YTH2348
Owner's Manual
532 43 62-68 Rev. 1
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
GENERAL SERVICE
•
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
•
•
•
•
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
•
•
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Cleanoilorfuelspillageandremoveanyfuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
chute frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Before and while backing, look behind and down for
small children.
•
•
•
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may block your view of a
child.
•
•
•
•
•
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
IV. TOWING
•
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
•
•
•
•
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
•
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
•
•
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
careinhandlinggasoline. Gasolineisextremelyflammable
and the vapors are explosive.
•
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keepthenozzleincontactwiththerimofthefueltankor
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
•
3
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Gasoline Capacity
and type:
3 Gallons
Unleaded Regular
Follow a regular schedule in maintaining, caring for
and using your tractor.
Oil Type (API-SG-SL):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
Oil Capacity:
w/Filter:
w/o Filter:
64 oz
60 oz
Spark Plug:
Champion QC12YC
(Gap: .040")
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Ground Speed (MPH):
Forward:
Reverse:
0 – 5.2
0 – 2.9
Charging System:
Battery:
16 AMPS @ 3600 RPM
AMP/HR:
MIN. CCA:
Case Size:
28
230
U1R
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
Blade Bolt Torque:
45-55 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department (SeeREPAIR
PARTS section of this manual).
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................5-6
OPERATION .............................................................7-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE..................................................... 14-17
SERVICE AND ADJUSTMENTS............................18-25
STORAGE.................................................................... 26
TROUBLESHOOTING............................................27-28
REPAIR PARTS ......................................................29-44
WARRANTY.............................................BACK COVER
4
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UNASSEMBLED PARTS
Slope Sheet
Key
(1) Oil Drain Tube
(2) Keys
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping
puposes.
TOOLS REQUIRED FOR ASSEMBLY
ADJUST SEAT (See Fig. 2)
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
•
•
Sit in seat.
Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
clutch/brake pedal all the way down.
(1) 1/2" wrench
Tire pressure gauge
Utility knife
(2) 7/16" wrenches
•
Release lever to lock seat in position.
Pliers
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
A
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons
from carton.
Cut along dashed lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
FIG. 2
CHECK BATTERY (See Fig. 1)
•
Lift hood to raised position.
NOTE: You may now roll your tractor off the skid. Follow
the appropriate instruction below to remove the tractor
from the skid.
NOTE:Ifthisbatteryisputintoserviceaftermonthandyear
indicated on label (L) (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
TO ROLL TRACTOR OFF SKID (See Op-
eration section for location and function of
controls)
L
•
•
•
Raise attachment lift lever to its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in disengaged position to dis-
engage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
02931
•
Roll tractor forward off skid.
5
FIG. 1
Continue with the instructions that follow.
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ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
•
Reduce tire pressure to PSI shown on tires.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
CHECK DECK LEVELNESS
For best cutting results, mower housing should be prop-
erly leveled. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
✓
All assembly instructions have been completed.
✓
✓
✓
✓
No remaining loose parts in carton.
Battery is properly prepared and charged.
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
✓
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓
✓
✓
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓
Engine oil is at proper level.
✓
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓
Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓
✓
Be sure brake system is in safe operating condition.
Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓
It is important to purge the transmission before op-
erating your tractor for the first time. Follow proper
starting and transmission purging instructions (See
“TOSTARTENGINE”and“PURGETRANSMISSION”
in the Operation section of this manual).
6
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
MOWER LIFT
ENGINE START
MOWER HEIGHT
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
ENGINE OFF
CLUTCH/BRAKE
PEDAL
LIGHTS ON
CRUISE CONTROL
BATTERY
REVERSE
FUEL
FORWARD
15
15
ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
7
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
P
H
D
E
G
K
L
B
F
J
C
A
M
FIG. 3
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER – Used to raise and lower the
mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL – Used for braking the tractor and starting
the engine.
(C) PARKING BRAKE – Locks clutch/brake pedal into the
brake position.
(H) LIGHT SWITCH – Turns the headlights on and off.
(J) CRUISE CONTROL LEVER – Used to set forward
movement of tractor at desired speed without holding the
forward drive pedal.
(K) FORWARD DRIVE PEDAL – Used for forward movement
of tractor.
(D) THROTTLE/CHOKE CONTROL - Used for starting and
controlling engine speed.
(E) ATTACHMENT CLUTCH SWITCH – Used to engage the
mower blades, or other attachments mounted to your tractor.
(F) IGNITION SWITCH – Used for starting and stopping the
engine.
(L) REVERSE DRIVE PEDAL – Used for reverse movement
of tractor.
(M) FREEWHEEL CONTROL – Disengages transmission for
pushing or slowly towing the tractor with the engine off.
(P) SERVICE REMINDER / HOUR METER – Indicates when
service is required for the engine and mower.
(G) REVERSE OPERATION SYSTEM (ROS) "ON" POSITION
– Allows operation of mower or other powered attachment while
in reverse.
8
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
•
Turnignitionkey(F)to“STOP”positionandremovekey.
Always remove key when leaving tractor to prevent
unauthorized use.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 4)
•
Never use the choke to stop the engine.
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
•
•
Depress brake pedal (B) all the way down and hold.
Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make
sure parking brake will hold tractor secure.
CAUTION: Always stop tractor com-
pletely, as described above, and set
parkingbrakebeforeleavingtheopera-
tor's position.
B
C
D
FIG. 4
STOPPING (See Fig. 5)
MOWER BLADES -
F
•
To stop mower blades, place attachment clutch control
in the “DISENGAGED” position ( ).
FIG. 6
TOUSETHROTTLECONTROL(D)(SeeFig. 6)
Always operate engine at full speed (fast).•
Operat-
ingengineatlessthanfullspeed(fast)reducestheengine's
operating efficiency.
•
Full speed (fast) offers the best mower performance.
(
) ATTACHMENT
CLUTCH SWITCH
“DISENGAGED”
(
) ATTACHMENT
CLUTCH SWITCH
“ENGAGED”
TO MOVE FORWARD AND BACKWARD
(See Fig. 7)
FIG. 5
The direction and speed of movement is controlled by the
GROUND DRIVE -
forward and reverse drive pedals.
•
To stop ground drive, depress brake pedal into full
“BRAKE” position.
•
•
Start tractor and release parking brake.
Slowlydepressforward(K)orreverse(L)drivepedalto
begin movement. Ground speed increases the further
down the pedal is depressed.
IMPORTANT: FORWARD AND REVERSE DRIVE PEDALS
RETURN TO NEUTRAL POSITION WHEN NOT DEPRESSED.
ENGINE -
•
Move throttle control (D) between half and full speed
(fast) position.
TO USE CRUISE CONTROL (J) (See Fig. 7)
The cruise control feature can be used for forward travel
only.
NOTE:Failuretomovethrottlecontrolbetweenhalfandfull
speed (fast) position, before stopping may cause engine
to “backfire”.
9
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9)
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
J
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in this section of
manual).
K
•
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole.
Tighten securely.
L
•
Repeat for all, installing gauge wheel in same adjust-
ment hole.
FIG. 7
SYSTEM CHARACTERISTICS
The cruise control should only be used while mowing or
transporting on relatively smooth, straight surfaces. Other
conditions such as trimming at slow speeds may cause the
cruise control to disengage. Do not use the cruise control
on slopes, rough terrian or while trimmimg or turning.
•
With forward drive pedal depressed to desired speed,
pull cruise control lever (J) up and hold while lifting
your foot off the pedal, then release the lever.
To disengage the cruise control, depress the brake pedal
or tap on forward drive pedal.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8)
The position of the attachment lift lever (A) determines the
cutting height.
FIG. 9
TO OPERATE MOWER
Yourtractorisequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
A
1. Select desired height of cut with attachment lift lever.
2. Start mower blades by engaging attachment clutch
control.
FIG. 8
TO STOP MOWER BLADES -
disengage attachment clutch control.
•
Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield (S) in place. (See FIG. 10)
•
The average lawn should be cut to approximately
2-1/2 " during the cool season and to over 3"during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
•
For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
10
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OPERATION
TO TRANSPORT (See Figs. 3 and 11)
S
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
FIG. 10
REVERSE OPERATION SYSTEM (ROS)
To reengage transmission, reverse above procedure.
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
Transmission Engaged
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders
will enter the mowing area.
•
•
Depress brake pedal all the way down.
Withenginerunning,turnignitionkeycounterclockwise
to ROS "ON" position.
•
•
•
Look down and behind before and while backing.
Slowly depress reverse drive pedal to start movement.
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
Transmission Disengaged
FIG. 11
ROS "ON" POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
SERVICE REMINDER/HOUR METER
Serviceremindershowsthetotalnumberofhourstheengine
has run and flashes to indicate that the engine or mower
needs servicing. When service is required, the service
reminder will flash for two hours. To service engine and
mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure
key remains in the "STOP" position when engine is not
running.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down
TOWING CARTS AND OTHER ATTACHMENTS
hills with slopes greater than 15° and
do not drive across any slope.
Tow only the attachments that are recommended by and
complywithspecificationsofthemanufacturerofyourtrac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
•
•
If stopping is absolutely necessary, push brake pedal
quickly to brake position and engage parking brake.
•
•
•
Torestartmovement, slowlyreleaseparkingbrakeand
brake pedal.
Slowly depress appropriate drive pedal to slowest set-
ting.
Make all turns slowly.
11
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OPERATION
TO START ENGINE (See Fig. 3)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
•
Check engine oil with tractor on level ground.
•
Sit on seat in operating position, depress brake pedal
and set parking brake.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
Move attachment clutch to “DISENGAGED” position.
Move throttle control to choke position.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
NOTE: Before starting, read the warm and cold starting
procedures below.
•
Insertkeyintoignitionandturnkeyclockwiseto“START”
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regularunleadedgasolinewithaminimumof
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can
be used within 30 days to assure fuel freshness.
WARM WEATHER STARTING (50°F/10°C and above)
•
When engine starts, move the throttle control to the
fast position.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP ENSURE GOOD COLD WEATHER
STARTING.
COLD WEATHER STARTING (50°F/10°C and below)
•
When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast posi-
tion. This may require an engine warm-up period from
several seconds to several minutes, depending on the
temperature.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
systemofanenginewhileinstorage. Toavoidengine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
•
Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly
return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
Theattachmentscanalsobeusedduringtheenginewarm-
up period after the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32°F/0°C) the carburetor fuel mixture
may need to be adjusted for best engine performance. See
“TO ADJUST CARBURETOR” in the Service and Adjust-
ments section of this manual.
12
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OPERATION
PURGE TRANSMISSION
MOWING TIPS
•
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
CAUTION: Never engage or disengage
freewheel lever while the engine is
running.
•
•
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
•
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 12).
•
Place tractor safely on level surface with engine off and
parking brake set.
•
Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
•
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. Dis-
engage parking brake
Depress forward drive pedal to full forward position,
hold for five (5) seconds and release pedal. Depress
reverse drive pedal to full reverse position, hold for five
(5) seconds and release pedal. Repeat this procedure
three (3) times.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
FIG. 12
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
•
•
Shut- off engine and set parking brake.
Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
•
•
•
•
Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
Disengage parking brake.
Drive tractor forward for approximately five feet then
backwards for five feet. Repeat this driving procedure
three times.
Your transmission is now purged and now ready for normal
operation.
•
13
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MAINTENANCE
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
Check Operator Presence & ROS Systems
Check for Loose Fasteners
Check/Replace Mower Blades
Lubrication Chart
3
4
0
Check Battery Level
R
Clean Battery and Terminals
Clean Debris Off Steering Plate
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
5
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
Clean Air Filter
1,2
1,2
E
N
G
I
N
E
2
2
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
1,
2
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - See Cleaning in Maintenance Section.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
➀ SPINDLE ZERK
➀ SPINDLE ZERK
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
➀ FRONT
WHEEL
➀ FRONT
WHEEL
BEARING
ZERK
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
➁ ENGINE
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark
plug, clean or replace air filter, and check blades and
belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine
run better and last longer.
➀ STEERING
SECTOR GEAR
TETH
➀ MANDREL
ZERKS
02956
BEFORE EACH USE
➀ General Purpose Grease
➁ Refer to Maintenance “ENGINE” Section
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.
IFYOUFEELTHEYMUSTBELUBRICATED,USEONLYADRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
Check operator presence and
ROS systems for proper operation.
Check for loose fasteners.
•
14
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MAINTENANCE
TRACTOR
CAUTION: Use only a replacement
blade approved by the manufacturer of
yourtractor.Usingabladenotapproved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.
Always observe safety rules when performing any main-
tenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved sur-
face,thenbrakemustbeserviced.(See“TOCHECKBRAKE”
in the Service and Adjustments section of this manual).
BLADE REMOVAL (See Fig. 13)
TIRES
•
Raise mower to highest position to allow access to
blades.
•
•
•
Maintain proper air pressure in all tires (See PSI on
tires).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
•
Remove blade bolt by turning counterclockwise.
Install new blade with stamped "GRASS SIDE" facing
the ground.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
IMPORTANT: To ensure proper assembly, center hole in
blade must align with star on mandrel assembly.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
OPERATOR PRESENCE SYSTEM AND REVERSE OP-
ERATION SYSTEM (ROS)
IMPORTANT: Special blade bolt is heat treated.
MANDREL ASSEMBLY
BLADE
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
BLADE BOLT
(SPECIAL)
STAR
CHECK OPERATOR PRESENCE SYSTEM
•
•
•
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
CENTER HOLE
FIG. 13
BATTERY
The attachment clutch should never operate unless
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
the operator is in the seat.
Engine "ON" Position
ROS "ON" Position
(Normal Operating)
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
CHECK REVERSE OPERATION (ROS) SYSTEM
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
•
•
Remove terminal guard.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
•
When the engine is running with the ignition switch in
the ROS "ON" position and the attachment clutch en-
gaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbattery cableends withwirebrush
until bright.
BLADE CARE
For best results mower blades must be sharp. Replace
worn, bent or damaged blades.
•
Coat terminals with grease or petroleum jelly.
15
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MAINTENANCE
•
Reinstall battery (See “REPLACING BATTERY" in
•
•
•
Remove oil fill cap/dipstick. Be careful not to allow dirt
the SERVICE AND ADJUSTMENTS section of this
to enter the engine when changing oil.
manual).
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
Unlock drain valve by pushing inward and turning
counterclockwise.
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
•
•
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
OIL DRAIN VALVE
CLOSED
AND
•
Inspect cooling fan to be sure fan blades are intact and
clean.
LOCKED
POSITION
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
DRAIN
YELLOW CAP
TUBE
TRANSAXLE PUMP FLUID
FIG. 15
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
•
•
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on
the tube. Do not thread the cap onto the tube when
taking reading. Keep oil at “FULL” line on dipstick.
Tighten cap onto the tube securely when finished.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
SAE VISCOSITY GRADES
SAE 30
AIR FILTER
5W-30
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
See Engine Manual.
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil_visc_chart1_e
ENGINE OIL FILTER
FIG. 14
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improvestartingincoldweather,theywillresultinincreased
oilconsumptionwhenusedabove32°F. Checkyourengine
oil level more frequently to avoid possible engine damage
from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 14 and 15)
ENGINE COOLING SYSTEM
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
16
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MAINTENANCE
Every 100 hours of operation (more often under extremely
IMPORTANT: Recheck the area making certain the area
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds
are reinstalled.
is clear.
7. Move the tractor’s attachment clutch control to the “EN-
GAGED”position.Remainintheoperator’spositionwith
the cutting deck engaged until the deck is cleaned.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
IN-LINE FUEL FILTER (See Fig. 16)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
8. Move the tractor’s attachment clutch control to the
“DISENGAGED” position. Turn the ignition key to the
STOP position to turn the tractor’s engine off. Turn the
water off.
9. Pull back the lock collar of the nozzle adapter to discon-
nect the adapter from the nozzle washout port.
10.Move the tractor to a dry area, preferably a concrete or
paved area. Place the attachment clutch control in the
“ENGAGED” position to remove excess water and to
help dry before putting the tractor away.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
WARNING: A broken or missing washout
fitting could expose you or others to
thrownobjectsfromcontactwiththeblade.
Immediately wipe up any spilled gasoline.
•
•
Replace broken or missing washout fitting
CLAMP
immediately, prior to using mower again.
Pluganyholesinmowerwithboltsandlocknuts.
FUEL FILTER
CLEANING
FIG. 16
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
DECK WASHOUT PORT (See Fig. 17)
Your tractor’s deck is equipped with a washout port on
its surface as part of its deck wash system. It should be
utilized after each use.
•
Clean debris from steering plate. Debris can restrict
clutch/brake pedal shaft movement, causing belt slip
and loss of drive.
1. Drive the tractor to a level, clear spot on your lawn, near
CAUTION: Avoid all pinch points and
movable parts (See Fig. 18)
enough to a water spigot for your garden hose to reach.
IMPORTANT:Makecertainthetractor’sdischargechuteis
directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover if attached.
CLUTCH/BRAKE PEDAL
CLEAN TOP SIDE
2. Make sure the attachment clutch control is in the
“DISENGAGED” position, set the parking brake, and
stop the engine.
3. Threadthenozzleadapter(packagedwithyourtractor’s
Operator’s Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.
STEERING
PLATE
CAUTION:
PINCH
POINTS
HOSE
NOZZLE ADAPTER
WASHOUT
PORT
STEERING SYSTEM,
DASH, FENDER AND
MOWER NOT SHOWN
Fig. 18
•
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
Fig. 17
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator’s position on the tractor,
re-start the engine and place the throttle lever in the
Fast " " position.
17
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
•
•
•
•
•
Depress brake pedal fully and set parking brake.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontact
with plug.
TO REMOVE MOWER (See Fig. 19)
TO INSTALL MOWER AND DRIVE BELT
(See Figs. 19 - 30)
•
•
•
Place attachment clutch in “DISENGAGED” position.
Lower attachment lift to its lowest position.
1. SET PARKING BRAKE LEVER AND LOWER AT-
Disengage belt tension rod (K) from lock bracket (L).
TACHMENT LIFT (See Fig. 20)
•
•
Depress clutch/brake pedal all the way down and hold.
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
release slowly.
Pull parking brake lever up and hold, release pressure
from clutch/brake pedal, then release parking brake
lever. Pedal should remain in brake position. Ensure
parking brake will hold tractor secure.
•
•
Remove mower belt from electric clutch pulley (M).
Disconnect front link (E) from mower - remove retainer
spring and washer.
PARKING
BRAKE
LEVER
•
•
Gotoeithersideofmoweranddisconnectmowersuspen-
sion arm (A) from chassis and rear lift link (C) from rear
mowerbracket(D)-removeretainerspringsandwashers.
Go to other side of mower and disconnect the suspen-
sion arm and rear lift link.
Fig. 20
CAUTION:Afterrearliftlinksarediscon-
nected, the attachment lift lever will be
springloaded.Haveatightgriponliftle-
verwhenchangingpositionofthelever.
•
•
The attachment lift switch is used to raise and lower
the mower deck or other attachments mounted to your
tractor. Ignition must be on to operate this switch.
Lower attachment lift to its lowest position.
•
From right side of mower, disconnect anti-sway bar (S)
from right rear mower bracket (D) - remove retainer
spring and washer and pull mower toward you until the
bar falls from the hole in bracket.
Turn tractor steering wheel to the left as far as it will go.
Slide mower out from under right side of tractor.
CAUTION:Continuingtopresstheelectricliftswitch
after the mower deck has reached the minimum
or maximum position may result in damage to the
electric lift mechanism.The electric lift mechanism
isequippedwithathermalprotectionsystem. Ifthe
system overheats or fails to operate, allow the sys-
tem to cool before attempting to operate again.
•
•
F
M
A. MOWER SIDE SUSPENSION
ARMS
L
B
B. RETAINER SPRING
C. REAR LIFT LINK(S)
W
A
D. RIGHT SIDE REAR MOWER
E
BRACKET
K
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
H. FRONT MOWER BRACKET
I. LEFT SIDE REAR MOWER
H
BRACKET
K. BELT TENSION ROD
L. LOCKING BRACKET
M. ENGINE CLUTCH PULLEY
Q. DEFLECTOR SHIELD
S. ANTI-SWAY BAR
C
I
C
W. FRONT GAUGE WHEEL
S
D
Q
Fig. 19
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SERVICE AND ADJUSTMENTS
2. ASSEMBLEFRONTGAUGEWHEEL(W)TOFRONT
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
(See Fig. 24 - 26)
OF MOWER (See Fig. 21)
H. FRONT MOWER
BRACKET
W
ANTI-SWAY BAR (S)
H
W. FRONT GAUGE
TOWARDS
TRANSAXLE
TOWARDS
MOWER DECK
WHEEL
X. SHOULDER
BOLT
X
Y. 1-1/4 O.D.
90° END
INTEGRATED WASHER END
WASHER
Y
Z
Z. 3/8-16 LOCKNUT
Fig. 24
Fig. 21
•
Fromrightsideofmower,firstinsert90°endofanti-sway
bar (S) into hole in transaxle bracket (T), located near
left rear tire in front of transaxle.
3. TURN STEERING WHEEL LEFT AND POSITION
MOWER (See Fig. 22)
•
Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield (Q) to the right.
NOTE: Flashlight may be helpful.
FRONT
ANTI-SWAY BAR
(S) LOCATION
TRANSAXLE
BRACKET (T)
LOCATED
BETWEEN REAR
TIRES
Q
ENGINE
TRANSAXLE
Q. DEFLECTOR
02965
SHIELD
BACK
S
Fig. 22
4. SLIDE MOWER UNDER TRACTOR (See Fig. 23)
T
S. ANTI-SWAY BAR
T. TRANSAXLE BRACKET
•
Bring belt forward and check belt for proper routing in
all mower pulley grooves.
Fig. 25
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same
position/location.
•
Slide mower under tractor until it is centered under
tractor.
•
Pivot the integrated washer end of anti-sway bar (S)
towards mower deck bracket on right side of mower.
Insert integrated washer end of bar into hole in rear
mower bracket (D). Move mower as needed to insert
integratedwasherendofbarintorearmowerbracket(D).
Q
•
Secure with small washer and small retainer spring as
shown.
A. MOWER SIDE
A
SUSPENSION
ARMS
Q. DEFLECTOR
02965
SHIELD
D. RIGHT SIDE
REAR MOWER
Fig. 23
BRACKET
S
T
S. ANTI-SWAY BAR
T. TRANSAXLE
BRACKET
D
Fig. 26
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SERVICE AND ADJUSTMENTS
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
•
Insert other end of link (E) into hole in front mower
CHASSIS (See Fig. 27)
bracket (H) and secure with washer and small retainer
spring (J).
•
•
Position front hole in side suspension arm (A) over
pin on outside of tractor chassis and secure with large
washer and large retainer spring (B).
NOTE: Requires deck lifting.
Repeat on opposite side of tractor.
FRONT LINK
LOCATION
M
B
A
D
H
F
G
E
A.MOWER SIDE SUSPENSION ARMS
B.RETAINER SPRING
D.RIGHT SIDE REAR MOWER BRACKET
J
Fig. 27
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
G. LARGE RETAINER SPRING
H. FRONT MOWER BRACKET
J. SMALL RETAINER SPRING
M. ENGINE CLUTCH PULLEY
7. ATTACH REAR LIFT LINKS (C) (See Fig. 28)
•
Insertrodendofrearliftlink(C)intohole(U)intractorlift
shaft suspension arm and pivot link down to mower.
•
Lift rear corner of mower and position slot in link as-
sembly over pin on rear mower bracket (D) and secure
with large washer and large retainer spring.
Fig. 29
•
Repeat on opposite side of tractor.
9 INSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 19 & 30)
•
•
Disengage belt tension rod (K) from locking bracket (L).
Install belt onto engine clutch pulley (M).
U
M
C
M.ENGINE
CLUTCH PULLEY
D
Fig. 30
C. REAR LIFT LINK(S)
D. RIGHT SIDE REAR MOWER BRACKET
U. HOLE
IMPORTANT: Check belt for proper routing in all mower
pulley grooves and under mandrel covers.
•
Engage belt tension rod (K) on locking bracket (L).
Fig. 28
CAUTION: Belt tension rod is spring loaded.
Have a tight grip on rod and engage slowly.
8 ATTACH FRONT LINK (E) (See Fig. 29)
•
•
Turn steering wheel to position wheels straight forward.
From front of tractor, insert rod end of front link (E)
throughfrontholeintractorfrontsuspensionbracket(F).
•
•
Raise attachment lift to its highest position.
If necessary, adjust gauge wheels before operat-
ing mower as shown in the Operation section of this
manual.
•
Move to left side of mower and and insert large retainer
spring (G) through hole in front link (E) behind front
suspension bracket (F).
20
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SERVICE AND ADJUSTMENTS
•
If adjustment is necessary, see steps in Visual Adjust-
TO LEVEL MOWER
ment instructions above.
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
•
Recheck measurements, adjust if necessary until both
sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 33 and 34)
IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 31)
•
Withalltiresproperlyinflatedandifyourlawnappearsun-
evenlycut,determinewhichsideofmoweriscuttinglower.
NOTE: As desired, you can raise the low side of mower
or lower the high side.
CAUTION:Bladesaresharp.Protectyour
hands with gloves and/or wrap blade with
heavy cloth.
•
•
Go to side of mower you wish to adjust.
With a 3/4" or adjustable wrench, turn lift link adjust-
ment nut (A) to the left to lower the mower, or, to the
right to raise the mower.
•
•
Raise mower to highest position.
Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
of the blade.
•
•
•
If front tip of blade is not 1/8" to 1/2" lower than the rear
tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A
several turns to clear adjustment nut B.
With a 3/4" or adjustable wrench, turn front link adjust-
ment nut (B) clockwise (ltighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.
A
02548
B
B
Turn nut left
Turn nut right
to lower mower
to raise mower
FIG. 33
FIG. 31
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
B
•
Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
A
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 32)
•
With all tires properly inflated, park tractor on level
ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
•
•
Raise mower to its highest position.
Loosen adjust
nut B to lower
mower
Tighten adjust
At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
nut B to raise
mower
Loosen jam nut A first
02966
FIG. 34
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
•
•
Recheck measurements, adjust if necessary until front
A
A
tip of blade is 1/8" to 1/2" lower than the rear tip.
Holdadjustmentnutinpositionwithwrenchandtighten
jam nut securely against adjustment nut.
FIG. 32
21
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SERVICE AND ADJUSTMENTS
MOWER DRIVE BELT INSTALLATION
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 35)
MOWER DRIVE BELT REMOVAL
•
Install belt around all mandrel pulleys (R) and around
idler pulleys (V) as shown.
•
Install belt onto electric clutch pulley (M).
•
•
•
Park tractor on a level surface. Engage parking brake.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•
Reassemble mandrel covers (Q). Securely tighten all
screws.
CAUTION: Belt tension rod is spring
loaded. Have a firm grip on rod and
release slowly.
•
Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
•
•
•
Remove screws (P) from mandrel covers (Q) and
remove covers.
Removeanydirtorgrassclippingswhichmayhaveaccu-
mulatedaroundmandrelsandentireupperdecksurface.
Remove belt from electric clutch pulley (M), both man-
drel pulleys (R) and all idler pulleys (V).
•
Raise attachment lift lever to highest position.
P
Q
P
L
M
Q
R
K
V
R
R
FIG. 35
22
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SERVICE AND ADJUSTMENTS
BELT INSTALLATION -
TO REPLACE MOTION DRIVE BELT
(See Fig. 36)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
•
•
•
Install new belt from tractor rear to front, over the steer-
ing plate (H) and above clutch brake pedal shaft (J).
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley (G).
Pull belt toward rear of tractor. Carefully work belt down
around transmission cooling fan and onto the input
pulley (F). Be sure belt is inside the belt keeper.
BELT REMOVAL -
•
Remove mower (See “TO REMOVE MOWER” in this
section of manual).
•
•
Install belt on centerspan idler (E).
Install belt through stationary idler (C) and clutching
idler (D).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
•
Reinstall anti-rotation link (B) on right side of tractor.
Tighten securely.
Reconnect clutch harness (A).
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
•
•
•
Disconnect clutch wire harness (A).
Remove anti-rotation link (B) on right side of tractor.
Remove belt from stationary idler (C) and clutching
idler (D).
•
•
•
•
Remove belt from centerspan idler (E).
•
Install mower (See “TO INSTALL MOWER” in this sec-
tion of manual).
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades (F).
Removebeltdownwardfromenginepulleyandaround
electric clutch (G).
Slide belt toward rear of tractor, off the steering plate
(H) and remove from tractor.
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be serviced.
•
•
You may also check brake by:
•
Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
•
Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
G
H
The rear wheels must lock and skid when you try to manu-
ally push the tractor forward. If the rear wheels rotate,
then the brake needs to be serviced. Contact a qualified
service center.
FRONT WHEEL TOE-IN/CAMBER
B
Your new tractor front wheel toe-in and camber is set at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
A
C
D
E
J
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 37)
•
•
Block up axle securely.
Removeaxlecover, retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
F
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
02953
electric
•
Replace washers and snap retaining ring securely in
axle groove.
•
Replace axle cover.
FIG. 36
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
23
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SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 39)
WARNING: Do not short battery terminals by allowing
a wrench or any other object to contact both terminals at
the same time. Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
WASHERS
RETAINING
RING
Positive terminal must be connected first to prevent spark-
ing from accidental grounding.
AXLE COVER
•
•
Lift hood to raised position.
Disconnect BLACK battery cable (A) then RED battery
cable and carefully remove battery from tractor.
SQUARE KEY (REAR
WHEEL ONLY)
•
•
Install new battery with terminals in same position as
old battery.
FirstconnectREDbatterycable(B)topositive(+)battery
terminal with hex bolt and keps nut as shown. Tighten
securely. Slide terminal cover (C) over terminal.
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining hex bolt and keps nut. Tighten
securely
FIG. 37
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 38)
•
•
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
Close hood.
Negative
(Black)
Cable
A
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12
VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO
START OTHER VEHICLES.
C
TO ATTACH JUMPER CABLES -
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
B
Positive
(Red)
Cable
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
charged battery.
02954
•
RED cable last from both batteries.
FIG. 39
TO REPLACE HEADLIGHT BULB
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
•
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS AND RELAYS
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
FIG. 38
24
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SERVICE AND ADJUSTMENTS
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is
necessary, see engine manual.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 40)
•
•
•
Raise hood.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and ad-
justment should not be necessary. If adjustment is neces-
sary, see engne manual.
Unsnap headlight wire connector.
Standinfrontoftractor. Grasphoodatsides,tilttoward
engine and lift off of tractor.
•
To replace, reverse above procedure.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
HOOD
HEADLIGHT
WIRE
CONNECTOR
02778
FIG. 40
25
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STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Neverstorethetractorwith
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
Use fresh fuel next season.
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
•
•
•
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
manual).
•
BATTERY
CYLINDER(S)
•
•
Fully charge the battery for storage.
•
•
Remove spark plug(s).
After a period of time in storage, battery may require
recharging.
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
•
•
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
1. Out of fuel.
1. Fill fuel tank.
Will not start
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
1. Dirty air filter.
2. Bad spark plug.
1. Clean/replace air filter.
2. Replace spark plug.
Hard to start
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Empty fuel tank and refill tank with fresh, clean gas.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
Engine will not
turn over
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
Engine clicks but
will not start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
Loss of power
3. Build-upofgrass,leaves,trashundermower. 3. Clean underside of mower housing.
4. Dirty air filter.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Empty fuel tank and refill tank with fresh, clean gas.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
15. Contact an authorized service center/department.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
Excessive
vibration
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
1. Faulty operator-safety presence control
system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Engine continues
to run when oper-
ator leaves seat
with attachment
clutch engaged
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
Poor cut - uneven
3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
5. Clean around mandrels to open vent holes.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
Mower blades will
not rotate
4. Frozen blade mandrel.
4. Replace blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace blade. Tighten blade bolt.
Poor grass
discharge
7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in parts manual.
11. Cloggedmowerdeckventholesfrombuildup 11. Clean around mandrels to open vent holes.
of grass, leaves, trash around mandrels.
1. Switch is “OFF”.
1. Turn switch “ON”.
Headlight(s) not
working
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
Battery will not
charge
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Debris on steering plate (if equipped).
1. Place freewheel control in “engaged” position.
2. See "CLEANING" in the maintenance section.
Loss of drive
3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.
4. Air trapped in transmission during
shipment or servicing.
4. Purge transmission.
5. Axle key missing.
5. Install axle key at rear wheel. See "TO REMOVE
WHEEL" in the Service and Adjustments section.
1. Engine throttle control not set between
half and full speed (fast) position before
stopping engine.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
Engine "back-
fires” when turn-
ing engine “OFF”
1. Reverseoperationsystem(ROS)isnot"ON" 1. Turn ignition key to ROS "ON" position. See
Engine dies when
tractor is shifted
into reverse
whilemowerorotherattachmentisengaged.
Operation section.
28
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
SCHEMATIC
SCH12
BATTERY
SOLENOID
STARTER
RED
A
M
RED
FUSE
AMMETER
(OPTIONAL)
BLACK
ELECTRIC CLUTCH
WHITE
BLACK
WHITE
PTO SWITCH
(DISENGAGED)
S
H
WHITE
BLACK
RED
M
B
G
C
A
B
A1
GRAY
A2
L
RED
CLUTCH/BRAKE
(PEDAL UP)
D
E
REVERSE SWITCH
(NOT IN REVERSE)
BLACK
BLACK
BLACK
2
BLACK
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
BLACK
3
1
GRAY
6
JUNCTION
CONNECTOR
SHORTING
CONNECTOR
CHASSIS
HARNESS
H
G
C F
SPARK
IGNITION
UNIT
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
B
A
E
(OPTIONAL)
BLUE
BLACK
HOUR
METER
D
BLACK
BLUE
FUEL
LINE
12V
PTO SWITCH
(MATING SIDE)
POWER OUTLET
(OPTIONAL)
BLUE
CHARGING SYSTEM OUTPUT
9 - 1 6 AMP DC @ 3600 RPM
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
REGULATOR
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BLACK
BROWN
LIGHT
SWITCH
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
3
6
6
5
3
2
IGNITION SWITCH
NON-REMOVABLE
CONNECTIONS
2
1
5
4
POSITION CIRCUIT “MAKE”
4
1
OFF
M+G+A1
B+A1
RUN/OVERRIDE
REMOVABLE
CONNECTIONS
CHASSIS HARNESS
CONNECTOR
DASH HARNESS
CONNECTOR
RUN
B+A1
L+A2
START
B + S + A1
(MATING SIDE)
29
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
ELECTRICAL
T11S
33
22
90
30
79
21
27
2
1
24
91
99
100
34
8
27
43
42
41
40
26
25
55
28
16
With 12V Outlet Option
103
71
59
102
29
With Service Minder Option
105
46
30
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
532 16 34-65
Battery
2
874 76 04-12
532 18 64-91
532 17 61-38
532 18 37-59
532 00 41-52
532 40 02-53
532 41 28-95
532 17 51-58
873 51 04-00
532 14 54-91
532 40 15-45
532 19 33-50
532 41 19-33
532 11 07-12
532 40 11-04
817 72 04-08
532 13 15-63
532 19 25-07
532 40 17-63
532 19 61-12
817 06 05-12
532 19 42-76
532 17 52-42
532 40 07-24
532 19 02-70
817 67 04-12
Bolt Hex Hd 1/4-20 unc x 3/4
Battery Box
8
16
21
22
24
25
26
27
28
29
30
33
34
40
41
42
43
46
50
55
71
79
90
91
99
Switch Interlock
Harness Socket Light
Bulb, Light #1156
Cable Battery
Cable Starter
Fuse
Nut Keps Hex 1/4-20 unc
Cable Ground 21" Blk 6 Ga.
Switch Seat
Switch Ign
Key/Chain
Switch Light/Reset
Harness Ign. Dash
Screw Thd Cut 1/4-20 x 1/2
Cover Terminal Red
Solenoid
Gauge Hourmeter
Switch PTO
Screw Thdrol 5/16-18 x 3/4
Harness Ign
Socket Asm. Bulb Twistlock
Cover Terminal Battery
Strap Battery
Screw Hexwsh Thdrol 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Harness Pigtail
100 819 09 14-16
102 532 40 44-54
105 532 40 75-68
Switch Reverse TT Pedal Control
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
CHASSIS
ꢂꢉꢁ
ꢂꢉꢈ
ꢀꢅ
3
ꢀꢁ
ꢂꢀꢉ
239
ꢂꢀꢂ
ꢂꢀꢈ
238
ꢂꢉꢆ
ꢀꢆꢉ
ꢀꢈ
ꢂꢉꢄ
ꢂꢉꢃ
ꢂꢆꢈ
ꢀꢁꢀ
ꢀꢆꢉ
ꢂꢅ
ꢅ
ꢀꢆꢄ
ꢀꢄꢃ
ꢂꢀꢀ
ꢂꢉꢇ
ꢂꢉꢂ
ꢂꢆꢈ
ꢀꢆꢄ
ꢀꢄꢃ
ꢀꢄꢃ
ꢂꢉꢅ
ꢀꢄꢄ
ꢀꢄꢅ
ꢀꢅꢉ
ꢀꢇꢅ
ꢀꢄꢃ
286
283
284
ꢀꢄꢃ
ꢀꢁꢂ
ꢀꢆꢉ
ꢂꢆꢃ
285
ꢂꢆꢅ
ꢆꢈ
ꢃꢁ
ꢂꢀꢆ
ꢂꢀꢁ
194
36
36
ꢀꢆꢉ
199
161
ꢀꢁꢉ
194
ꢃꢁ
ꢃꢁ
ꢀꢁꢆ
ꢃꢁ
ꢀꢃꢅ
ꢂꢂꢁ
37
ꢂꢀꢄ
ꢀꢇꢈ
ꢀꢁꢇ
282
287
ꢂꢆꢆ
ꢂꢂꢁ
282
162
ꢅꢂ
ꢀꢁꢇ
CHASSISꢀTEX?4%8ª'4ª(531?ꢁꢂ
ꢀꢅꢂ
ꢂꢆꢆ
32
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
CHASSIS
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
3
532 40 50-12
Logo
204 532 41 66-13
205 532 40 17-09
206 532 40 17-11
207 532 19 71-98
208 532 19 71-99
209 532 19 91-30
210 532 19 91-31
211 532 19 91-32
212 532 19 91-33
213 874 76 05-12
214 532 19 91-45
217 532 40 91-67
218 532 19 63-95
228 532 19 51-61
233 532 19 65-39
234 532 40 47-42
235 532 40 61-29
236 873 93 05-00
238 532 40 86-06
239 532 11 04-52
282 532 41 41-10
283 532 41 34-91
284 532 41 34-90
285 532 41 63-15
286 532 41 63-17
287 817 60 04-06
Vent Top Hood
5
532 40 87-00
532 41 10-46
532 19 89-07
532 40 86-07
532 19 89-06
532 19 61-25
817 06 05-12
532 42 36-94
873 68 05-00
817 49 05-08
Dash
Skirt Hood Side RH
Skirt Hood Side LH
Bezel RH
14
15
18
25
34
36
37
52
68
Hood
Lens LH
Grille Asm.
Bezel LH
Lens RH
Insert Hex Top RH
Insert Hex Top LH
Insert Hex Bottom RH
Insert Hex Bottom LH
Bolt 5/16-18 unc x 3/4
Clip Retainer Tinner
Rod Pivot
Plate Engine
Screw 5/16-18 x 3/4
Fender
Nut Lock 5/16-18
Screw 5/16-18 x 1/2
Screw #10 x 0.750 BOS Thread
Bumper Dash
130 532 41 63-58
137 532 40 75-90
150 532 19 85-12
152 532 19 95-35
161 532 40 96-27
162 532 14 24-32
165 532 19 68-26
175 532 19 63-04
176 532 40 07-76
177 532 19 52-27
180 532 19 54-57
181 532 40 30-25
182 532 40 68-59
183 874 52 05-20
189 817 00 05-12
194 873 90 05-00
195 532 40 41-37
199 532 41 34-85
202 532 40 30-48
203 532 40 30-76
X-Piece Hood Stop
Stud Fastner
Air Duct
Shield Browning
Window Fuel
Bolt, Shoulder
Bumper Hood
Screw
Spacer Fender
Support Tank Rear
Crossmember
Screw 10-24 x 5/8
Bushing Steering
Chassis
Nut Lock 5/16-18 unc
Trim
Nut, Push
Clip Retainer Console
Console Asm. Decklift
Console Asm.
Bushing Mtg. Fender Crgo
Dash Lower
Console Insert RH
Console Insert LH
Screw Hex Washead 1/4-20 x 3/8
Kit Bumper
Bolt Fin Hex 5/16-18 unc x 1-1/4
Screw 5/16-18 x 3/4
Nut Lock Hex Flange 5/16-18
Plug Hole Dash Lower
Plate Deck Lift
Vent Side Hood RH
Vent Side Hood LH
- -
532 43 18-83
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
DRIVE
207
206
221
125
116
92
213
160
26
56
209
216
171
143
197
196
184
221
125
35
125
80
125
170
42
125
64
52
167
51
226
159
160
214
125
153
208
210
49
185
186
211
188
222
189
187
163
215
125
161
29
211
50
15
166
153
159
183
17
190
51
116
52
2
225
51
33
230
205
116
183
2
205
33
1
73
73
99
drive-tex_K46_pedal_8_r1
230
34
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - - - - -
Transaxle, TUFFTORQ K46 BT
(Internal parts not available)
Key
171 872 11 06-16
183 532 13 70-57
184 532 40 31-18
185 872 11 06-22
186 532 19 43-21
187 819 13 32-10
188 532 19 43-23
189 532 19 43-17
190 532 19 43-18
196 817 00 06-16
197 532 19 58-04
205 532 12 17-48
206 532 19 78-67
207 532 19 78-68
208 532 19 78-69
209 532 19 95-92
210 532 40 09-80
211 532 12 01-83
213 532 40 31-19
214 532 42 12-63
215 532 40 17-23
216 532 19 61-31
221 532 40 31-87
222 879 21 20-10
225 532 40 33-19
226 532 40 15-64
227 817 49 05-12
230 532 18 89-67
Bolt RDHD SQNK 3/8-16 unc x 2
Spacer Split
2
532 12 35-83
819 13 13-16
532 41 36-78
532 19 96-79
532 40 38-06
812 00 00-01
532 19 95-91
532 12 48-72
872 11 06-14
532 19 43-27
873 90 06-00
532 19 43-26
532 13 09-69
532 19 78-65
874 49 05-44
532 41 00-24
874 76 05-20
532 41 57-42
Handle Parking Brake
BoltRdhdSqnk3/8-16x2-3/4Gr.5
Spacer Retainer
15
17
26
29
33
35
42
49
50
51
52
56
64
73
80
92
99
Washer 13/32 x 13/16 x 16 Ga.
Spring, Brake
Spring Return Cruise
Rod, Brake
Washer
Link Clutch Ground Drive
Bellcrank Ground Drive
Keeper Bellcrank Ground Drive
Screw 3/8-16 x 1
Ring E
Rod, Brake, Park
Cover, Foot Pedal
Bolt
Bracket Clutch Anti-Rotation
Washer
Pulley Idler Flat
Lock Nut 3/8-16
Bracket Mount Latch Cruise
Latch Control Cruise
Gear Sector Control Cruise
Rod Control Cruise
Idler V-Groove 910" Offset
V-Belt, Drive
Shaft Asm. Pedal Brake Control
Bolt Hex Flghd 5/16-18 Gr. 5
Strap Torque
Rocker Asm. Pedal Control
Bearing Nylon
Bolt Fin Hex 5/16-18 unc x 1.25
Rod Asm. Bypass
Nut Lock Hex Flange 5/16-18
Screw 5/16-18 x 3/4
Screw 5/16-18 x 1/2
Retainer Spring
Knob Control Cruise
Pedal Forward Pad
116 873 90 05-00
125 817 00 05-12
143 817 49 05-08
153 532 12 47-88
159 876 02 04-12
160 532 16 94-84
161 532 10 57-09
163 532 40 10-34
166 532 42 91-64
167 532 40 52-57
170 532 19 43-22
Pedal Reverse
Bracket Pulley Idler
Retainer Spring Clip Handle
Washer 21/32 x 1-1/4 x 10 Ga.
Keeper Belt Trans.
Pin Cotter 1/8 x 3/4
Retainer Clip
Bracket Mount Torque
Screw Thdrol 5/16-18 x 3/4
Washer Hardened
Spring, Return, Clutch
Rod Pedal Control
Nut Push
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Latch Brake Parking
Keeper Belt Centerspan
35
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
ENGINE
1
87
21
45
20
91
62
84
37
71
69
82
18
28
81
37
15
70
79
12
2
11
41
42
29
85
SPARK ARRESTER KIT
90
9
engine-tex_bs-2cyl_50
36
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
ENGINE
KEY PART
NO. NO.
DESCRIPTION
1
- - - - - -
Engine Briggs Model No. 445577-1187-B1
2
532 14 97-23 Muffler
9
532 19 43-20 Keeper Belt Engine
532 40 00-08 Clutch Electric
11
12
15
18
20
21
28
29
37
41
42
45
62
69
70
71
79
81
82
84
85
87
90
91
532 40 50-97 Pulley Engine
532 40 00-21 Tank Fuel
532 43 02-17 Cap Asm
532 42 35-02 Control Throttle
532 41 63-58 Screw #10 x 0.750 BOS Thread
532 40 11-35 Fuel Line
532 13 71-80 Spark Arrester Kit
532 12 34-87 Clamp Hose
532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250
810 04 07-00 Washer Lock 7/16
873 51 04-00 Nut Keps Hex 1/4-20 unc
532 43 40-17 Shield Heat Muffler
532 16 53-91 Gasket
532 15 99-55 Tube Exhaust LH
532 16 05-89 Tube Exhaust RH
532 18 39-06 Screw Socket Head 5/16-18 x 1
532 14 84-56 Tube Drain Oil Easy
532 42 82-87 Valve Oil Drain
817 06 06-20 Screw 3/8-16 x 1-1/4
532 17 39-37 Bolt Hex 7/16-20 x 4 Gr. 5
532 17 18-77 Bolt 5/16-18 unc x 1 w/Sems
817 00 06-16 Screw 3/8-16 x 1
532 18 74-95 Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton
1-800-233-3723
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained
and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower
values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambi-
ent operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are
placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop
the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is
due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor,
fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to-
engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher
rated power for this Series engine.
37
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
STEERING ASSEMBLY
26
45
51
1
21
63
19
60
16
9
7
57
63
6
61
8
66
67
2
59
9
8
7
4
35
58
64
67
6
28
14
5
15
70
13
22
69
68
62
13
14
15
8
53
steering-tex_LEGND2_18_r1
13
38
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
2
4
5
6
7
8
9
532 41 64-80
Wheel, Steering
532 19 59-68
532 40 30-89
532 40 30-90
532 12 49-31
532 12 17-48
812 00 00-29
532 12 12-32
Axle Asm., Front
Spindle Asm., LH
Spindle Asm., RH
Bearing, Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Clip #T5304-75
Cap, Spindle
13 532 12 17-49
14 810 04 06-00
15 873 54 06-00
16 532 40 82-19
19 532 19 47-29
21 532 18 67-37
22 532 42 05-37
26 532 41 59-87
28 817 00 06-12
35 532 19 47-32
45 819 18 38-12
51 873 94 08-00
53 532 18 89-67
57 532 19 72-46
58 532 19 47-47
59 532 19 47-48
60 873 97 10-00
61 532 19 47-40
62 532 19 47-41
63 817 00 05-12
64 532 19 98-49
66 871 02 07-48
67 532 19 47-37
68 873 90 07-00
69 532 19 91-62
70 532 19 61-97
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut, Crown Lock 3/8-24 unf
Shaft Steering
Plate Steering
Adapter, Wheel Steering
Steering, Support Lower
Insert, Wheel Steering
Screw 3/8-16 x 3/4
Gear, Sector Plate
Washer 9/16 x 2-3/8 x 12 Ga.
Nut Hex Jam Toplock 1/2-20 unf
WasherHardened.793x1.637x.060
Bracket Upstop
Bolt Shoulder Sector Pivot CFM
Washer Thrust Sector Steering
Nut Flange Lock 5/8-11
Draglink, LH
Draglink, RH
Screw 5/16-18 x 3/4
Retainer Clip Spring Steering
Bolt Hex Fghd 7/16-14 x 3 Serr
Bushing PM Front Axle
Nut Lock Flange 7/16-14 Gr. 5
Washer 1.5 x .505 x .118
Bracket Deck Susp. Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
MOWER DECK
46
46
47
185
39
6
49
21
122
46
52
114
43
54
7
50
97
33
98
48
33
31
32
32
242
241
31
33
30
1
21
116
17
120
49
117
29
113
25
26
24
12
194
16
27
19
22
190
189
15
14
190
20
21
187
188
187
13
18
11
8
48_Deck_tex_22_r1
40
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
532 40 35-82 Deck Weldment Mower
532 19 72-48 Cover Mandrel LH
532 19 91-02 Cover Mandrel RH
532 19 30-03 Bolt 7/16 Asm. Blade
532 18 00-54 Blade High Lift
48
49
50
52
54
97
98
532 19 73-79 Pulley Idler 4.50 RAW
873 90 06-00 Nut, Lock Flg. 3/8-16 unc
817 49 06-36 Screw TT 3/8-16 x 2-1/4
532 19 31-97 Pulley Idler 48" Primary
872 11 06-12 Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5
532 17 85-15 Washer Hardened
6
7
8
11
- -
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
29
30
31
32
33
39
43
46
47
532 17 39-21 Blade Mulching
532 40 48-51 Rod Anti-Sway
532 19 61-05 Spring Drive
532 18 72-91 Shaft Asm. w/Lower Bearing
532 18 72-81 Housing, Mandrel
532 11 04-85 Bearing, Ball, Mandrel
819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
872 11 05-05 Bolt 5/16-18 x 5/8
872 14 05-05 Bolt RdHd 5/16-18 unc x 5/8
532 19 42-08 Pin Cotter 5/16 Bow Tie Lock
532 17 43-78 Baffle Vortex
113 872 11 05-08 Bolt Rdhd Sqnk 5/16-18 x 3/4
114 532 19 74-51 Rod Tension Relief
116 532 19 34-06 Bolt, Shoulder
117 532 17 48-73 Gauge Wheel
120 819 13 20-12 Washer 13/32 x 1-1/4 x 12 Ga.
122 532 18 75-57 Bushing Tension Relief
185 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5
187 532 19 51-61 Stud Fastener w/"D" Anti-Rotation
188 873 90 05-00 Nut Lock Hex Flange
189 532 19 51-85 Arm Susp. Mower Rear
190 532 19 65-39 Bolt Shoulder
873 68 05-00 Nut, Crownlock 5/16-18 unc
532 17 44-93 Stripper Mandrel
532 10 53-04 Cap Sleeve
532 17 81-02 Spring, Torsion
194 872 14 07-16 Bolt Carr Sqnk 7/16-24 x 2
241 532 15 29-27 Screw TT #10-32.5 3/8 Flange
242 532 41 55-98 Port, Washout
532 11 04-52 Nut, Push
532 18 17-07 Deflector Shield
532 13 14-91 Rod, Hinge
- -
532 18 72-92 Mandrel Assembly (Includes hous-
ing, shaft assembly, and bearing
532 17 39-84 Screw, Thdroll Washer Head
532 18 76-90 Washer, Spacer Mower Vented
532 15 35-32 Pulley, Mandrel
only - pulley/nut/washer and blade
bolt/washers not included)
532 40 02-34 Nut, Flg. Top Lock
532 19 73-80 Pulley, Idler, 4.50 Hub
532 19 60-65 Arm, Idler
532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8
532 19 72-42 Belt Deck Drive
- -
- -
532 40 12-38 Replacement Mower, Complete
532 41 64-05 Coupling Quick Connect
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
MOWER LIFT
7
87
87
90
98
89
3
10
88
97
2
91
97
91
87
89
lift-tex_3
89
87
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
2
3
7
532 42 20-27
532 19 52-31
532 41 15-55
Shaft Asm. Cross, Lift
Lever Asm., Lift
90 532 19 42-08
91 532 19 51-81
97 817 00 06-12
98 532 19 52-64
Pin Cotter 5/16 Bow Tie Lock
Link Lift Susp Mower Rear
Screw 3/8-16 x .75
Grip, Lever
10 532 19 63-14
87 532 19 42-09
88 532 41 07-10
89 819 19 19-12
Spring Torsion
Link Lift Susp. Front Mower
Pin Cotter 7/16 Bow Tie Lock
Spring Lift Assist
Washer Clear Zinc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
SEAT ASSEMBLY
1
8
8
7
7
8
41
40
8
10
6
21
37
37
44
43
2
21
3
seat-tex_6.5SL_2
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
37
40
41
43
44
873 80 05-00 Nut, Lock 5/16-18 unc
532 19 76-61 Handle Slide Seat
532 19 82-00 Spring Latch Seat
874 76 06-12 Bolt 3/8-16 x 3/4
1
532 42 40-68 Seat
2
532 18 01-66 Bracket Pivot Fender
532 14 06-75 Strap, Asm Fender
3
6
873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc
532 12 41-81 Spring, Seat Cprsn
532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems
532 19 69-77 Pan, Seat
819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.
7
8
10
21
NOTE: All component dimensions given in U.S. inches
532 17 18-52 Bolt, Shoulder 5/16-18
1 inch = 25.4 mm
43
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TRACTOR - MODEL NO. YTH2348 (96045002201), PRODUCT NO. 960 45 00-22
DECALS
16
15
17
16
4
1
14
14
9
6
5
8
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
17
- -
- -
- -
- -
- -
532 42 99-97 Decal, Replacement
532 16 69-60 Decal, Bypass
532 41 08-05 Pad, Footrest, LH
532 41 08-06 Pad, Footrest, RH
532 43 62-68 Manual, Owner's (English)
532 43 62-69 Manual, Owner's (Spanish)
1
532 41 91-38 Decal, Operator's
532 19 15-54 Decal, Fender
532 17 84-55 Decal, Caution
532 42 95-57 Decal, Eng. HP
532 19 87-85 Decal, Mower Sch.
532 14 50-05 Decal, Battery Dnge/Poi
532 41 00-55 Decal, Panel Side
532 42 38-29 Decal, Cust. Resp.
532 42 91-96 Decal, Hood Logo
4
5
6
8
9
14
15
16
KEY
NO.
PART
NO.
WHEELS AND TIRES
DESCRIPTION
1
1
532 05 91-92 Cap, Valve, Tire
2
532 06 51-39 Stem, Valve
11
2
3
3
532 18 18-39 Rim Assembly, Front
532 05 99-04 Tube, Front (Service Item Only)
532 10 62-30 Tire, Front
532 12 49-57 Fitting, Grease (Front Wheel Only)
532 12 49-59 Bearing, Flange (Front Wheel Only)
532 17 50-39 Cap, Axle (Front Wheel Only)
532 13 84-68 Tire, Rear
4
4
10
5
7
6
5
7
9
8
6
8
9
10
11
- -
532 12 49-26 Tube, Rear (Service Item Only)
532 13 83-37 Rim Assembly, Rear
532 14 43-34 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
wheel_art_1-vgt
1 inch = 25.4 mm
44
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45
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SERVICE NOTES
46
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SERVICE NOTES
47
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04.12.10 JA
Printed in the U.S.A.
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