07002
917.240461
(YTH20K46)
Owner's Manual
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
532 44 17-48 Rev. 1
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
GENERAL SERVICE
•
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
•
•
•
•
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
•
•
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Cleanoilorfuelspillageandremoveanyfuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
chute frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Before and while backing, look behind and down for
small children.
•
•
•
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may block your view of a
child.
•
•
•
•
•
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
IV. TOWING
•
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
•
•
•
•
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
•
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
•
•
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
careinhandlinggasoline. Gasolineisextremelyflammable
and the vapors are explosive.
•
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keepthenozzleincontactwiththerimofthefueltankor
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
•
3
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
Gasoline Capacity
and type:
2.5 Gallons (9,5 L)
Unleaded Regular
•
•
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Oil Type (API-SG-SL):
SAE 10W30 (above 32°F/0°C)
SAE 5W30 (below 32°F/0°C)
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this manual.
Oil Capacity:
W/ Filter:
W/O Filter:
51 oz (1.5 L)
35 oz (1.05 L)
Spark Plug:
Champion RC12YC
(Gap: .030")
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Ground Speed (MPH):
Forward:
Reverse:
0 – 5.2
0 – 2.9
Charging System
Battery:
15 Amps @ 3600 RPM
AMP/HR:
MIN. CCA:
Case Size:
28
230
U1R
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
Blade Bolt Torque:
45-55 Ft. Lbs.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................5-6
OPERATION .............................................................7-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE..................................................... 14-17
SERVICE AND ADJUSTMENTS............................18-23
STORAGE.................................................................... 24
TROUBLESHOOTING............................................25-26
REPAIR PARTS ......................................................27-42
TRANSAXLE................................................................ 43
ENGINE BREAKDOWN..........................................44-52
4
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UNASSEMBLED PARTS
Slope Sheet
Key
(1) Oil Drain Tube
(2) Keys
ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywiththeexceptionofthosepartsleftunassembledforshippingpurposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
LABEL
(1) 1/2" wrench
Tire pressure gauge
Utility knife
(2) 7/16" wrenches
Pliers
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
TOREMOVETRACTORFROMCARTON
Fig. 1
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons
ADJUST SEAT (See Fig. 2)
from carton .
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
•
•
Sit in seat.
Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
clutch/brake pedal all the way down.
•
Release lever to lock seat in position.
BEFORE REMOVING TRACTOR FROM
SKID
TO CHECK BATTERY (See Fig. 1)
A
•
Lift seat to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
Fig. 2
•
For battery and battery cable installation see "RE-
PLACINGBATTERY"inthe"ServiceandAdjustments"
section in this manual.
5
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ASSEMBLY
NOTE: You may now roll your tractor off the skid. Follow
✓CHECKLIST
the instructions below to remove the tractor from the skid.
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
TOROLLTRACTOROFFSKID (SeeOperation
section for location and function of controls)
• Raise attachment lift lever to its highest position.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
• Release parking brake by depressing brake pedal.
• Place freewheel control in disengaged position to dis-
engage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
• Roll tractor forward off skid.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
•
Reduce tire pressure to PSI shown on tires.
✓ Before driving tractor, be sure freewheel control
is in “transmission engaged” position (See “TO
TRANSPORT”intheOperationsectionofthismanual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled.See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mowerbladedrivebeltsintheServiceandAdjustmentssec-
tion of this manual. Verify that the belts are routed correctly.
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper starting
andtransmissionpurginginstructions(See“TOSTART
ENGINE”and“PURGETRANSMISSION”intheOpera-
tion section of this manual).
6
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
MOWER LIFT
ENGINE START
MOWER HEIGHT
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
ENGINE OFF
CLUTCH/BRAKE
PEDAL
LIGHTS ON
CRUISE CONTROL
BATTERY
REVERSE
FUEL
FORWARD
15
15
ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
7
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
P
H
G
D
E
B
A
F
C
K
L
J
M
Fig. 3
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
(H) LIGHT SWITCH - Turns the headlights on and off.
the mower or other attachments mounted to your tractor.
(J) CRUISE CONTROL LEVER - Used to set forward
movement of tractor at desired speed without holding the
forward drive pedal.
(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into
the brake position.
(K) FORWARD DRIVE PEDAL - Used for forward move-
ment of tractor.
(D) THROTTLE/CHOKE CONTROL - Used for starting
and controlling engine speed.
(L) REVERSE DRIVE PEDAL - Used for reverse move-
ment of tractor.
(E) ATTACHMENT CLUTCH LEVER - Used to engage
the mower blades, or other attachments mounted to your
tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly towing the tractor with the engine off.
(P) SERVICE REMINDER / HOUR METER - Indicates
when service is required for the engine and mower.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
8
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
GROUND DRIVE -
HOW TO USE YOUR TRACTOR
•
To stop ground drive, depress brake pedal into full
“BRAKE” position.
TO SET PARKING BRAKE (See Fig. 4)
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
ENGINE -
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Move throttle control between half and full speed (fast)
position.
•
•
Depress brake pedal (B) all the way down and hold.
Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake
lever.Pedalshouldremaininbrakeposition.Makesure
parking brake will hold tractor secure.
NOTE:Failuretomovethrottlecontrolbetweenhalfandfull
speed (fast) position, before stopping may cause engine
to “backfire”.
•
Turnignitionkey(F)to“STOP”positionandremovekey.
Always remove key when leaving tractor to prevent
unauthorized use.
C
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
B
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases
maycause“browning”ofgrass. Toeliminatethispossibility,
always stop engine when stopping tractor on grass areas.
Fig. 4
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grass catcher, etc.
STOPPING (See Fig. 5)
MOWER BLADES -
•
To stop mower blades,move attachment clutch lever
to “DISENGAGED” position.
TO USE THROTTLE CONTROL (D) (See Fig. 6)
Always operate engine at full speed (fast).
•
Operating engine at less than full speed (fast) reduces
engines operating efficiency.
•
Full speed (fast) offers the best bagging and mower
performance.
D
(
) ATTACHMENT
CLUTCH LEVER
“DISENGAGED”
(
) ATTACHMENT
CLUTCH LEVER
“ENGAGED”
Fig. 5
F
Fig. 6
9
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OPERATION
•
The average lawn should be cut to approximately
TO MOVE FORWARD AND BACKWARD
2-1/2" during the cool season and to over 3" during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
(See Fig. 7)
The direction and speed of movement is controlled by the
forward and reverse drive pedals.
•
For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
•
•
Start tractor and release parking brake.
Slowlydepressforward(K)orreverse(L)drivepedalto
begin movement. Ground speed increases the further
down the pedal is depressed.
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gauge wheels are properly adjusted when they are slightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operatingposition.Gaugewheelsthenkeepthedeckinprop-
erpositiontohelppreventscalpinginmostterrainconditions.
TO USE CRUISE CONTROL (J) (See Fig. 7)
Thecruisecontrolfeaturecanbeusedforforwardtravelonly.
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
K
•
Adjustmowertodesiredcuttingheight(See“TOADJUST
MOWERCUTTINGHEIGHT”inthissectionofmanual).
•
Withmowerindesiredheightofcutposition,gaugewheels
shouldbeassembledsotheyareslightlyofftheground.
Installgaugewheelinappropriatehole.Tightensecurely.
J
L
•
Repeat for all, installing gauge wheel in same adjust-
ment hole.
Fig. 7
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
conditions such as trimming at slow speeds may cause the
cruise control to disengage. Do not use the cruise control
on slopes, rough terrian or while trimmimg or turning.
•
With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal
or tap on forward drive pedal.
Fig. 9
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The position of the attachment lift lever (A) determines the
cutting height.
TO OPERATE MOWER (See Fig. 10)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
A
1. Select desired height of cut with attachment lift lever.
2. Start mower blades by engaging attachment clutch.
TO STOP MOWER BLADES -
Disengage attachment clutch control.
Fig. 8
•
Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning.Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
10
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OPERATION
•
•
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
S
•
Torestartmovement, slowlyreleaseparkingbrakeand
brake pedal.
•
•
Slowlydepressappropriatedrivepedaltoslowestsetting.
Make all turns slowly.
TO TRANSPORT (See Figs. 3 and 12)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
Fig. 10
CAUTION:Donotoperatethemowerwithout
eithertheentiregrasscatcher,onmowersso
equipped,orthedeflectorshield(S)inplace.
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
•
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
REVERSE OPERATION SYSTEM (ROS) (See
Fig. 11)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
directionwiththeattachmentclutchengagedwillshutoffthe
engineunlessignitionkeyisplacedintheROS"ON"position.
•
•
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
TRANSMISSION ENGAGED
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders
will enter the mowing area.
•
•
Depress brake pedal all the way down.
Withenginerunning,turnignitionkeycounterclockwise
to ROS "ON" position.
TRANSMISSION DISENGAGED
Fig. 12
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
complywithspecificationsofthemanufacturerofyourtrac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
ROS "ON" POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Service reminder shows the total number of hours the
engine has run and flashes to indicate that the engine
or mower needs servicing. When service is required, the
service reminder will flash for two hours. To service engine
and mower, see the Maintenance section of this manual.
Fig. 11
•
•
•
Look down and behind before and while backing.
Slowly depress reverse drive pedal to start movement.
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
NOTE: Service reminder runs when the ignition key is in
anypositionbut"STOP". Foraccuratereading, besurekey
remainsinthe"STOP"positionwhenengineisnotrunning.
TO OPERATE ON HILLS
CAUTION:Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
•
Choose the slowest speed before starting up or down
hills.
11
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OPERATION
TO START ENGINE (See Fig. 3)
BEFORE STARTING THE ENGINE
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
•
Check engine oil with tractor on level ground.
•
Sit on seat in operating position, depress brake pedal
and set parking brake.
Removeoilfillcap/dipstickandwipeclean, reinsertthe
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
NOTE: Before starting, read the warm and cold starting
procedures below.
•
Insertkeyintoignitionandturnkeyclockwiseto“START”
positionandreleasekeyassoonasenginestarts.Donot
run starter continuously for more than fifteen seconds
per minute. If the engine does not start after several at-
tempts, move throttle control to fast position, wait a few
minutesandtryagain.Ifenginestilldoesnotstart,move
the throttle control back to the choke position and retry.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular unleaded gasoline with a minimum
of87octane.(Useofleadedgasolinewillincreasecarbon
andleadoxidedepositsandreducevalvelife). Donotmix
oil with gasoline. Purchase fuel in quantities that can be
used within 30 days to assure fuel freshness.
WARM WEATHER STARTING (50° F/10° C and above)
•
When engine starts, move the throttle control to the
fast position.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
COLD WEATHER STARTING (50° F/10° C and below)
IMPORTANT:WHENOPERATINGINTEMPERATURESBELOW
32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE
TO HELP INSURE GOOD COLD WEATHER STARTING.
•
Whenenginestarts,allowenginetorunwiththethrottle
controlinthechokepositionuntiltheenginerunsrough-
ly, then move throttle control to fast position. This may
requireanenginewarm-upperiodfromseveralseconds
to several minutes, depending on the temperature.
CAUTION: Alcohol blended fuels (called gasohol or
usingethanolormethanol)canattractmoisturewhich
leads to separation and formation of acids during
storage.Acidicgascandamagethefuelsystemofan
engine while in storage. To avoid engine problems,
the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the
engineandletitrununtilthefuellinesandcarburetor
are empty. Use fresh fuel next season. See Storage
Instructions for additional information. Never use
engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
•
Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly
return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
Theattachmentscanalsobeusedduringtheenginewarm-
up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold tem-
peratures (below 32° F/10° C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See
“TO ADJUST CARBURETOR” in the Service and Adjust-
ments section of this manual.
12
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OPERATION
PURGE TRANSMISSION
MOWING TIPS
•
•
Tire chains cannot be used when the mower housing
is attached to tractor.
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING”
in the Service and Adjustments section of this manual.
CAUTION: Never engage or disengage
freewheel lever while the engine is
running.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
•
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 13).
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BEPURGEDAFTERREINSTALLATIONBEFOREOPERATING
THE TRACTOR.
•
Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
•
Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
•
•
Sitting in the tractor seat, start engine. After the en-
gine is running, move throttle control to slow position.
Disengage parking brake
CAUTION: At any time, there may be
movement of the drive wheels.
Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
Fig. 13
•
•
Shut off engine and set parking brake.
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
•
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
•
•
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
Your transmission is now purged and now ready for normal
operation.
•
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
13
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MAINTENANCE
BEFORE
EACH
USE
EVERY
8
EVERY
25
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
MAINTENANCE
SCHEDULE
HOURS
HOURS
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
Check Operator Presence & ROS Systems
Check for Loose Fasteners
Check/Replace Mower Blades
Lubrication Chart
3
4
0
Check Battery Level
R
Clean Battery and Terminals
Clean Debris Off Steering Plate
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
5
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
Clean Air Filter
1,2
1,2
E
N
G
I
N
E
2
2
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
1,
2
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - See Cleaning in Maintenance Section.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
SPINDLE ZERK
SPINDLE ZERK
➀
➀
➀
FRONT
WHEEL
BEARING
ZERK
➀
FRONT
WHEEL
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
STEERING
SECTOR
GEAR
➀
ENGINE
➁
•
At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
TEETH
BEFORE EACH USE
01965
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and ROS systems for proper
operation.
General Purpose Grease
➀
➁
Refer to Maintenance “ENGINE” Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.
IF YOU FEEL THEY MUST BE LUBRICATED, USE ONLY A
DRY, POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
Check for loose fasteners.
14
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MAINTENANCE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
TRACTOR
Always observe safety rules when performing any
maintenance.
BRAKE OPERATION
CAUTION:Useonlyareplacementbladeap-
provedbythemanufacturerofyourtractor.
Using a blade not approved by the manu-
facturer of your tractor is hazardous, could
damageyourtractorandvoidyourwarranty.
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
“TO CHECK BRAKE” in the Service and Adjustments
section of this manual).
BLADE REMOVAL (See Fig. 15)
TIRES
•
Raise mower to highest position to allow access to
•
•
•
Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).
Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
OPERATOR PRESENCE SYSTEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 14)
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
MANDREL ASSEMBLY
BLADE
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
BLADE BOLT
(SPECIAL)
CHECK OPERATOR PRESENCE SYSTEM
STAR
•
•
•
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
CENTER HOLE
Fig. 15
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
The attachment clutch should never operate unless
the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
•
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
NOTE:Theoriginalequipmentbatteryonyourtractorismain-
tenancefree.Donotattempttoopenorremovecapsorcov-
ers.Addingorcheckinglevelofelectrolyteisnotnecessary.
•
When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
•
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbattery cableends withwirebrush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in the
SERVICEANDADJUSTMENTSsectionofthismanual).
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
•
Fig. 14
15
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MAINTENANCE
V-BELTS
OIL DRAIN VALVE
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
CLOSED
AND
LOCKED
POSITION
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
DRAIN
TUBE
YELLOW CAP
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
Fig. 16
•
•
To open, pull out on the drain valve.
•
Inspect cooling fan to be sure fan blades are intact and
clean.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, insert dipstick into the tube and
push down firmly into place before removing. Keep oil
up to, but not over, the “FULL” line on dipstick. Push
dipstick down firmly into the tube when finished.
•
Inspect cooling fins for dirt, grass clippings and other
materials.Topreventdamagetoseals,donotusecom-
pressedairorhighpressuresprayertocleancoolingfins.
•
•
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
•
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other oil
change if the tractor is used more than 100 hours in one
year. See engine manual.
SAE VISCOSITY GRADES
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
10W30
5W-30
-20
0
30
32 40
0
100
60
80
F
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Ensure the cooling shrouds are
reinstalled.
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.
TO CHANGE ENGINE OIL (See Fig. 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
See engine manual.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
Unlock drain valve by pushing inward and turning
counterclockwise.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
16
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MAINTENANCE
IMPORTANT: Recheck the area making certain the area
SPARK PLUGS
is clear.
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
7. Move the tractor’s attachment clutch control to the
“ENGAGED”position.Remainintheoperator’sposition
with the cutting deck engaged until the deck is cleaned.
8. Move the tractor’s attachment clutch control to the
“DISENGAGED” position. Turn the ignition key to the
STOP position to turn the tractor’s engine off. Turn the
water off.
IN-LINE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
9. Pull back the lock collar of the nozzle adapter to discon-
nect the adapter from the nozzle washout port.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
10.Move the tractor to a dry area, preferably a concrete or
paved area. Place the attachment clutch control in the
“ENGAGED” position to remove excess water and to
help dry before putting the tractor away.
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
WARNING: A broken or missing washout
fitting could expose you or others to
thrownobjectsfromcontactwiththeblade.
Immediately wipe up any spilled gasoline.
•
•
Replace broken or missing washout fitting
CLAMP
immediately, prior to using mower again.
Pluganyholesinmowerwithboltsandlocknuts.
FUEL FILTER
CLEANING
Fig. 17
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
DECK WASHOUT PORT (See Fig. 18)
Your tractor’s deck is equipped with a washout port on
its surface as part of its deck wash system. It should be
utilized after each use.
•
Clean debris from steering plate. Debris can restrict
clutch/brake pedal shaft movement, causing belt slip
and loss of drive.
1. Drive the tractor to a level, clear spot on your lawn, near
CAUTION: Avoid all pinch points and
movable parts (See Fig. 19)
enough to a water spigot for your garden hose to reach.
IMPORTANT:Makecertainthetractor’sdischargechuteis
directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover if attached.
CLUTCH/BRAKE PEDAL
CLEAN TOP SIDE
2. Make sure the attachment clutch control is in the
“DISENGAGED” position, set the parking brake, and
stop the engine.
3. Threadthenozzleadapter(packagedwithyourtractor’s
Operator’s Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.
STEERING
PLATE
CAUTION:
PINCH
POINTS
HOSE
NOZZLE ADAPTER
STEERING SYSTEM,
DASH, FENDER AND
MOWER NOT SHOWN
WASHOUT
PORT
Fig. 19
•
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
Fig. 18
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator’s position on the tractor,
re-start the engine and place the throttle lever in the
Fast " " position.
17
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwithplug.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
TO REMOVE MOWER (See Fig. 20)
MOWER IS TO BE MOUNTED ON THE TRACTOR,
REMOVE THE FRONT LINK (E) AND REAR LIFT LINKS
(C)FROMTRACTORANDHOOKTHECLUTCHSPRING
(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF
LOWER DASH.
•
•
•
•
Place attachment clutch in “DISENGAGED” position.
Lower attachment lift lever to its lowest position.
Roll belt off engine pulley (M) and belt keepers (G).
Remove retainer spring (K), slide collar (L) off and
push housing guide (P) out of bracket.
TO INSTALL MOWER (See Fig. 21-25)
Besuretractorisonlevelsurfaceandengageparkingbrake.
•
•
Remove clutch cable spring (Q) from idler arm (R).
Disconnect front link (E) from mower - remove retainer
spring and washer.
•
Lower attachment lift lever to its lowest position.
•
Go to either side of mower and disconnect mower
suspension arm (A) from chassis pin (B) and rear lift
link (C) from rear mower bracket (D) - remove retainer
springs and washers.
CAUTION: LIFT LEVER IS SPRING
LOADED. HAVE A TIGHT GRIP ON
LIFT LEVER, LOWER IT SLOWLY AND
ENGAGE IN LOWEST POSITION.
CAUTION: AFTER REAR LIFT LINKS
ARE DISCONNECTED, THE ATTACH-
MENT LIFT LEVER WILL BE SPRING
LOADED. HAVEATIGHTGRIPONLIFT
LEVER WHEN CHANGING POSITION
OF THE LEVER.
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
•
Slide mower under tractor until it is centered under
tractor.
•
Slide mower out from under right side of tractor.
F
G
M
G
R
Q
A
E
B
P
C
K
D
L
Fig. 20
18
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SERVICE AND ADJUSTMENTS
•
•
ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
•
Insert end of link (E) into hole in front mower bracket
CHASSIS - Position hole in arm over pin (B) on outside
and secure with washer and retainer spring (J).
of tractor chassis and secure with retainer spring.
Repeat on opposite side of tractor.
E
A
J
F
H
B
Fig. 23
•
•
•
Hook end of clutch cable spring (Q) into hole in idler
arm (R).
Fig. 21
Push clutch cable housing guide (P) into bracket, slide
collar(L)ontoguideandsecurewithretainerspring(K).
Install belt on engine pulley (M), in belt keepers (G).
•
ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin (D)
on rear mower bracket and secure with washer and
retainer spring.
M
C
D
Fig. 24
IMPORTANT: CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
•
•
Raise attachment lift lever to highest position.
If necessary, adjust gauge wheels before operating
mowerasshownintheOperationsectionofthismanual.
Fig. 22
•
ATTACH FRONT LINK (E) - Work from left side of trac-
tor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F).
F
G
M
G
R
Q
A
E
B
P
C
K
D
L
Fig. 25
19
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SERVICE AND ADJUSTMENTS
•
If adjustment is necessary, see step in Visual Adjust-
TO LEVEL MOWER
ment instructions above.
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
•
Recheck measurements, adjust if necessary until both
sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 28 & 29)
IMPORTANT: Deck must be level side-to-side.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 26)
•
With all tires properly inflated and if your lawn appears
unevenly cut, determine which side of mower is cutting
lower.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
•
With a 3/4" or adjustable wrench, turn lift link adjust-
ment nut (A) to the left to lower LH side of mower, or,
to the right to raise LH side of mower.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
•
•
Raise mower to highest position.
Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
of the blade.
A
02548
B
B
Fig. 28
Turn nut left
Turn nut right
•
•
•
If front tip of blade is not 1/8" to 1/2" lower than the rear
tip, go to the front of tractor.
to lower mower
to raise mower
With an 11/16" or adjustable wrench, loosen jam nut A
02948
several turns to clear adjustment nut B.
Fig. 26
With a 3/4" or adjustable wrench, turn front link adjust-
ment nut (B) clockwise (ltighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
PRECISIONSIDE-TO-SIDEADJUSTMENT(SeeFig. 27)
B
•
With all tires properly inflated, park tractor on level
ground or driveway.
A
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
•
•
Raise mower to its highest position.
At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
LOOSEN
TIGHTEN ADJUST
ADJUST NUT
NUT B TO RAISE
B TO LOWER
MOWER
MOWER
LOOSEN JAM NUT A FIRST
02966
Fig. 29
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
•
•
Recheck measurements, adjust if necessary until front
A
tip of blade is 1/8" to 1/2" lower than the rear tip.
A
Holdadjustmentnutinpositionwithwrenchandtighten
jam nut securely against adjustment nut.
FIG. 27
20
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SERVICE AND ADJUSTMENTS
TO REPLACE MOWER BLADE DRIVE BELT
TO REPLACE MOTION DRIVE BELT
(See Fig. 31)
(See Fig. 30)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
BELT REMOVAL -
•
Remove mower from tractor (See “TO REMOVE
MOWER” in this section of manual).
1. Remove mower (See “TO REMOVE MOWER” section
in this manual).
•
•
Work belt off both mandrel pulleys and idler pulleys.
Pull belt away from mower.
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
2. Remove belt from stationary idler (A) and clutching
idler (B).
3. Remove belt from centerspan idler (C).
BELT INSTALLATION -
•
•
Workbeltaroundbothmandrelpulleysandidlerpulleys.
Make sure belt is in all pulley grooves and inside all
belt guides.
•
Install mower (See "To Install Mower" in this section
of manual).
4. Pull belt slack toward rear of tractor. Remove belt
upwards from transaxle input pulley (D).
5. Remove belt downward from engine pulley (E).
6. Slide belt toward rear of tractor, off the steering plate
(F) and remove from tractor.
IDLER
PULLEYS
MANDREL
PULLEY
BELT INSTALLATION -
1. Install new belt from tractor rear to front, over the steer-
ing plate (F) and above clutch brake pedal shaft (G).
2. Pull belt toward front of tractor and roll belt onto engine
pulley (E).
3. Pullbelttowardrearoftractor. Carefullyworkbeltdown
around transaxle input pulley (D). Be sure belt is inside
the belt keeper.
4. Install belt on centerspan idler (C).
5. Install belt through stationary idler (A) and clutching
idler (B).
6. Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
7. Install mower (See “TO INSTALL MOWER” section in
this manual).
MANDREL
PULLEY
Fig. 30
E
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be serviced.
F
You may also check brake by:
•
Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
A
G
B
•
C
The rear wheels must lock and skid when you try to manu-
ally push the tractor forward. If the rear wheels rotate,
then the brake needs to be serviced. Contact a qualified
service center.
D
02952
Fig. 31
21
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SERVICE AND ADJUSTMENTS
FRONT WHEEL TOE-IN/CAMBER
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
Your new tractor front wheel toe-in and camber is set at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
charged battery.
•
RED cable last from both batteries.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 32)
•
•
Block up axle securely.
Removeaxlecover,retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Fig. 33
•
•
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
REPLACING BATTERY (See Fig. 34)
WARNING: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals
at the same time. Before connecting
battery, remove metal bracelets,
wristwatch bands, rings, etc. Positive
terminal must be connected first to
prevent sparking from accidental
grounding.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
WASHERS
RETAINING
RING
•
•
Lift seat pan to raised position.
DisconnectBLACKbatterycablefirstthenREDbattery
cable and carefully remove battery from tractor.
AXLE COVER
•
•
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with bolt and nut as shown. Tighten securely. Slide
terminal cover over terminal.
Connect BLACK grounding cable to negative (-) ter-
minal with remaining bolt and nut. Tighten securely.
SQUARE KEY (REAR
WHEEL ONLY)
Fig. 32
•
•
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 33)
Lower seat pan.
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
SEAT PAN
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
TERMINAL
NUT
COVER
IMPORTANT:YOURTRACTORISEQUIPPEDWITHA12VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM.DONOTUSEYOURTRACTORBATTERYTOSTART
OTHER VEHICLES.
BOLT
TO ATTACH JUMPER CABLES -
POSITIVE
NEGATIVE
(RED)
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
(BLACK)
CABLE
02603
CABLE
Fig. 34
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
22
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SERVICE AND ADJUSTMENTS
TO REPLACE HEADLIGHT BULB
ENGINE
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is nec-
essary, see engine manual.
•
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
TO ADJUST CHOKE CONTROL
Thechokecontrolhasbeenpresetatthefactoryandadjust-
ment should not be necessary. If adjustment is necessary,
see engne manual.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Checkwiring.SeeelectricalwiringdiagramintheRepair
Parts section.
TO ADJUST CARBURETOR
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 35)
TRANSMISSION
REMOVAL/REPLACEMENT
•
•
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
beforeoperatingthetractor. See“PURGETRANSMISSION”
in the Operation section of this manual.
•
To replace, reverse above procedure.
HOOD
HEADLIGHT
WIRE
CONNECTOR
07002
Fig. 35
23
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STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Neverstorethetractorwith
gasoline in the tank inside a building
where fumes may reach an open flame
orspark.Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
Removemowerfromtractorforwinterstorage.Whenmower
istobestoredforaperiodoftime,cleanitthoroughly,remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
•
•
•
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
manual).
•
BATTERY
CYLINDER(S)
•
•
Fully charge the battery for storage.
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
•
•
•
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
24
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
1. Out of fuel.
1. Fill fuel tank.
Will not start
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
1. Dirty air filter.
2. Bad spark plug.
1. Clean/replace air filter.
2. Replace spark plug.
Hard to start
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Empty fuel tank and refill tank with fresh, clean gas.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
Engine will not
turn over
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
Engine clicks but
will not start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
Loss of power
3. Build-upofgrass,leaves,trashundermower. 3. Clean underside of mower housing.
4. Dirty air filter.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Empty fuel tank and refill tank with fresh, clean gas.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
15. Contact an authorized service center/department.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
Excessive
vibration
25
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
1. Faulty operator-safety presence control
system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Engine continues
to run when oper-
ator leaves seat
with attachment
clutch engaged
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
Poor cut - uneven
3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
5. Clean around mandrels to open vent holes.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
Mower blades will
not rotate
4. Frozen blade mandrel.
4. Replace blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace blade. Tighten blade bolt.
Poor grass
discharge
7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in parts manual.
11. Cloggedmowerdeckventholesfrombuildup 11. Clean around mandrels to open vent holes.
of grass, leaves, trash around mandrels.
1. Switch is “OFF”.
1. Turn switch “ON”.
Headlight(s) not
working
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
Battery will not
charge
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Debris on steering plate (if equipped).
1. Place freewheel control in “engaged” position.
2. See "CLEANING" in the maintenance section.
Loss of drive
3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.
4. Air trapped in transmission during
shipment or servicing.
4. Purge transmission.
5. Axle key missing.
5. Install axle key at rear wheel. See "TO REMOVE
WHEEL" in the Service and Adjustments section.
1. Engine throttle control not set between
half and full speed (fast) position before
stopping engine.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
Engine "back-
fires” when turn-
ing engine “OFF”
1. Reverseoperationsystem(ROS)isnot"ON" 1. Turn ignition key to ROS "ON" position. See
Engine dies when
tractor is shifted
into reverse
whilemowerorotherattachmentisengaged.
Operation section.
26
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
SCHEMATIC
SCH10
BATTERY
SOLENOID
STARTER
RED
RED
A
M
FUSE
AMMETER
BLACK
(OPTIONAL)
WHITE
WHITE
S
M
B
G
A1
A2
L
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
CLUTCH/BRAKE
(PEDAL UP)
GRAY
REVERSE SWITCH
BLACK
(NOT IN REVERSE)
BLACK
BLACK
BLACK
2
BLACK
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
BLACK
3
1
GRAY
6
JUNCTION
CONNECTOR
SHORTING
CONNECTOR
CHASSIS
HARNESS
SPARK
PLUGS GAP
IGNITION
UNIT
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
BLUE
BLACK
HOUR
METER
FUEL
LINE
12V
POWER OUTLET
(OPTIONAL)
BLUE
FUEL SHUT-OFF
SOLENOID
CHARGING SYSTEM OUTPUT
9-16 AMP DC @ 3600 RPM
(IF SO EQUIPPED)
REGULATOR
RED
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BLACK
BROWN
LIGHT
SWITCH
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
3
6
IGNITION SWITCH
6
5
3
2
NON-REMOVABLE
CONNECTIONS
POSITION CIRCUIT “MAKE”
2
1
5
4
OFF
M+G+A1
B+A1
4
1
RUN/OVERRIDE
RUN
B+A1
L+A2
REMOVABLE
CONNECTIONS
START
B + S + A1
CHASSIS HARNESS
CONNECTOR
DASH HARNESS
CONNECTOR
03107
(MATING SIDE)
(MATING SIDE)
27
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
ELECTRICAL
T06S
With 12V Outlet Option
22
33
30
79
21
103
87
59
34
With Service Minder Option
27
43
42
41
40
46
26
25
16
71
90
2
102
29
55
28
105
28
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
532 16 34-65
Battery
2
874 76 04-12
532 19 32-28
532 17 61-38
532 40 02-52
532 00 41-52
532 41 28-95
532 17 51-58
873 51 04-00
532 19 88-85
532 40 15-45
532 19 33-50
532 41 19-33
532 11 07-12
532 40 04-49
817 72 04-08
532 13 15-63
532 19 25-07
532 40 17-63
817 06 05-12
532 40 10-98
532 17 52-42
532 19 78-02
532 43 53-95
Bolt Hex Head 1/4-20 x 3/4
Box Battery
8
16
21
22
25
26
27
28
29
30
33
34
40
41
42
43
46
55
71
79
87
90
Switch Interlock Push-In
Harness Socket Light w/4152J
Bulb Light
Cable Starter
Fuse
Nut Keps Hex 1/4-20 unc
Cable, Ground
Switch, Seat
Switch, Ign
Key / Chain
Switch Light / Reset
Harness Ign.
Screw Thd Cut 1/4-20 x 1/2
Cover, Terminal
Solenoid
Gauge Hourmeter
Screw Thdrol 5/16-18 x 3/4 TYTT
Harness Ign. Dash
Socket Asm. Bulb Twistlock
Switch Interlock Clutch Cable
Cover Terminal
102 532 40 44-54
105 532 40 75-68
Harness Pigtail
Switch Reverse TT GT
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
29
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
CHASSIS
297
18
208
15
204
3
203
130
191
130
214
14
207
25
130
206
234
130
137
5
176
234
137
202
150
151
205
176
176
175
177
195
176
176
182
130
130
236
36
196
68
138
194
235
68
235
181
36
34
194
213
218
183
37
68
236
68
68
183
68
287
180
217
228
162
181
159
189
194
159
52
228
152
189
chassis-tex_GT HUSQ_II_34
30
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
CHASSIS
KEY PART
NO. NO.
DESCRIPTION
3
532 43 97-52
Logo Crown
5
532 43 74-73
532 44 11-77
532 43 97-32
532 43 77-62
532 43 97-33
532 19 61-25
817 06 05-12
532 44 12-06
873 68 05-00
817 49 05-08
Dash
14
15
18
25
34
36
37
52
68
Hood
Lens LH
Grille/Lens Asm.
Lens RH
Plate Engine
Screw 5/16-18 x 3/4
Fender
Nut Lock 5/16-18
Screw Thdrol 5/16-18 x 1/2
Screw #10 x 0.750 BOS Thread
Bumper Dash
130 532 41 63-58
137 532 40 75-90
138 532 43 97-47
150 532 43 97-31
151 532 43 66-70
152 532 19 95-35
159 817 00 06-12
162 532 14 24-32
175 532 19 63-04
176 532 40 07-76
177 532 19 52-27
180 532 19 54-57
181 532 43 97-46
182 532 40 68-59
183 874 52 05-20
189 817 00 05-12
191 532 43 74-55
194 873 90 05-00
195 532 40 41-37
196 532 43 96-47
202 532 43 97-28
203 532 43 97-27
204 532 43 57-14
205 532 43 97-30
206 532 43 97-29
207 532 43 97-34
208 532 43 97-35
213 874 76 05-12
214 532 19 91-45
217 532 40 91-67
218 532 19 63-95
228 532 19 51-61
234 532 40 47-42
235 532 40 61-29
236 873 93 05-00
287 817 60 04-06
297 532 43 74-56
Cupholder
Air Duct
Bracket Pivot Hood
Shield Browning
Screw Hexwsh Thdr 3/8-16 x 3/4
Screw
Crossmember
Screw 10-24 x 5/8
Bushing Steering
Chassis
Bushing Mtg. Fender Crgo
Dash Lower
Bolt 5/16-18 x 1-1/4 Full Thread
Screw 5/16-18 x 3/4
Insert Reflective RH
Nut Lock Hex Flange 5/16-18
Plug Hole Dash Lower
Console Asm. Deck Lift
Vent Side Hood RH
Vent Side Hood LH
Vent Top Hood
Skirt Hood Side RH
Skirt Hood Side LH
Bezel RH
Bezel LH
Bolt 5/16-18 x 3/4
Clip Retainer Tinner
Rod Pivot
X-Piece Hood Stop
Stud Fastner
Bumper Hood
Spacer Fender
Nut Lock 5/16-18 unc
Screw Hex Washead 1/4-20 x 3/8
Insert Reflective LH
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
DRIVE
207
92
206
221
125
116
213
160
26
56
209
216
171
143
221
184
125
35
170
125
42
227
52
64
167
51
226
159
160
214
210
125
153
208
49
185
186
211
188
222
189
187
215
125
161
29
211
50
15
166
153
159
183
17
190
33
51
116
52
2
225
51
230
205
116
183
2
205
33
1
73
73
99
drive-tex_K46_pedal_87
230
32
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
532 42 61-20 Transaxle, TUFFTORQ K46 BT
(See Transaxle breakdown)
171 872 11 06-16 Bolt Rd Hd 3/8-16 x 2
183 532 13 70-57 Spacer Axle
2
532 12 35-83 Key
184 532 44 14-55 Handle Parking Brake
185 872 11 06-22 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5
186 532 19 43-21 Spacer Retainer
15
17
26
29
33
35
42
49
50
51
52
56
64
73
80
92
99
819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
532 41 36-78 Spring, Brake
532 19 96-79 Spring Return Cruise
532 40 38-06 Rod, Brake
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
205 532 12 17-48 Washer
812 00 00-01 Ring E
532 43 54-86 Rod, Brake, Park
532 12 48-72 Cover, Foot Pedal
872 11 06-14 Bolt
206 532 19 78-67 Bracket Mount Latch Cruise
207 532 19 78-68 Latch Control Cruise
208 532 19 78-69 Gear Sector Control Cruise
209 532 19 95-92 Rod Control Cruise
210 532 40 09-80 Rocker Asm. Pedal Control
211 532 12 01-83 Bearing Nylon
213 532 40 31-19 Knob Control Cruise
214 532 42 12-63 Pedal Forward
215 532 40 17-23 Pedal Reverse
532 19 43-27 Pulley Idler Flat
873 90 06-00 Lock Nut 3/8-16
532 19 43-26 Idler V-Groove 910" Offset
532 13 09-69 V-Belt, Drive
532 19 78-65 Shaft Asm. Pedal Brake Control
874 49 05-40 Bolt Hex Flghd 5/16-18 x 2-1/2
532 44 06-19 Bracket Strap Torque
874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25
532 41 57-42 Rod Spring Bypass
216 532 19 61-31 Bracket Pulley Idler
221 532 40 31-87 Retainer Spring Clip Handle
222 879 21 20-10 Washer 21/32 x 1-1/4 10 Ga.
225 532 40 33-19 Keeper Belt Trans.
226 532 40 15-64 Bracket Mount Torque
227 817 49 05-12 Screw Thdrol 5/16-18 x 3/4
230 532 18 89-67 Washer Hardened
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw 5/16-18 x 1/2
153 532 12 47-88 Retainer Spring
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
163 532 40 10-34 Rod Pedal Control
166 532 42 91-64 Nut Push
167 532 40 52-57 Latch Brake Parking
170 532 19 43-22 Keeper Belt Centerspan
- -
532 43 18-83 Kit Bumper
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
ENGINE
1
21
20
81
87
82
45
18
97
111
96
79
94
92
69
12
37
42
28
2
15
37
29
90
9
85
SPARK ARRESTER KIT
engine-tex_Kohl_31
34
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
532 43 83-26
Engine Kohler Model No. SV600-3229
Muffler
2
532 18 86-55
532 19 43-20
532 40 54-72
532 43 30-07
532 43 85-96
532 40 15-08
532 41 63-58
532 40 11-37
532 13 71-80
532 12 34-87
810 04 07-00
873 51 04-00
532 18 59-09
532 19 23-34
532 14 84-56
532 42 82-87
532 17 39-37
532 17 18-77
817 00 06-16
817 12 06-16
532 18 86-54
819 09 14-16
817 67 04-12
9
Keeper Belt Engine
Pulley Engine
12
15
18
20
21
28
29
37
42
45
69
79
81
82
85
87
90
92
94
96
97
Tank Fuel
Cap Asm
Control Throttle/Choke
Screw #10 x 0.750 BOS Thread
Fuel Line
Spark Arrester Kit
Clamp Hose
Washer Lock 7/16
Nut Keps Hex 1/4-20 unc
Gasket
Screw Socket Head
Tube Drain Oil Easy
Valve Drain Oil
Bolt Hex 7/16-20 x 4 x Gr. 5-1.5 Thr
Bolt 5/16-18 unc x 3/4 w/Sems
Screw 3/8-16 x 1
Screw 3/8-16 x 1
Tube Exhaust
Washer 9/32 x 7/8 x 16 Ga.
Screw Hexwsh Thdrol 1/4-20 x 3/4
Purge Line
111 532 41 41-19
NOTE: AllcomponentdimensionsgiveninU.S.inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Kohler Co.
1-800-544-2444
35
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
STEERING ASSEMBLY
26
51
45
1
21
13
16
64
28
22
63
57
57
63
60
28
9
66
8
7
67
2
59
35
9
8
19
7
6
58
4
67
6
5
15
62
13
61
14
8
14
15
69
70
68
13
53
steering-tex_LEGND2_16_r2
36
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
532 43 97-40
Wheel, Steering
2
532 19 59-68
532 40 30-87
532 40 30-88
532 12 49-31
532 12 17-48
812 00 00-29
532 12 12-32
532 12 17-49
810 04 06-00
873 54 06-00
532 40 82-19
532 19 47-29
532 18 67-37
532 42 05-37
532 43 97-43
817 00 06-12
532 19 47-32
819 18 38-12
873 94 08-00
532 18 89-67
532 40 74-65
532 19 47-47
532 19 47-48
873 97 10-00
532 19 47-40
532 19 47-41
817 00 05-12
532 19 98-49
871 02 07-48
532 19 47-37
873 90 07-00
532 19 91-62
532 19 61-97
Axle Asm., Front
4
Spindle Asm., LH
Spindle Asm., RH
5
6
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
7
8
9
Cap, Spindle
13
14
15
16
19
21
22
26
28
35
45
51
53
57
58
59
60
61
62
63
64
66
67
68
69
70
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Crown Lock 3/8-24 unf
Shaft Steering
Plate Steering
Adapter, Wheel Steering
Support Strg. Lower
Insert, Wheel Steering
Screw 3/8-16 x 3/4
Gear, Sector Plate
Washer9/16IDx2-3/8OD12Ga.
Nut Hex Jam Toplock 1/2-20 unf
WasherHardened.793x1.637x.060
Bracket Upstop
Bolt Shoulder Sector Pivot CFM
Washer Thrust Sector Steering
Nut Flange Lock 5/8-11
Draglink LH
Draglink, RH
Screw 5/16-18 x 3/4
Retainer Clip Spring Steering
Bolt Hex Fghd 7/16-14 x 3 Serr
Bushing PM Front Axle
Nut Lock Flange 7/16-14 Gr. 5
Washer 1.5 x .505 x .118
Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
SEAT ASSEMBLY
1
8
8
7
7
8
41
40
8
10
6
21
37
37
44
43
2
21
3
seat-tex_6.5SL_2
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
37
40
41
43
44
873 80 05-00
Nut, Lock 5/16-18 unc
Handle Slide Seat
1
532 42 40-68
Seat
532 19 76-61
532 19 82-00
874 76 06-12
819 13 38-12
2
532 18 01-66
532 14 06-75
873 80 06-00
532 12 41-81
532 17 18-77
532 19 69-77
532 17 18-52
Bracket Pivot Fender
Strap, Asm Fender
Spring Latch Seat
3
Bolt Fin Hex 3/8-16 unc x 3/4
Washer 13/32 x 2-3/8 x 12 Ga.
6
Nut, Lock w/Ins. 3/8-16 unc
Spring, Seat Cprsn
7
8
Bolt 5/16-18 unc x 3/4 w/Sems
Pan, Seat
10
21
NOTE: All component dimensions given in U.S. inches
Bolt, Shoulder 5/16-18
1 inch = 25.4 mm
38
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
MOWER LIFT
87
87
7
90
98
89
10
3
97
100
2
88
97
91
87
101*
89
89
87
lift-tex_16_r4
*Key 91 may be substituted for Key 101
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
97
98
817 00 06-12 Screw 3/8-16 x .75
2
532 42 20-27 Shaft Asm., Lift
532 19 52-70 Link Lift Susp. Front Mower
3
532 19 52-31 Lever Asm., Lift RH
532 41 15-55 Grip, Lever
100 873 93 06-00 Nut Center Lock 3/8-16 unc
101 532 40 70-03 Link Asm. Lift FXD
7
10
87
88
89
90
91
532 19 63-14 Spring Torsion
532 19 42-09 Pin Cotter 7/16 Bow Tie Lock
532 41 07-10 Spring Lift Assist
819 19 19-12 Washer Clear Zinc
532 19 42-08 Pin Cotter 5/16 Bow Tie Lock
532 19 51-81 Link Lift Susp Mower Rear
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
MOWER DECK
70
67
7
152
7
37
46
40
195
122
145
59
57
43
42
56
2
123
195
68
57
56
60
30
55
46
63
147
34
64
240
38
33
32
197
113
116
36
144
241
46
31
40
47
3
30
119
117
38
117
119
40
242
116
30
1
21
21
198
21
200
40
69
188
21
23
24
69
69
189
25
26
21
21
189
188
6
27
29
19
15
14
69
199
6
69
19
13
69
11
46_tex_lt_pred_27_r1
8
40
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
2
3
6
7
8
532 44 23-82
Mower Housing
60 532 19 94-71
63 532 19 94-77
64 532 40 51-38
67 532 40 30-12
68 532 40 51-43
69 872 14 05-05
70 532 19 99-72
113 817 00 05-10
116 532 19 34-06
117 532 17 48-73
119 819 13 20-12
122 532 19 72-58
123 532 19 72-59
144 532 19 92-04
145 532 19 31-97
147 532 40 18-72
152 532 43 51-10
188 532 19 51-61
189 873 90 05-00
195 817 00 06-12
197 819 13 13-12
198 532 40 31-49
199 532 40 31-50
200 532 41 35-24
240 874 52 06-36
241 532 15 29-27
242 532 41 55-98
- - 532 41 64-05
- - 532 19 28-70
Arm Brake Mower LH
Arm Brake Mower
532 40 55-06
532 40 55-07
532 19 51-86
532 41 63-58
532 19 30-03
Cover Mandrel RH
Cover Mandrel LH
Arm Suspension
Linkage Brake
Handle, Clutch Cable
V-Belt
Screw #10 x 0.750 BOS Thread
Bolt/Washer asm 7/16-20 unf
Blade Mower
Bolt
11 532 40 53-80
- - 532 40 31-07
13 532 19 28-72
14 532 18 72-81
15 532 11 04-85
19 532 19 65-39
21 873 68 05-00
23 532 19 25-57
24 532 10 53-04
25 532 19 70-26
26 532 11 04-52
27 532 40 53-57
29 532 13 14-91
30 532 17 39-84
31 532 18 76-90
32 532 19 74-73
33 532 40 02-34
34 872 11 06-12
36 532 19 73-79
37 819 13 13-16
38 532 43 25-20
40 873 90 06-00
42 532 19 84-10
43 532 19 72-56
46 532 13 77-29
47 532 19 72-50
55 532 19 72-49
56 532 19 90-92
57 817 00 06-16
59 532 14 10-43
Clutch Asm.
Blade, 46" Mulching
Shaft Assembly, Mandrel
Housing, Mandrel
Screw 5/16-18
Bolt, Shoulder
Wheel, Gauge
Bearing, Ball, Mandrel
Bolt, Shoulder
Washer 13/32 x 1-1/4 x 12 Ga.
Keeper Belt Eng. LH
Keeper Belt Eng. RH
Keeper Belt
Nut
Bracket, Deflector
Cap, Sleeve
Pulley Idler
Spring Return
Cable Clutch Cbl. w/Spr.
Stud Fastener
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Rod, Hinge
Nut Lock Hex Flange
Screw 3/8-16 x 3/4
Washer 13/32 x 13/16 x 12 Ga.
Baffle Center Front
Baffle Front RH
Washer 13/32 x 1 x 1/2 Ga.
Bolt 3/8-16 unc x 2-1/4 Gr. 5
Screw TT #10-32.5 3/8 Flg.
Port Washout
Coupling Quick Connect
MandrelAssembly(Includeshous-
ing, shaft assembly, and bearing
only-pulley/nut/washerandblade
bolt/washers not included)
Replacement Mower, Complete
Screw Thdrol Rolling Wsh Hd
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, 4.50 RAW
Washer 13/32 x 13/16 x 16 Ga.
Keeper Belt Mandrel
Nut, Lock Flg. 3/8-16 unc
Spring Trosion Brake
Spring Torsion Retainer
Screw
Bracket Clutch Cable
Arm, Idler
Spacer, Retainer
Screw Hexwsh Thd 3/8-16 x 1
Guard, Tuv Idler (94)
- - 532 43 18-23
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
DECALS
4
2
2
5
6
9
3
1
10
12
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
10
12
- -
- -
- -
- -
- -
532 17 05-63 Decal, Warning
1
2
3
4
5
6
9
532 41 16-57 Decal, Operators
532 42 91-96 Decal, Badge
532 16 03-96 Decal, Mower V-Belt Schematic
532 16 69-60 Decal, Bypass
532 44 14-81 Decal, Hood Panel SD
532 43 81-60 Decal, Lable EPA
532 43 96-81 Pad, Footrest, LH
532 43 96-82 Pad, Footrest, RH
532 42 38-29 Decal, Customer Respons.
532 44 14-53 Decal, Replacement
532 14 50-05 Decal, Battery Dnge/Poi
532 44 17-48 Manual, Owner's (English)
532 44 17-49 Manual, Owner's (Spanish)
WHEELS AND TIRES
KEY
NO.
PART
NO.
DESCRIPTION
1
532 05 91-92 Cap Valve Tire
1
2
532 06 51-39 Stem Valve
11
2
3
3
532 13 83-36 Rim Front Service
4
532 05 99-04 Tube Front (Service Item Only)
532 10 62-22 Tire Front 15 x 6.0-6 Service
532 12 49-57 Fitting Grease (Front Wheel Only)
532 12 49-59 Bearing Flange (Front Wheel Only)
532 17 50-39 Cap Axle Blk 1 50 x 1 00
532 13 84-68 Tire R Ts 20 x 8-8
4
5
10
7
6
7
5
9
8
6
8
9
10
11
- -
532 12 49-26 Tube Rear (Service Item Only)
532 13 83-37 Rim Asm 8" rear Service
532 14 43-34 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_art_1-tex
42
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
TUFFTORQ TRANSAXLE MODEL NUMBER K46BT
87
MODEL K46BT
7A646084180
85
ACTUAL PARTS
MAY NOT APPEAR
AS SHOWN
86
84
83
34
116
33
117
95
10
15
115
53
90
20
16
34
35
34
96
58
72
8
9
13
7
19
80
82
76
91
81
78
60
59
55
72
82
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
7
414395
414396
414397
415923
414398
414399
414400
414401
414402
414403
414404
414405
414431
415924
415925
415926
415927
414407
414408
Vent Valve 15
Magnet
78
80
81
82
83
84
85
86
87
90
91
95
96
115
116
117
414409
Brake Return Spring
Spring PIn 5 * 32
0-Ring 1a P12
Spring Pin 4 * 16
Spine Collar
8
414410
414411
414412
414413
414414
414415
414416
414417
414418
414419
414850
414420
415928
415929
415930
9
Magnet Holder
10
13
15
16
19
20
33
34
35
53
55
58
59
60
72
76
Pump Shaft/Bearing Kit
Bypass Lever
Sealing Cap 30
Snap Ring C 35
O-Ring 1a P10a
Seal Tc 153507
Pump Shaft (Standard)
E-Ring 15
Pulley L
Fan, Black
Wave Washer
Snap Ring
Spring Pin 3.0a * 20
Oil Seal 16 * 22 *.03
Spring Pin 3.0a*16
Roll Pin 3.5 * 40
Switch 6440-11 Delta
Switch Bracket
Bearing 6202c3
Control Lever F
Washer 12
Roll Pin 6 * 40
O-Ring 1a P14
Nut 12
Tapping Screw 8 * 20
Seal 19 * 32 * 8
Brake Lever
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
CRANKSHAFT 1-20-4
25 086 214-S
20 043 15-S
20 043 12-S
X-42-15-S
25 139 27-S
20 186 04-S
25 086 213-S
20 014 32-S
20 423 02-S
20 380 16-S
25 139 27-S
25 340 02-S
20 014 09-S
20 014 14-S
20 014 15-S
20 014 20-S
20 186 02-S
20 014 21-S
20 014 24-S
20 014 26-S
20 380 16-S
44
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
20 044 16-S
20 044 32-S
CRANKCASE 2-20-22
20 044 23-S
20 468 03-S
20 089 06-S
20 468 03-S
20 010 04-S
20 010 05-S
20 010 07-S
20 010 03-S
20 010 04-S
20 010 06-S
20 010 08-S
20 144 02-S
M-631015-S
X-25-102-S
12 154 05-S
20 144 06-S
20 144 11-S
20 144 05-S
20 468 01-S
20 393 02-S
20 086 12-S
20 468 08-S
20 032 05-S
20 393 01-S
20 123 02-S
20 086 12-S
20 041 01-S
20 086 06-S
20 086 06-S
20 423 02-S
20 380 16-S
20 090 01-S
20 090 12-S
CRANKSHAFT
ADDITIONAL
BALANCE
WEIGHTS SEE
CRANKSHAFT
GROUP
20 186 02-S
CRANKCASE
(USE SHORT BLOCK)
62 018 04-S
20 018 04-S
12 136 12-S
25 139 57-S
20 108 04-S
20 108 02-S
20 108 03-S
20 108 01-S
20 194 02-S
25 173 14-S
12 173 08-S
62 018 04-S
20 018 04-S
20 032 01-S
20 032 08-S
20 874 09-S
20 874 05-S
20 874 01-S
20 874 06-S
20 874 15-S
20 874 16-S
25 755 14-S
20 067 05-S
20 067 06-S
20 067 04-S
45
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
OIL PAN/LUBRICATION 3-20-40
20 040 02-S
20 040 06-S
20 040 03-S
20 040 04-S
20 040 07-S
20 040 08-S
25 153 09-S
20 153 01-S
M-851030-S
25 086 127-S
25 155 02-S
20 009 03-S
20 032 01-S
20 032 08-S
20 009 10-S
20 009 30-S
20 009 21-S
20 009 20-S
25 139 60-S
25 099 24-S
25 099 27-S
24 099 03-S
25 139 60-S
25 054 13-S
20 041 02-S
20 096 02-S
12 050 01-S
20 144 03-S
52 050 02-S
25 050 25-S
M-545013-S
62 380 02-S
12 380 01-S
20 310 03-S
25 310 01-S
25 310 07-S
20 041 01-S
46
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
HEAD/VALVE/BREATHER 4-20-19
20 318 10-S
20 318 01-S
20 318 03-S
20 318 05-S
20 318 07-S
20 318 11-S
20 318 12-S
20 318 14-S
20 318 15-S
20 841 01-S
20 841 02-S
20 016 01-S
20 016 02-S
20 411 02-S
20 411 04-S
20 411 05-S
20 089 03-S
20 086 02-S
20 173 01-S
20 062 01-S
20 017 01-S
20 017 02-S
20 599 01-S
20 086 04-S
20 146 03-S
12 468 05-S
28 032 01-S
20 032 10-S
20 089 03-S
20 599 01-S
20 086 04-S
20 086 03-S
20 072 08-S
20 599 02-S
20 599 03-S
20 599 04-S
20 186 01-S
20 173 01-S
20 062 01-S
20 146 03-S
20 086 03-S
20 086 04-S
20 162 02-S
20 041 04-S
20 041 13-S
M-645020-S
20 072 08-S
20 186 01-S
20 599 02-S
20 599 03-S
12 086 14-S
25 086 125-S
25 086 362-S
20 599 04-S
20 326 01-S
20 326 20-S
20 096 03-S
20 096 06-S
20 096 07-S
20 096 14-S
12 468 03-S
25 468 09-S
20 146 02-S
20 146 04-S
20 146 05-S
IGNITION/ELECTRICAL 5-20-41
20 157 01-S
20 366 01-S
20 404 01-S
20 025 05-S
X-42-15-S
25 340 02-S
25 340 04-S
20 025 33-S
20 025 35-S
20 025 40-S
24 025 09-S
M-545020-S
20 584 01-S
20 584 03-S
20 584 04-S
20 086 22-S
20 086 17-S
20 154 02-S
20 123 01-S
25 154 08-S
231285-S
M-561025-S
M-548025-S
20 154 04-S
20 154 03-S
237878-S
20 085 01-S
20 132 02-S
12 132 02-S
25 132 12-S
25 132 14-S
25 155 41-S
236602-S
41 403 09-S
41 403 10-S
M-545020-S
47
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
BLOWER HOUSING & BAFFLES 6-20-7
STARTING SYSTEM 7-20-1
20 086 06-S
25 100 31-S
12 100 07-S
20 098 01-S
20 098 06-S
20 027 02-S
20 027 03-S
20 027 06-S
20 027 07-S
20 027 01-S
25 100 31-S
20 755 11-S
24 086 41-S
20 755 12-S
20 314 06-S
20 086 06-S
20 098 05-S
20 098 08-S
12 100 07-S
12 221 02-S
M-645016-S
20 063 03-S
20 227 01-S
20 211 02-S
48
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
FUEL SYSTEM 8-20-132
20 462 01-S
25 173 23-S
25 050 35-S
25 173 25-S
25 326 14-S
25 050 08-S
M-545010-S
25 155 40-S
25 326 18-S
25 326 08-S
25 050 22-S
25 050 21-S
12 050 13-S
25 050 07-S
M-645016-S
47 154 01-S
25 237 14-S
25 237 14-S
25 111 34-S
20 126 02-S
20 853 02-S
25 111 34-S
20 126 12-S
M-445010-S
20 332 01-S
20 041 18-S
20 853 03-S
20 853 16-S
20 853 18-S
20 853 33-S
20 853 35-S
20 853 37-S
20 853 43-S
20 853 51-S
20 853 52-S
20 853 53-S
20 853 62-S
20 853 14-S
20 853 22-S
20 853 23-S
20 853 21-S
20 853 61-S
20 853 71-S
25 237 14-S
24 393 16-S
25 173 25-S
20 072 07-S
20 265 09-S
20 265 05-S
20 265 07-S
25 431 12-S
20 431 02-S
25 237 14-S
25 111 34-S
X-22-11-S
M-651020-S
12 041 01-S
12 041 02-S
20 041 07-S
20 041 17-S
20 072 05-S
20 072 03-S
20 072 10-S
20 072 09-S
20 086 11-S
M-641060-S
20 265 01-S
20 090 11-S
20 090 02-S
ENGINE CONTROLS 9-20-8
20 086 18-S
20 086 10-S
25 158 11-S
52 211 04-S
20 079 01-S
20 079 04-S
20 079 07-S
20 536 03-S
20 536 04-S
20 536 05-S
20 536 06-S
25 158 08-S
12 089 11-S
20 089 12-S
12 100 07-S
X-22-11-S
20 089 10-S
20 089 07-S
20 089 11-S
20 089 09-S
12 237 01-S
M-545016-S
M-664020-S
24 086 43-S
25 086 297-S
20 079 02-S
20 079 05-S
M-645016-S
49
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
AIR INTAKE/FILTRATION 10-20-12
25 173 33-S
FUEL SYSTEM
20 094 01-S
20 094 04-S
20 094 06-S
25 155 51-S
20 126 12-S
M-445010-S
12 041 02-S
25 326 08-S
20 072 04-S
20 083 02-S
20 096 04-S
20 096 05-S
DECALS 12-20-23
20 083 03-S
25 113 39-S
20 341 01-S
25 341 03-S
25 341 04-S
25 341 06-S
25 341 05-S
25 113 33-S
20 113 09-S
20 113 35-S
20 113 10-S
20 113 11-S
20 113 12-S
20 113 13-S
20 113 14-S
20 113 15-S
20 113 27-S
20 113 36-S
20 113 48-S
20 113 49-S
20 113 55-S
20 113 56-S
20 113 57-S
20 113 58-S
20 113 21-S
20 113 22-S
20 113 31-S
20 113 26-S
20 113 41-S
20 113 25-S
20 113 28-S
20 113 34-S
20 113 38-S
20 113 51-S
20 113 50-S
20 113 52-S
20 113 53-S
20 113 24-S
20 113 37-S
20 113 23-S
20 113 30-S
20 113 54-S
20 113 54-S
Artwork is representative.
Actual labels may differ depending on model and specification number.
50
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
20 146 03-S
20 186 01-S
20 411 05-S
20 599 04-S
20 041 13-S
20 096 07-S
M-645020-S
20 326 20-S
PLATE, PUSH ROD GUIDE
ARM, ROCKER
Crankshaft 1-20-4
Part No.
Description
ROD, PUSH
20 014 32-S
CRANKSHFT ASSY USE 20 014 43-S
(includes 25 139 27-S)
PLUG, CUP
ROCKER PIVOT ASSEMBLY
GASKET, VALVE COVER
KIT, VALVE COVER USE 20 096 14-S
SCREW, FLG THD FRM M6X1.0X20
HOSE, BREATHER
25 139 27-S
X-42-15-S
KEY, 3/16’’ X 5/8’’
20 043 15-S
25 086 214-S
20 186 04-S
25 086 213-S
GEAR, CRANKSHAFT
SCREW, LINK PIVOT
LINKAGE, BALANCE WEIGHT
SCREW, SHOULDER
Ignition/Electrical 5-20-41
Part No.
Description
237878-S
KIT, 15 / 20 AMP STATOR
SCREW, THD FRM M5X0.8X25
FLYWHEEL
Crankcase 2-20-22
M-548025-S
20 025 40-S
25 086 362-S
25 340 04-S
25 468 09-S
20! 584 04-S
M-545020-S
20 146 05-S
20 157 01-S
20 162 02-S
12 132 02-S
41 403 10-S
M-545020-S
20 154 04-S
20 176 13-S
25 155 41-S
25 454 05-S
Part No.
Description
25 139 57-S
20 032 08-S
20 067 05-S
20 874 16-S
PLUG, SQ HD PIPE 3/8’’
SEAL, OIL
SCREW, HEX FLANGE
KEY, SQUARE
WASHER, FLAT
ROD, CONNECTING ASSEMBLY
KIT, PISTON,RINGS & PIN ASSY 94mm
BORE
MODULE, IGNITION
SCREW, FLG THD FRM M5X.8X20
PLATE, FAN MOUNTING
FAN
62 018 04-S
12 154 05-S
20 144 02-S
M-631015-S
X-25-102-S
20 086 12-S
20 393 02-S
20 010 07-S
20 010 08-S
20 086 06-S
20 089 06-S
20 144 11-S
20 393 01-S
20 468 03-S
20 468 08-S
20 123 02-S
RETAINER, PISTON PIN
CLIP, HITCH PIN
SHAFT, GOVERNOR CROSS
WASHER, FLAT 6 MM
SCREEN, GRASS
PLUG, SPARK (STD)
REGULATOR/RECTIFIER
SCREW, FLG THD FRM M5X.8X20
CLIP, WIRE
WASHER, FLAT 1/4’’
SCREW, SHD THD FRM - DISC.
KIT, OIL PUMP ASSEMBLY
CAM LOBE ASSEMBLY
CAM GEAR ASSEMBLY
SCREW, SHD THD FRM M6X1X26
SPRING, ACR
HARNESS, WIRING NOT ILLUSTRATED
CONNECTOR
TIE NOT ILLUSTRATED
Blower Housing & Baffles 6-20-7
KIT,CAM CENTER SHAFT (EXHAUST)
KIT, OIL PUMP (SHALLOW 10mm)
WASHER, THRUST -ACR
WASHER, THRUST
Part No.
Description
20 027 07-S
20 063 03-S
20 086 06-S
M-645016-S
KIT, BLOWER HOUSING
BAFFLE, BARREL
TUBE , DRAINBACK
SCREW, SHD THD FRM M6X1X26
SCREW, FLG THD FRM M6X1.0X16
Oil Pan/Lubrication 3-20-40
Starting System 7-20-1
Part No.
Description
20 009 30-S
20 032 08-S
20 041 01-S
25 086 127-S
12 380 01-S
20 144 03-S
25 310 07-S
20 041 02-S
20 096 02-S
M-545013-S
52 050 02-S
20 040 08-S
25 153 09-S
CLOSURE PLATE ASSEMBLY
SEAL, OIL
Part No.
Description
20 098 08-S
STARTER ASSEMBLY
(SERVICE WITH 12 221 02-S, 20 755 12-S,
20 227 01-S, 20 211 02-S)
NUT, FREE SPINNING FLG #10-24
KIT, DRIVE (J.E.)
GASKET, CLOSURE PLATE
HEX FLANGE SCREW,1/2 DOG POINT
PIN, GOVERNOR REGULATING
SHAFT, GOVERNOR CROSS
KIT, GOVERNOR GEAR ASSY
GASKET, OIL PASSAGE
KIT, OIL PASSAGE COVER
SCREW, FLG THD FRM M5X0.8X13
FILTER, OIL
25 10 0 31-S
20 755 12-S
12 221 02-S
20 227 01-S
20 211 02-S
BRUSH KIT
CAP, DRIVE END (J.E.)
BOLT, THRU
Fuel System 8-20-132
BLADE, DIPSTICK ASSEMBLY
O-RING
Part No.
Description
20 853 71-S
25 454 05-S
20 072 05-S
M-641060-S
X-22-11-S
KIT, CARBURETOR
Head/Valve/Breather 4-20-19
Part No.
TIE NOT ILLUSTRATED
STUD, M6X1.0X100
Description
NUT, FLG M6X1.0
12 468 05-S
20 841 01-S
20 086 02-S
20 318 14-S
20 016 01-S
20 017 01-S
20 032 10-S
20 062 01-S
20 089 03-S
20 173 01-S
20 072 08-S
WASHER, FLAT 13/32’’
KIT, CYLINDER HEAD GASKET
SCREW, CYLINDER HEAD (M10 X 80)
KIT, CYLINDER HEAD
VALVE, EXHAUST
WASHER, INT TOOTH LOCK 1/4’’
SCREW, FLG M6x1.0x20
GASKET, HEAT DEFLECTOR
STUD, CARBURETOR
M-651020-S
20 041 18-S
20 072 07-S
20 265 09-S
25 050 21-S
25! 111 34-S
25 237 14-S
KIT, HEAT DEFLECTOR
VALVE, INTAKE
FILTR,FUEL 75 MICRON (GRAVTY FEED)
LINE, FUEL (24’’-CUT TO LENGTH)
CLAMP, HOSE 1/2’’ USE 25 237 31-S
SEAL, VALVE STEM
LOCK, RETAINER
SPRING, VALVE
CAP, VALVE SPRING
STUD, ROCKER
51
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TRACTOR - - MODEL NUMBER 917.240461, PRODUCT NO. YTH20K46
KOHL ENGINE - MODEL NO. SV600-3229
Engine Controls 9-20-8
Part No.
Description
20 536 06-S
KIT, SPEED CONTROL ASSEMBLY
(INCLUDES 25 086 297-S, 20 089 12-S, M-
66420-S [QTY.1], 20 089 11-S, 20 086 18-S,
20 086 10-S , 12 089 11-S)
25 086 297-S
20 089 12-S
12 237 01-S
M-664020-S
12 089 11-S
20 090 11-S
52 211 04-S
X-22-11-S
12 100 07-S
25 158 11-S
20 079 07-S
25 158 08-S
20 089 10-S
20 07! 9 05-S
20 086 18-S
24 086 43-S
20 086 10-S
12 089 11-S
KIT, IDLE ADJ SCREW & SPRING
SPRING, SPEED CONTROL (LONG)
CLAMP, CABLE
SCREW, LBD SKT M6x1.0x20
SPRING, SPEED CONTROL (SHORT)
LEVER, GOVERNOR ASSEMBLY
BOLT, RD HD SQ NCK 1/4-20X1’’
WASHER, INT TOOTH LOCK 1/4’’
NUT, FLANGE 1/4-20
BUSHING, THROTTLE LINKAGE
LINKAGE, THROTTLE
BUSHING, LINKAGE RETAINING
SPRING, LINKAGE
LINKAGE, CHOKE
SCREW, PHL THD FRM M4X0.7X38
SCREW, LBD THD FRM M5x0.8x16
SCREW, PHL THD FRM M4X0.7X25
SPRING, SPEED CONTROL (SHORT)
Air Intake/Filtration 10-20-12
Part No.
Description
20 072 04-S
12 041 02-S
20 083 02-S
20 096 04-S
25 341 04-S
25 155 51-S
25 173 33-S
25 326 08-S
20 094 06-S
STUD, AIR CLEANER BASE
GASKET, AIR CLEANER BASE
ELEMENT, AIR CLEANER
KIT, AIR CLEANER COVER
KNOB, COVER
CONNECTOR, EVAPORATIVE
CAP, MASKING
HOSE, EVAPORATIVE, 20’’
BASE,AIRCLEANERW/EVAPCONNECTION
Decals 12-20-23
Part No.
Description
25 113 39-S
20 113 36-S
20 113 37-S
DECAL, CLEAR LAMINATE
DECAL, 20HP
DECAL, WING SET
ACCESSORIES
Part No.
Description
20 041 12-S
GASKET, EXHAUST
52
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53
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SERVICE NOTES
54
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SERVICE NOTES
55
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02.15.11 SR
Printed in the U.S.A.
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