required more  
often.  
3)  
Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
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MAINTENANCE  
At least  
once  
Maintenance interval  
in hours  
Daily  
each  
MAINTENANCE  
Before  
After  
year  
25  
50  
100  
■
300  
Check/adjust throttle cable  
Check the condition of belts, belt pulleys  
Change the engine oil 1)  
●
■
■
■
■
■
●
■
●
♦
●
■
Replace the engine oil filter  
■
■
■
■
●
Clean/replace the spark plugs  
Replace the fuel filter  
Replace paper air filter 2)  
Check the caster wheels (every 200 hours)  
Replace the air cleaner’s foam pre-filter 2)  
Check/adjust the mower deck  
Check the engine valve clearance 3)  
Perform the 300-hour service 3)  
●
♦
♦
♦
1)  
First change after 8-10 hours. When operating with a heavy load  
or at high ambient temperatures, replace every 50 hours.  
WARNING! Before performing any service or  
adjustment checklist  
2)  
3)  
In dusty conditions, cleaning and replacement are required more  
often.  
•
•
•
•
Engage the park brake.  
Place the blade switch in the disengaged position.  
Turn the ignition switch OFF.  
Make sure the blades and all moving parts have  
completely stopped.  
Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
WARNING! Escaping hydraulic oil under pressure  
can have sufficient force to penetrate the skin, causing  
serious injury. If injured by escaping fluid, see a doctor at  
once. Serious infection or reaction can develop if proper  
medical treatment is not administered immediately.  
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MAINTENANCE  
Battery  
STANDARD  
STATE  
OF  
APPROXIMATE BATTERY CHARGING TIME*  
TO FULL CHARGE AT 80OF / 27OC  
Your mower is equipped with a maintenance free battery that  
does not need servicing. However, periodic charging of the  
battery with an automotive type battery charger will extend its  
life.  
• Keep battery and terminals clean.  
• Keep battery bolts tight.  
BATTERY  
Maximum Rate at:  
CHARGE  
50 Amps  
30 Amps  
20 Amps  
10 Amps  
12.6V  
12.4V  
12.2V  
12.0V  
11.8V  
100%  
75%  
50%  
25%  
0%  
- FULL CHARGE -  
20 min.  
45 min.  
65 min.  
85 min.  
35 min.  
75 min.  
115 min.  
150 min.  
48 min.  
95 min.  
90 min.  
180 min.  
280 min.  
370 min.  
145 min.  
195 min.  
• See chart for charging times.  
*Charging time depends on battery capacity,  
condition, age, temperature and efficiency of charger  
Cleaning battery and terminals  
Corrosion and dirt on the battery and terminals can cause the  
battery to lose power.  
1. Disconnect BLACK battery cable first, then the RED  
battery cable and remove the battery from the machine.  
2. Rinse the battery with plain water and dry.  
3. Clean terminals and battery cable ends with wire brush  
until shiny.  
4. Coat terminals with grease or petroleum jelly.  
5. Reinstall battery.  
WARNING! Do not short battery terminals by  
allowing a wrench or any other object to contact both  
terminals at the same time. Before connecting battery,  
remove metal bracelets, wristwatch bands, rings, etc.  
Positive terminal must be connected first to prevent sparks  
from accidental grounding.  
Replacing battery  
IMPORTANT INFORMATION Do not attempt to open  
or remove caps or covers. Adding or checking level of  
electrolyte is not necessary.  
1. Lift seat and rotate forward.  
2. Using two ½" wrenches disconnect BLACK battery cable  
then RED battery cable.  
Always use two wrenches for the terminal screws.  
3. Position deck to lowest setting.  
4. Front underside of frame, remove the nuts that secure the  
battery hold-down.  
CAUTION! Always wear eye protection when  
around batteries.  
5. Carefully remove the battery from the mower.  
6. Install new battery with cable terminals routed toward the  
center of the battery.  
7. Reinstall battery hold-down and secure with nuts removed  
in Step 4.  
8. Reconnect RED battery cable to positive (+) battery  
terminal with bolt and hex nut.  
9. Connect BLACK grounding cable to negative (-) battery  
terminal with remaining hex bolt and hex nut  
10. Replace terminal boot cover.  
11. Lower seat  
26  
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MAINTENANCE  
Safety System  
Park Brake  
The machine is equipped with a safety system that prevents  
starting or driving under the following conditions.  
The engine can only be started when:  
• the mower deck is disengaged.  
• the steering / park brake controls are in the outer, locked  
neutral position.  
Visually check that no damage is found on the steering control  
levers, links or switches belonging to the park brake. Perform a  
standstill test and check that there is sufficient braking action.  
To adjust the park brake, contact the Husqvarna service  
workshop.  
IMPORTANT INFORMATION The machine must be  
absolutely standing still when applying the park brake.  
WARNING! Faulty adjustment will result in reduced  
braking ability and can cause an accident.  
Tire Pressures  
All tires should be at 15 psi / 103 kPa / 1 bar.  
Make daily inspections to ensure that the safety system works  
by attempting to start the engine when one of the conditions is  
not met. Change the conditions and try again.  
If the machine starts when one of these conditions is not met,  
turn the machine off and repair the safety system before using  
the machine again.  
Make sure the engine stops when the park brake is not  
engaged and the operator leaves the seated position.  
Check that the engine stops if the mower blades are engaged  
and the driver temporarily moves off the drivers seat.  
IMPORTANT INFORMATION DO NOT add any type of  
tire liner or foam fill material to the tires. Excessive loads  
created by foam filled tires will cause premature failures.  
IMPORTANT INFORMATION To be able to drive, the  
driver must sit in the seat and the steering / park brake  
controls must be moved into the engaged (outer) position.  
Otherwise the engine will stop.  
Only use O.E.M. specified tires.  
27  
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MAINTENANCE  
Caster Wheels  
V-belts  
Check every 200 hours. Check that wheels rotate freely. If  
wheels do not rotate freely take the unit to your dealer for  
service.  
Check every 100 hours of operation. Check for severe  
cracking and large nicks.  
NOTE: The belt will show some small cracks in normal  
operation.  
Foam filled tires or solid tires will void the warranty.  
The belts are not adjustable. Replace belts if they begin to slip  
from wear.  
Removal and installation  
Remove nut and caster bolt. Pull the wheel out of the yoke and  
take care of the spacers. Install in reverse order. Tighten caster  
bolt.  
Deck Belt Removal  
1. Park on a level surface. Apply park brake.  
2. Lower the deck into the lowest cutting position.  
3. Remove bolts from belt shields and remove shields.  
4. Remove any dirt or grass that may have accumulated  
around the cutter housings and entire deck surface.  
5. Loosen the nut securing the belt guide. Note the position  
of the belt guide for reinstallation.  
6. Push inward on the idler arm to release the tension on the  
belt.  
Anti-scalp Rollers  
Anti-scalp rollers are properly adjusted when they are just  
slightly off of the ground when the deck is at the desired  
cutting height in the operating position. Anti-scalp rollers then  
keep the deck in the proper position to help prevent scalping  
in most terrain conditions.  
Anti-scalp rollers can be set in four positions. The rollers  
should be approximately ¼" (6.5 mm) from the ground. Do not  
adjust the rollers to support the deck.  
7. Carefully lift the belt over the top of the cutter housing  
pulleys and remove belt from the deck.  
Deck Belt Installation  
NOTE: For ease in installing the deck belt, refer to the  
routing decal on the top of the deck.  
1. Wrap the deck belt around the electric clutch pulley  
located on the engine shaft.  
2. Route the belt forward and up onto the deck.  
3. Place belt around spring loaded idler pulley.  
4. Wrap the belt around the stationary idler pulley and  
around the mandrel housings.  
5. Push inward on the idler arm and carefully route belt over  
stationary idler pulley. Once the belt is properly routed,  
slowly release the idler arm to tension belt.  
6. Double check belt routing to make sure it matches the  
decal affixed to the deck, and the belt does not have any  
twist. Correct if needed.  
IMPORTANT INFORMATION Adjust anti-scalp rollers with  
the mower on a flat level surface.  
7. Tighten the belt guide and replace belt shields on both  
mandrel housings and secure with fasteners.  
NOTE: The belt guide should be perpendicular to the belt  
when installation is complete.  
To avoid deck damage, the anti-scalp rollers must not be  
adjusted to support the deck.  
28  
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MAINTENANCE  
4. Turn either blade to align with the deck front-to-rear. If the  
Adjusting the Mower Deck  
Leveling deck  
Adjust the deck while the mower is on a level surface.  
Make sure the tires are inflated to the correct pressure. See  
Technical Data / Transmission. If tires are under or over  
inflated, the deck cannot be properly adjusted. Raise the deck  
to the highest (transport) position.  
front blade tip does not measure 1/8" to ½" higher in the  
rear—with a 5/8 or adjustable wrench, turn the nuts on the  
front suspension linkage. Clockwise raises the front of the  
mower, counter clockwise will lower the front. Adjust nuts  
until rear of mower deck is positioned level to 1/8" higher in  
the rear than the side-to-side measurement.  
NOTE: For illustration, the front foot rest has been  
removed. The adjustment can be made without removal.  
The deck should be adjusted slightly higher in the rear.  
NOTE: To insure accuracy of leveling procedure, mower deck  
drive belt must be installed prior to leveling deck.  
1. Wear heavy gloves. Turn each blade tip to align front to  
rear with the deck side-to-side.  
NOTE: This will place the mower deck in a standard  
measurement position. Depending on the type of grass  
being mowed or environmental conditions, additional  
adjustments may be required to achieve the desired cut.  
2. Measure from the floor surface up to the bottom of the  
blade tip on the discharge side of the mower deck.  
Record the measurement.  
3. Move to the opposite side, check that measurement is the  
same. If adjustment is required—with a ¾" or adjustable  
wrench, turn the lift link adjustment nuts on either side  
counter clockwise to lower or clockwise to raise. Adjust  
until both measurements are equal.  
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MAINTENANCE  
Cutting Blades  
Cleaning  
For the best mowing results, it is important that blades are well  
sharpened and not damaged.  
Replace blades that have been bent or cracked when hitting  
obstacles.  
Regular cleaning, especially under the mower deck, will  
increase the machine’s life-span. Make it a habit to clean the  
machine directly after use (after it is cooled), before the debris  
sticks.  
Do not spray water on the top of the mower deck. Use  
compressed air to clean the top side of mower deck. Regularly  
clean the underside of the deck with normal water pressure.  
Do not use a high pressure washer or steam cleaner. Avoid  
spraying engine and electrical components with water.  
Let the service workshop decide whether a blade with large  
nicks can be repaired/ground or must be replaced. Balance  
the blades after sharpening.  
Check the blade mounts.  
For models fitted with a cleanout port, attach the quick connect  
(from the accessory packet) to any garden hose. After mowing,  
snap the hose to the cleanout port and turn on water supply.  
CAUTION! Blades are sharp. Protect your hands  
with gloves and/or wrap blades with a heavy cloth  
when handling.  
The sharpening of blades should be carried out by  
an authorized service workshop.  
Blade replacement  
1. Remove blade bolt by turning counter clockwise.  
2. Install new or resharpened blade with stamped GRASS  
SIDE facing towards ground/grass (down) or THIS SIDE  
UP facing deck and cutter housing.  
3. Seat the blade's opening firmly onto the cutter housing.  
4. Tighten blade bolt securely.  
5. Torque blade bolt to 45-60 ft/lbs (60-81 Nm).  
Restart the mower and engage the blades to use the spinning  
action to wash away debris. Make sure the hose is away from  
the mower blades.  
Do not rinse hot surfaces with cold water. Let unit cool before  
washing.  
CAUTION! Use protective glasses when cleaning  
and washing.  
Hardware  
Check daily. Inspect the entire machine for loose or missing  
hardware.  
IMPORTANT INFORMATION Special blade bolt is heat  
treated. Replace with a Husqvarna bolt if required. Do not  
use lower grade hardware than specified.  
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LUBRICATION  
Wheel and Deck Zerks  
Use only good quality bearing grease.  
Grease from well-known brand names (petrochemical  
companies, etc.) usually maintains a good quality.  
Front Wheel Mount  
Lubricate 3-4 strokes with a grease gun on each set of wheel  
bearings.  
Front Wheel Bearings  
Lubricate 3-4 strokes with a grease gun on each set of wheel  
bearings.  
12/12 Every year  
1/52 Every Week  
Lubricate with  
grease gun  
Filter change  
Oil change  
Level check  
1/365 Every day  
General  
When lubricating with an oil can, it must be filled with engine  
oil.  
When lubricating with grease, unless otherwise stated, use a  
high grade molybdenum disulphide grease.  
For daily use, the machine should be lubricated twice weekly.  
Wipe away excess grease after lubrication.  
Deck Spindles  
Lower the cutting deck completely.  
Lubricate with a grease gun, 2-3 strokes per spindle.  
It is important to avoid getting lubricant on the belts or  
the drive surfaces of the belt pulleys. Should this happen,  
attempt to clean them with spirits. If the belt continues to slip  
after cleaning, the belt must be replaced. Gasoline or other  
petroleum products must not be used to clean belts.  
IMPORTANT INFORMATION Use minimal lubrication  
and remove excess lubricant so that is does not come into  
contact with belts or belt pulley drive surfaces.  
Transmission  
The transmission is maintenance free with no need for level  
checks or oil changes. If a leak occurs, replace the unit or  
contact your Husqvarna dealer.  
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TROUBLESHOOTING  
Problem / Cause  
Engine will not start  
Engine overheats  
Blade switch is engaged  
Clogged air intake or cooling fins  
Engine overloaded  
Steering controls are not locked in the outer position  
Battery is dead  
Poor ventilation around engine  
Contamination in the carburetor or fuel line  
Fuel supply shutoff valve is closed  
Clogged fuel filter or fuel line  
Defective engine speed regulator  
Too little or no oil in the engine  
Contamination in the carburetor or fuel line  
Fouled spark plugs  
Ignition system faulty  
Starter does not turn the engine over  
Battery is dead  
Battery not charging  
Poor contact of the battery terminal cable connections  
Charging lead is disconnected  
Poor contact of the battery terminal cable connections  
Blown fuse  
Machine moves slowly, unevenly, or not at all  
Park brake on  
Fault in the starter safety circuit. See Safety System in the  
Maintenance Section  
EZT Bypass linkages engaged  
Safety switches are not fully inserted  
Engine begins to stall or runs rough  
Uneven pressure on seat  
Faulty carburetor  
Drive belt for the transmission is slack or has come off  
Air trapped in hydraulic system  
Mower deck not engaging  
Drive belt for the mower deck has come loose  
Contact for the electromagnetic coupling has loosened  
Clogged fuel filter or jet  
Throttle lever in the Cold Weather starting position  
Clogged ventilation valve on the fuel cap  
Fuel tank nearly empty  
Blade switch is faulty or has come loose from cable  
contact  
Blown fuse  
Fouled spark plugs  
Transaxle leaks oil  
Rich fuel mixture or fuel-air mixture.  
Wrong fuel type  
Damaged seals, housing, or gaskets  
Air trapped in hydraulic system  
Uneven mowing results  
Different air pressure in tires on the left and right sides.  
Bent blades  
Water in fuel  
Clogged air filter  
Engine seems weak  
Clogged air filter  
Suspension for the mower deck is uneven  
Blades are dull  
Fouled spark plugs  
Carburetor incorrectly adjusted  
Air trapped in hydraulic system  
Machine vibrates  
Driving speed too high  
Grass is too long  
Grass collected under the mower deck  
Blades are loose  
Blades are incorrectly balanced  
Engine is loose  
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STORAGE  
To ready the machine for storage:  
Winter Storage  
1. Thoroughly clean the machine, especially under the  
mower deck. Touch up damage to the paint and spray  
a thin layer of oil on the underside of the mower deck to  
avoid corrosion.  
2. Inspect the machine for worn or damaged parts and  
tighten any nuts or screws that may have become loose.  
The machine should be readied for storage at the end of the  
mowing season or if it will not be in use for more than 30 days.  
Fuel allowed to stand for long periods of time (30 days or  
more) can leave sticky residues that can plug the carburetor  
and disrupt engine function.  
Fuel stabilizers are an acceptable option to prevent the sticky  
residues that can occur during storage.  
3. Change the engine oil; dispose of properly.  
Add stabilizer to the fuel in the tank or in the storage container.  
Always use the mixing ratios specified by the manufacturer  
of the stabilizer. Run the engine for at least ten minutes after  
adding the stabilizer so that it reaches the carburetor. Do not  
empty the fuel tank and the carburetor if stabilizer has been  
added.  
4. Empty the fuel tanks or add a fuel stabilizer. Start the  
engine and allow it to run until the carburetor is drained of  
fuel or the stabilizer has reached the carburetor.  
5. Remove the spark plug and pour about a tablespoon of  
engine oil into the cylinder. Turn over the engine so that  
the oil is evenly distributed and then refit the spark plug.  
6. Lubricate all grease zerks, joints and axles.  
7. Remove the battery. Clean, charge and store the battery in  
a cool place, but protect it from direct cold.  
8. Store the machine in a clean, dry place and cover it for  
extra protection.  
WARNING! Never store an engine with fuel in the  
tank indoors or in poorly ventilated spaces where fuel vapor  
can come in contact with open flames, sparks, or a pilot  
light such as in a boiler, hot water tank, clothes dryer, etc.  
Handle the fuel with care. It is very flammable and can  
cause serious personal injury and property damage. Drain  
the fuel into an approved container outdoors and store far  
away from open flame or sources of ignition. Never use  
gasoline for cleaning. Use a degreaser and warm water.  
Service  
When ordering spare parts, please specify the purchase year,  
model, type, and serial number.  
Always use genuine Husqvarna spare parts.  
An annual check-up at an authorized service workshop is a  
good way to ensure that your machine performs its best the  
following season.  
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SCHEMATIC  
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TECHNICAL DATA  
Engine  
Manufacturer  
Type  
Frame  
Briggs & Stratton  
Cutting Width  
Cutting Height  
Uncut Circle  
46" / 117cm  
Endurance 44S777  
23 HP 1)  
1.5" - 4" / 3.8 - 10.2 cm  
Power  
0
Lubrication  
Fuel  
Pressure with oil filter  
Number of Blades  
2
Min 87 octane unleaded (Max Blade Length  
ethanol 10%, Max MTBE 15%)  
22.75" / 57.8 cm  
Fuel tank capacity  
Cooling  
3½ gallons / 13.25 litres  
Air cooled  
Standard  
Anti-scalp Rollers  
Sprung Seat  
3 Adjustable  
Standard  
Air filter  
Hinged Arm Rests  
Service Meter  
Optional  
Alternator  
12V  
Digital  
Starter  
Electric  
Blade Engagement  
Deck Construction  
Productivity  
Electromagnetic Clutch  
Stamped  
2.4 acres/h / 9,712 m2/h  
Transmission  
Transmission  
Steering control  
Speed forward  
Speed reverse  
Brakes  
Hydrostatic transaxles  
Dual levers, foam gripped  
0-6.5 mph / 0-10.5 km/h  
0-3.5 mph / 0-5.6 km/h  
Mechanical park brake  
11 x 6-5  
Dimensions  
Weight  
580 lbs / 263 kg  
75" / 191 cm  
40" / 102 cm  
41.5" / 106 cm  
48" / 122 cm  
56" / 142 cm  
Base Machine Length  
Base Machine Height  
Base Machine Width  
Overall Width, Chute Up  
Overall Width, Chute Down  
Front caster tires  
Rear tires, turf pneumatic  
Tire pressure  
18 x 9.5-8  
15 PSI / 103 kPa / 1 bar  
1)  
The power rating as declared by the engine  
manufacturer is the average gross power output at  
the specified RPM of a typical production engine for  
the engine model measured using SAE Standards for  
engine gross power. Refer to the engine manufacturer  
engine specifications.  
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TECHNICAL DATA  
Torque Specifications  
Standard ¼" fasteners  
9 ft/lb (12 Nm)  
18 ft/lb (25 Nm)  
33 ft/lb (44 Nm)  
52 ft/lb (70 Nm)  
80 ft/lb (110 Nm)  
Engine crankshaft bolt  
Deck pulley bolts  
Lug nuts  
75 ft/lb (102 Nm)  
75 ft/lb (102 Nm)  
75 ft/lb (102 Nm)  
60 ft/lb (81 Nm)  
Standard 5/16" fasteners  
Standard 3/8" fasteners  
Standard 7/16" fasteners  
Standard ½” fasteners  
Blade bolt  
Accessories  
Collection system  
HEX HEAD CAP SCREWS  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
Grade  
SAE Grade 5  
ft./lbs  
SAE Grade 8  
Flangelock Screw  
w/Flangelock Nut  
Size  
¼
5/16  
3/8  
Nm  
12  
ft./lbs  
Nm  
18  
ft./lbs  
Nm  
9
13  
28  
18  
24  
38  
24  
40  
33  
54  
31  
42  
46  
62  
7/16  
50  
68  
75  
102  
156  
224  
305  
502  
801  
1912  
½
75  
102  
149  
203  
339  
512  
1060  
115  
165  
225  
370  
591  
1410  
9/16  
5/8  
110  
150  
250  
378  
782  
¾
7/8  
11/8  
** Grade 5 - Minimum commercial quality (lower quality not recommended)  
Metric Standard Hardware  
Grade  
Grade 8.8  
Grade 10.9  
Grade 12.9  
Size  
M4  
ft./lbs  
1.5  
Nm  
2
ft./lbs  
2.2  
Nm  
3
ft./lbs  
2.7  
Nm  
3.7  
7
M5  
3
4
4.5  
6
5.2  
M6  
5.2  
7
7.5  
10  
8.2  
11  
M7  
8.2  
11  
12  
16  
15  
20  
M8  
13.5  
24  
18  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
735  
25  
21.8  
43.5  
75  
30  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
M27  
33  
48  
59  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
59  
84  
102  
161  
239  
328  
447  
639  
808  
1226  
96  
136  
199  
274  
373  
529  
675  
996  
119  
176  
242  
330  
471  
596  
904  
146  
193  
264  
374  
478  
719  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
Delivery Service  
Charge the battery  
q
q
q
q
q
q
q
q
q
q
Adjust the tire pressure of all wheels to 15 PSI (1 bar)  
Mount the steering controls in the normal position  
Connect the contact box to the cable for the seat’s safety switch  
Check that the right amount of oil is in the engine  
Adjust the position of the steering controls  
Fill with fuel and open the fuel shut off valve  
Start the engine  
Check that there is drive to both wheels  
Check the mower deck adjustment  
Check:  
Safety switch for the park brake  
q
q
q
q
q
q
q
q
q
q
Safety switch for the mower deck  
Safety switch in the seat  
Safety switch in the steering controls  
Park brake functionality  
Driving forward  
Driving backward  
Engaging the blades  
Check the idle speed  
Check the engine high idle speed  
Inform the customer about:  
Need and advantages of following the service schedule  
Need and advantages of leaving machine for service every 300 hours  
Effects of service and maintaining a service journal on machine’s resale value  
Application areas for mulching  
q
q
q
q
Fill in the sales papers, etc.  
Delivery service has  
been carried out  
No remaining notes  
Certified:  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
After the First 10 Hours  
Change engine oil  
q
Date, mtr reading, stamp, sign  
25-Hour Service  
Check the fuel pump’s air filter  
q
q
q
q
q
q
q
Sharpen/Replace mower blades if required  
Check the tire pressures  
Check battery cables  
Lubricate according to lubrication chart  
Check / clean the engine’s cooling air intake  
Clean the air cleaner’s foam pre-filter  
Date, mtr reading, stamp, sign  
50-Hour Service  
Perform the 25-hour service  
q
q
q
q
q
Clean / replace the air cleaner’s paper filter cartridge  
(shorter intervals for dusty operating conditions)  
Change engine oil  
Lubricate according to lubrication chart  
Check/adjust the park brake  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
100-Hour Service  
Perform the 25-hour service  
q
q
q
q
q
q
q
q
q
Perform the 50-hour service  
Change the engine oil filter  
Clean/replace the spark plugs  
Replace the fuel filter  
Check V-belts  
Check / tighten caster wheel axle bolts (every 200 hours)  
Change the air filter’s paper cartridge  
Change hydraulic pump oil and filter. (200 hours)  
Action  
Date, mtr reading, stamp, sign  
300-Hour Service  
Perform the 25-hour service  
q
q
q
q
q
q
q
Perform the 50-hour service  
Perform the 100-hour service  
Check / adjust the mower deck  
Clean the combustion chamber and grind the valve seats  
Check the engine valve clearance  
Replace the air cleaner’s foam pre-filter  
39  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
At Least Once Each Year  
Clean the engine’s cooling air intake (25 hours)  
Replace the air cleaner’s foam pre-filter (300 hours)  
Replace the air filter’s paper cartridge  
Change the engine oil (50 hours)  
q
q
q
q
q
q
q
q
q
q
Replace the engine oil filter (100 hours)  
Check / adjust the cutting height  
Check / adjust the park brake (50 hours)  
Clean / change the spark plugs (100 hours)  
Change the fuel filter (100 hours)  
Check the engine valve clearance  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
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SERVICE JOURNAL  
Action  
Date, mtr reading, stamp, sign  
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www.husqvarna.com  
115 73 82-27 Rev B  
2015-01-30  
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