Ferris Industries Lawn Mower IS4000Z KAV27 User Manual

OPERATOR’S

MANUAL

IS4000Z Series

Zero-Turn Riding Mower

Tractor:

Models

IS4000Z/D31

Mower Deck:

Description

IS4000Z w/ 31 HP B&S,D Engine

Models

Description

4000/72 72” Mower Deck

4000/61 61” Mower Deck

IS4000Z/KAV27 IS4000Z w/ 27 HP Kawasaki Engine

22470

Ferris Industries

Rev. No. 04

Rev. Date: 9/2003

TP 100-7002-04-4Z-F

5375 North Main Street

Munnsville, NY 13409

800-933-6175

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Table of Contents

Troubleshooting, Adjustments & Service.......22

Troubleshooting the Rider.....................................22

Troubleshooting the Mower...................................23

Seat Adjustment....................................................24

Ground Speed Control Lever Adjustment.............24

Speed Balancing Adjustment................................24

Parking Brake Adjustment ....................................25

Suspension Height Adjustment.............................26

Mowing Height Adjustment ...................................26

Mower Deck Leveling Adjustment.........................27

Deck Lift Spring Adjustment .................................27

PTO Clutch Adjustment ........................................28

Blade Brake Check ...............................................28

Neutral Adjustment ...............................................29

Belt Removal & Replacement...............................30

Mower Deck Drive Belt.................................30

Clutch Drive Belt ..........................................31

Pump Drive Belt ...........................................32

Gearbox Maintenance...........................................33

Check Gearbox Oil Level .............................33

Change Gearbox Oil ....................................33

Battery Service .....................................................34

Checking the Battery Voltage.......................34

Charging A Completely

Identification Numbers .......................................2

Safety Rules & Information ................................3

Features & Controls............................................6

Control Functions....................................................6

Safety Interlock System ..........................................7

Operating the Zero Turn Rider ...........................8

General ...................................................................8

Checks Before Starting...........................................8

Starting the Engine .................................................9

Stopping the Rider..................................................9

Mowing....................................................................9

Pushing the Rider by Hand.....................................9

Zero Turn Driving Practice ....................................10

Storage..................................................................12

Starting After Long Term Storage .........................12

Regular Maintenance ........................................14

Maintenance Schedule .........................................14

Checking Tire Pressures.......................................14

Checking/Adding Fuel...........................................15

Fuel Filter..............................................................15

Oil & Filter Change ...............................................15

Check / Change Air Filter......................................15

Replace Spark Plug..............................................15

Check Hydraulic Oil Level.....................................15

Check Antifreeze Level .........................................16

Change Antifreeze ................................................16

Clean Radiator Screens........................................16

Check Warning Lights and Buzzer........................16

Lubrication ............................................................17

Battery Maintenance.............................................19

Checking Battery Fluid.................................19

Discharged Battery.................................34

Jump Starting with

Auxiliary (Booster) Battery......................34

Lawn Care & Mowing Information.............LC—1

NOTE: In this manual, “left” and “right” are referred to as

seen from the operating position.

Cleaning the Battery and Cables.................19

Servicing the Mower Blades .................................20

WARNING

Engine exhaust from this product contains

chemicals known, in certain quantities, to cause

cancer, birth defects, or other reproductive harm.

WARNING

You must read, understand and comply with all safety

and operating instructions in this manual before

attempting to set-up and operate your machine.

Failure to comply with all safety and operating

instructions can result in loss of machine control,

serious personal injury to you and / or bystanders,

and risk of equipment and property damage. The

triangle in the text signifies important cautions or

warnings which must be followed.

TP 100-7002-04-4Z-F

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Identification

Numbers

IDENTIFICATION TAG LOCATIONS

When contacting your

Authorized Dealer for

replacement parts, service,

or information YOU MUST

HAVE THESE NUMBERS.

Tractor

identification tag

XXXXXXX

IDENTIFICATION NUMBERS

Record your model name/number, unit and mower deck,

manufacturer numbers and engine serial number in the

space provided for easy reference.

PRODUCT REFERENCE DATA

Model Description Name/Number

Unit MFG Number

Unit SERIAL Number

•

The Tractor I.D. tag is located on the inside of the

main frame rail, behind the deck height plate.

Mower Deck MFG Number

Mower Deck SERIAL Number

The Mower Deck I.D. tag is located under the right-

hand guard, near the front of the deck.

Date Purchased

Dealer Name

For location of Engine Serial Number, refer to the

Engine Owner’s Manual.

ENGINE REFERENCE DATA

Be sure to fill out and return the Warranty Registration

Card supplied with your unit.

Engine Make/Model

Engine ID/Serial Number

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Safety Rules

& Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con-

trol of the unit, severe personal injury or death to you, or bystanders, or damage to property or equip-

ment. This mowing deck is capable of amputating hands and feet and throwing objects. The trian-

gle

in text signifies important cautions or warnings which must be followed.

OPERATION

TRAINING

• Never run an engine in an enclosed area.

• Read, understand, and follow all instructions in the

manual and on the unit before starting. If the opera-

tor(s) or mechanic(s) can not read English it is the

owner’s responsibility to explain this material to them.

• Mow only in the daylight or with good artificial light.

• Be sure all drives are in neutral and parking brake is

engaged before starting engine. Only start engine

from the operator’s position. Use seat belts if provid-

ed.

• Become familiar with the safe operation of the equip-

ment, operator controls, and safety signs.

• All operators and mechanics should be trained. The

owner is responsible for training the users.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while trav-

elling in reverse.

• Only allow responsible adults, who are familiar with

the instructions, to operate the unit.

• Be aware of the mower discharge direction and do

not point it at anyone. Do not operate the mower

without either the entire grass catcher or the deflec-

tor in place.

• Never let children or untrained people operate or

service the equipment. Local regulations may

restrict the age of the operator.

• Slow down and use caution when making turns and

when changing directions on slopes.

• The owner/user can prevent and is responsible for

accidents or injuries occurring to themselves, other

people or property.

• Never raise deck with the blades running.

• Data indicates that operators, age 60 years and

above, are involved in a large percentage of riding

mower-related injuries. These operators should eval-

uate their ability to operate the riding mower safely

enough to protect themselves and others from seri-

ous injury.

• Never leave a running unit unattended. Always disen-

gage the PTO, set parking brake, stop engine, and

remove keys before dismounting. Keep hands and

feet away from the cutting units.

• Turn off the PTO switch to disengage the blades

when not mowing.

PREPARATION

• Never operate with guards not securely in place. Be

sure all interlocks are attached, adjusted properly

and functioning properly.

• Evaluate the terrain to determine what accessories

and attachments are needed to properly and safely

perform the job. Use only accessories and attach-

ments approved by the manufacturer.

• Never operate with the discharge deflector raised,

removed or altered, unless using a grass catcher.

• Wear appropriate clothing including safety shoes,

safety glasses and ear protection. Long hair, loose

clothing or jewelry may get tangled in moving parts.

• Do not change the engine governor setting or over-

speed the engine.

• Stop on level ground, lower implements, disengage

drives, engage parking brake, shut off engine before

leaving the operator’s position for any reason includ-

ing emptying the grass catchers or unclogging the

chute.

• Inspect the area where the equipment is to be used

and remove all objects such as rocks, toys and wire,

which can be thrown by the machine.

• Use extra care when handling gasoline and other

fuels. They are flammable and vapors are explosive.

• Stop equipment and inspect blades after striking

objects or abnormal vibration occurs. Make neces-

sary repairs before resuming operations.

a) Use only an approved container.

b) Never remove fuel cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

• Do not operate the unit while under the influence of

alcohol or drugs.

• Slow down and use caution when making turns and

crossing roads and sidewalks. Stop blades if not

mowing.

c) Never refuel the unit indoors.

• Check that operator’s presence controls, safety

switches and shields are attached and functioning

properly. Do not operate unless they are functioning

properly.

• Use extra care when loading or unloading the unit

into a trailer or truck.

• Use care when approaching blind corners, shrubs,

trees or other objects that may obscure vision.

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Safety Rules & Information

SLOPE OPERATION

CHILDREN

Slopes are a major factor related to loss-of-control and

tip-over accidents, which can result in severe injury or

death. All slopes require extra caution. If you cannot

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the unit and the mowing activity. Never assume that chil-

back up the slope or if you feel uneasy on it, do not drive dren will remain where you last saw them.

on it.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

WARNING

• Be alert and turn unit off if children enter the area.

Never operate on slopes greater than 30 percent

(16.7°) which is a rise of three feet vertically in 10

feet horizontally. In the forward direction, this

machine will climb a slope too steep to mow

safely.

• Before and during reverse operation, look behind and

down for small children.

• Never carry children. They may fall off and be seri-

ously injured or interfere with safe unit operation.

• Never allow children to operate the unit.

• Select slow ground speed before driving onto slope.

In addition to front and rear weights, use extra cau-

tion when operating on slopes with rear-mounted

grass catcher.

• Use extra care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

• Watch for any changes in the terrain such as ditches,

holes, rocks, dips and rises, which change the oper-

ating angle of the machine.

TRANSPORTING AND STORAGE

• Always observe safe refueling and fuel handling

practices when refueling the unit after transportation

or storage.

• Carefully follow the “Do’s” and “Dont’s” listed below.

• Always follow the engine manual instructions for

storage preparations before storing the unit for both

short and long term periods.

• See your authorized dealer for recommendations of

available weights to improve stability.

• Always follow the engine manual instructions for

proper start-up procedures when returning the unit to

service.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the unit. Tall grass can hide obstacles.

• Never store the unit or fuel container inside where

there is an open flame or pilot light, such as in a

water heater. Allow unit to cool before storing.

• Use slow speed. Choose a slow speed so that you

will not have to stop or change speed while on the

slope.

• Use extra care with grass catchers or other attach-

ments. These can change the stability of the unit.

SERVICE AND MAINTENANCE

• Use extra care when handling gasoline and other

fuels. They are flammable and vapors are explosive.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

a) Use only an approved container.

Do Not

b) Never remove fuel cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

• Do not start or stop on a slope. If tires lose traction,

disengage the blade(s) and proceed slowly straight

down the slope.

• Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

c) Never refuel the unit indoors.

• Never run a unit in an enclosed area.

• Do not mow near drop-offs, ditches, or embank-

ments. The mower could suddenly turn over if a

wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Keep nuts and bolts, especially blade attachment

bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Do not mow on wet grass. Reduced traction could

cause sliding.

• Keep unit free of grass, leaves, or other debris build-

up. Clean up oil or fuel spillage.

• Do not try to stabilize the unit by putting your foot on

the ground.

• Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

• Do not use grass catcher on steep slopes.

• Never make adjustments or repairs with the engine

running unless specified otherwise in the engine

manufacturer’s manual.

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Safety Rules & Information

WARNING

Hydraulic fluid escaping under pressure may

have sufficient force to penetrate skin and cause

serious injury.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently check

components and replace with manufacturer’s recom-

mended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the

blade(s) or wear gloves, and use extra caution when

servicing them.

If foreign fluid is injected into the skin it must be

surgically removed within a few hours by a doctor

familiar with this form of injury or gangrene may

result.

Keep body and hands away from pin holes or nozzles

that eject hydraulic fluid under high pressure. Use

paper or cardboard and not hands to search for leaks.

Make sure all hydraulic fluid connections are tight and

all hydraulic hoses and lines are in good condition

before applying pressure to the system.

If leaks occur, have the unit serviced immediately by

your authorized dealer.

• Check brake operation frequently. Adjust and service

as required.

• Use only factory authorized replacement parts when

making repairs.

• Always comply with factory specifications on all

settings and adjustments.

• Only authorized service locations should be utilized

for major service and repair requirements.

• Never attempt to make major repairs on this unit

unless you have been properly trained. Improper

service procedures can result in hazardous opera-

tion, equipment damage and voiding of manufactur-

er’s warranty.

WARNING

STORED ENERGY DEVICE

Improper release of the deck lift assist spring can

result in serious personal injury. Spring should

be removed by an authorized dealer only.

SAFETY DECALS

This unit has been designed and manufactured to pro-

vide you with the safety and reliability you would expect

from an industry leader in outdoor power equipment

manufacturing.

All DANGER, WARNING, CAUTION and instructional

messages on your rider and mower should be carefully

read and obeyed. Personal bodily injury can result when

these instructions are not followed. The information is for

your safety and it is important!

Reading this manual and the safety instructions will pro-

vide you with the necessary basic knowledge to operate

this equipment safely and effectively. We have placed

several safety labels on the unit to remind you of this

while you are operating your unit.

If any of these decals are lost or damaged, replace them

at once. See your local dealer for replacements.

These labels are easily applied and will act as a con-

stant visual reminder to you, and others who may use

the equipment, to follow the safety instructions neces-

sary for safe, effective operation.

Decal - Danger

Part No. 1704277

Part No. 1704276

WARNING

BEWARE OF

Decal - Warning/Danger

Part No. 46387

POWER DRIVEN PARTS

Decal - Warning

Part No. 20337

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Features & Controls

of the Zero Turn Rider

Please take a moment and familiarize yourself with

the name, location, and function of the following.

This will enable you to understand the safety and oper-

ating instructions provided in this manual.

Figure 1. CONTROL FUNCTIONS

The information below briefly describes the function of the individual controls. Starting, stopping, driving, and mow-

ing require the combined use of several controls applied in specific sequences. To learn what combination and

sequence of controls to use for various tasks see the OPERATION section.

A. Ground Speed Control Levers

C. Ignition Switch

These levers control the ground speed of the rider. The

left lever controls the left rear drive wheel and the right

lever controls the right rear drive wheel.

The ignition switch starts and stops the engine, it has

three positions:

OFF

Stops the engine and shuts off the

electrical system.

Moving a lever forward increases the FORWARD speed

of the associated wheel, and pulling back on a lever

increases the REVERSE speed.

RUN

Allows the engine to run and powers the

electrical system.

Note: The further a lever is moved away from the neutral

position the faster the drive wheel will turn.

START Cranks the engine for starting.

NOTE: Never leave the ignition switch in the RUN posi-

tion with the engine stopped–this drains the battery.

See the Operating the Zero Turn Rider section, page 8,

for steering instructions.

D. Parking Brake Handle

B. Seat Adjustment Lever

The parking brake is applied by pulling UP on the park-

ing brake handle until it locks over-center. To release the

parking brake, push the handle DOWN.

The seat can be adjusted forward and back. Move the

lever forward, position the seat as desired, and release

the lever to lock the seat in position.

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Features & Controls

E. PTO (Power Take Off) Switch

SAFETY

INTERLOCK SYSTEM

The PTO switch engages and disengages the mower.

Pull UP on the switch to engage the mower, and push

DOWN to disengage the mower.

This unit is equipped with safety interlock switches and

other safety devices. These safety systems are present

for your well being, do not attempt to bypass safety

switches, and never tamper with safety devices. Check

their operation regularly.

F & G. Deck Lift Pedal & Cutting Height

Adjustment Pin

These control the cutting height of the mower deck.

Depress the pedal until it locks into the TRANSPORT

position. Place the adjustment pin in the desired cutting

height and release the lift pedal.

Operational SAFETY Checks

Your unit is equipped with a seat switch safety system.

Check the seat switch operation every fall and spring

with the following tests.

H & I. Throttle / Choke Control

Pulling the round choke control knob (I) out fully chokes

the engine for cold starts. (A warm engine may not

require choking.) Moving the throttle control (H) fully for-

ward is FULL throttle position. Always operate the unit

at FULL throttle when mowing.

Test 1 — Engine should NOT crank if:

• PTO switch is engaged, OR

• Parking brake is not engaged, OR

• Motion control handles are not in the NEUTRAL

position, OR

J. Hour Meter

Measures the time of the PTO being engaged.

• Operator is not on the seat.

Test 2 — Engine SHOULD crank if:

K. Voltmeter

Measures the battery voltage.

• PTO switch is NOT engaged, AND

• Parking brake is engaged, AND

L. Water Temperature Gauge (IS4000Z/D31 only)

Measures the engine coolant temperature.

• Motion control handles are locked in the NEUTRAL

position, AND

M. Indicator Lights & Warning Buzzer

• Operator is on the seat.

The indicator lights will illuminate and buzzer will sound

when the ignition switch is in the “ON” position before

cranking the engine. After the engine is running, the

indicator lights will illuminate and the buzzer will sound

when there is either low oil pressure or high coolant

temperature.

Test 3 — Engine should SHUT OFF if:

• Operator rises off seat with PTO engaged, OR

• Operator rises off seat with parking brake disen-

gaged, OR

• Operator moves the control levers out of the neutral

position with the parking brake engaged.

N. Fuel Tank Selection/Shut Off Valve

Test 4 — Blade Brake Check

Turning the handle to the desired position determines

which tank will be supplying fuel. With the handle point-

ing towards the left, it will draw fuel from the left-hand

tank. With the handle pointed towards the right, it will

draw fuel from the right-hand fuel tank. With the handle

pointing towards the operator, it will shut off fuel flow to

the engine.

Mower blades and mower drive belt should come to a

complete stop within seven seconds after electric PTO

switch is turned off (or operator rises off seat). If mower

drive belt does not stop within seven seconds, see your

dealer.

NOTE: Once the engine has stopped, PTO switch must

be turned off, parking brake must be engaged, and the

motion control handles must be locked in the NEUTRAL

position after the operator returns to the seat in order to

start the engine.

O. Left Tank Selection Valve

Turning the handle to the desired position determines

which section of the left-hand tank will be supplying fuel.

With the handle pointing towards the right, it will draw

fuel from the primary section of the fuel tank. With the

handle pointing towards the left, it will draw from the

reserve section of the tank. With the handle pointing

towards the operator, it will shut off fuel flow to the tank

selection shut off valve.

WARNING

If the unit does not pass a safety test, do not

operate it. See your authorized dealer. Under no

circumstance should you attempt to defeat the

purpose of the safety interlock system.

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Operating

the Zero Turn Rider

GENERAL OPERATING SAFETY

Before first time operation:

DANGER

OPERATING ON SLOPES CAN BE

DANGEROUS

• Be sure to read all information in the Safety and

Operation sections before attempting to operate this

tractor and mower.

Never operate on slopes greater than 30 percent

(16.7°) which is a rise of three feet vertically in 10

feet horizontally.

• Become familiar with all of the controls and how to

stop the unit.

• Drive in an open area without mowing to become

accustomed to the unit.

Operate the unit at a slow ground speed when

driving onto slope.

Use extra caution when operating on slopes with

rear-mounted grass catcher, and when changing

directions. DO NOT START OR STOP ON A

SLOPE.

CHECKS BEFORE STARTING

• Check that crankcase is filled to full mark on dipstick.

See the engine Operators Manual for instructions

and oil recommendations.

• Check the radiator fluid level. See engine’s operators

manual for instructions.

WARNING

Never allow passengers to ride on the unit.

• Check the hydraulic oil level. Refer to regular main-

tenance section, page 15.

• Turn the key switch to the on position, but do not

start the engine. The Warning Buzzer for both the

water temperature and oil pressure should be heard,

and the Indicator lights on the indicator for both the

water temperature and oil pressure should be illumi-

nated. The lights and warning buzzer should go off

when the engine starts.

Before leaving the operators position for any

reason, engage the parking brake, disengage the

PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, tractor and

mower free of grass, leaves and excess grease.

Do not stop or park tractor over dry leaves, grass

or combustible materials.

• Make sure all nuts, bolts, screws and pins are in

place and tight.

• Adjust the seat position, and make certain you can

reach all controls from the operators position.

Gasoline is highly flammable and must be

handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not

allow open flame, smoking or matches in the area.

Avoid over-filling and wipe up any spills.

• Fill the fuel tanks with fresh fuel. Refer to engine

manual for fuel recommendations.

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Operating the Zero Turn Rider

MOWING

WARNING

1. Engage the parking brake. Make sure the PTO

switch is disengaged, the motion control handles are

locked in the NEUTRAL position and the operator is

on the seat.

If you do not understand how a specific control

functions, or have not yet thoroughly read the

FEATURES & CONTROLS section, do so now.

2. Start the engine (see STARTING THE ENGINE).

3. Set the mower cutting height.

Do NOT attempt to operate the tractor without

first becoming familiar with the location and

function of ALL controls.

4. Engage the PTO by pulling up on the PTO switch (E,

Figure 1).

STARTING THE ENGINE

5. Set the throttle to FULL.

1. While sitting in the operators seat, engage the park-

ing brake and make sure the PTO switch is disen-

gaged and the motion control handles are locked in

the NEUTRAL position.

6. Begin mowing. See the Lawn Care Section for tips

on mowing patterns, lawn care, and trouble shooting

information.

7. When finished, slow engine down and shut off the

PTO.

2. NOTE: A warm engine may not require choking.

Set the engine throttle control (H, Figure 1) to FAST

throttle position. Then fully close the choke (I, Figure

1) by pulling the knob OUT fully.

8. Stop the engine (see STOPPING THE TRACTOR

AND ENGINE).

PUSHING THE RIDER BY HAND

3. Insert the key into the ignition switch (C, Figure 1)

and turn it to START.

DO NOT TOW RIDER

4. After the engine starts, gradually open the choke

(push knob down fully).

Towing the unit will cause hydraulic pump

and wheel motor damage. Do not use

another vehicle to push or pull this unit.

Warm up the engine by running it for at least a minute

before engaging the PTO switch or driving the rider.

1. See Figure 2 to locate the hydraulic release valves.

5. After warming the engine, ALWAYS operate the

2. To open the dump valves, turn the right-hand release

valve, which is located on top of the right-hand

pump, counter-clockwise 2 full turns MAX. Then turn

the left-hand release valve, which is located on the

bottom of the left-hand pump, counter-clockwise 2

full turns MAX.

unit at FULL THROTTLE when mowing.

In the event of an emergency the engine can be

stopped by simply turning the ignition switch to

STOP. Use this method only in emergency situations.

For normal engine shut down follow the procedure given

in STOPPING THE RIDER.

3. Disengage the parking brake. The tractor can now

be pushed by hand.

STOPPING THE RIDER

1. Returning the ground speed control levers (A, Figure

1) to the middle position will stop tractor movement.

Pivot the levers outward and lock them in NEUTRAL.

4. After moving the tractor, re-engage the pumps (drive

position) by turning the release valves clockwise and

tighten to 80-120 in/lbs.

2. Disengage the PTO by pushing down on the PTO

switch (E, Figure 1).

3. Engage the parking brake by pulling the handle (D,

Figure 1) up until it locks into position.

4. Move the throttle control (H, Figure 1) to mid-throttle

position and turn the ignition key to OFF. Remove

the key.

Figure 2. Hydraulic Release Valve Location

A. Hydraulic Release Valve (Right-hand side shown)

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Operating the Zero Turn Rider

Smooth Travel

ZERO TURN

The lever controls of the

Zero Turn rider are

RESPONSIVE .

DRIVING PRACTICE

The lever controls of the Zero Turn rider are responsive,

and learning to gain a smooth and efficient control of the

rider’s forward, reverse, and turning movements will take

some practice.

The BEST method of

handling the ground

speed control levers is in

three steps — as shown

in Figure 3.

Spending some time going through the maneuvers

shown and becoming familiar with how the unit acceler-

ates, travels, and steers — before you begin mowing —

is absolutely essential to getting the most out of the Zero

Turn rider.

FIRST place your hands

onto the levers as shown.

Locate a smooth, flat area of your lawn — one with

plenty of room to maneuver. (Clear the area of objects,

people and animals before you begin.) Operate the unit

at mid-throttle during this practice session (ALWAYS

operate at full throttle when mowing), and turn slowly to

prevent tire slippage and damage to your lawn.

SECOND, to go forward

gradually push the levers

forward with your palms.

We suggest you begin with the Smooth Travel procedure

to the right, and then advance through the forward,

reverse, and turning maneuvers.

THIRD, to speed up move

the levers farther forward.

To slow down smoothly,

slowly move the levers

toward neutral.

You must release the parking brake prior to moving the

control levers inward.

Figure 3. Move Control

Levers Gradually

BASIC DRIVING

Forward Travel Practice

Reverse Travel Practice

Gradually move both ground speed control levers —

evenly FORWARD from neutral. Slow down and repeat.

LOOK DOWN & BEHIND, then gradually move both

ground speed control levers evenly BACK from neutral.

Slow down and repeat.

NOTE: Straight forward travel takes practice. If neces-

sary, top speed can be balance-adjusted — see the

Speed Balancing Adjustment in the Adjustments section

near the back of this manual.

NOTE: Practice backing up for several minutes before

attempting to do so near objects. The rider turns sharply

in reverse as well as forward, and backing up straight

takes practice.

Reverse

Travel

Forward

Travel

Figure 4. Forward Travel

Figure 5. Forward Travel

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Operating the Zero Turn Rider

Practice Turning Around a Corner

Practice Turning In Place

While traveling forward allow one handle to gradually

return back toward neutral. Repeat several times.

To turn in place, “Zero Turn,” gradually move one ground

speed control lever forward from neutral and one lever

back from neutral simultaneously. Repeat several times.

NOTE: To prevent pivoting directly on the tire tread, it is

best to keep both wheels going at least slightly forward.

NOTE: Changing the amount each lever is pulled—forward

or back, changes the “pivot point” you turn on.

Turning

In-Place

Executing

Turns

Figure 6. Turning Around a Corner

Figure 7. Turning in Place

ADVANCED DRIVING

Executing an End-Of-Row Zero

Turn

Your Zero Turn Rider’s unique ability to turn

in place allows you to turn around at the end

of a cutting row rather than having to stop

and Y-turn before starting a new row.

For example, to execute a right end-of row

Zero Turn:

1. Slow down at the end of the row.

2. Move the RIGHT ground speed control

lever forward slightly while moving the

LEFT ground speed control lever back to

center and then slightly back from center.

3. Begin mowing forward again.

This technique turns the rider LEFT and

slightly overlaps the row just cut —eliminating

the need to back up and re-cut missed grass.

As you become more familiar and experi-

enced with operating the Zero Turn rider, you

will learn more maneuvers that will make

your mowing time easier and more enjoyable.

Remember, the more you practice, the

better your control of the Zero Turn will

be!

Figure 8. Executing an End-Of-Row Turn

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Operating the Zero Turn Rider

11. Drain fuel system completely or add a gasoline stabiliz-

er to the fuel system. If you have chosen to use a fuel

stabilizer and have not drained the fuel system, follow

all safety instructions and storage precautions in this

manual to prevent the possibility of fire from the ignition

of gasoline fumes. Remember, gasoline fumes can trav-

el to distant sources of ignition and ignite, causing risk

of explosion and fire.

STORAGE

Temporary Storage (30 Days Or Less)

Remember, the fuel tank will still contain some gasoline, so

never store the unit indoors or in any other area where fuel

vapor could travel to any ignition source. Fuel vapor is also

toxic if inhaled, so never store the unit in any structure used

for human or animal habitation.

NOTE: Gasoline, if permitted to stand unused for extended

periods (30 days or more), may develop gummy deposits

which can adversely affect the engine carburetor and cause

engine malfunction. To avoid this condition, add a gasoline

stabilizer to the fuel tank and run the engine a few minutes,

or drain all fuel from the unit before placing it in storage.

Here is a checklist of things to do when storing your unit

temporarily or in between uses:

• Keep the unit in an area away from where children may

come into contact with it. If there’s any chance of unau-

thorized use, remove the spark plug (s) and put in a

safe place. Be sure the spark plug opening is protected

from foreign objects with a suitable cover.

WARNING

• If the unit can’t be stored on a reasonable level surface,

chock the wheels.

Never store the unit, with gasoline in engine or

fuel tank, in a heated shelter or in enclosed,

poorly ventilated enclosures. Gasoline fumes may

reach an open flame, spark or pilot light (such as

a furnace, water heater, clothes dryer, etc.) and

cause an explosion.

• Clean all grass and dirt from the mower.

• If temperature is expected to drop below 35 degrees,

refer to Long Term Storage, Item 2.

Long Term Storage (Longer Than 30 Days)

Before you store your unit for the off-season, read the

Maintenance and Storage instructions in the Safety Rules

section, then perform the following steps:

Handle gasoline carefully. It is highly flammable

and careless use could result in serious fire

damage to your person or property.

1. Drain crankcase oil while engine is hot and refill with a

grade of oil that will be required when unit is used

again.

Drain fuel outdoors into an approved container

and away from open flame or sparks.

2. Use an Antifreeze tester to check the cooling system’s

level of protection. Read the instructions on the

Antifreeze container for the appropriate ratio of water to

Antifreeze for your geographical area.

STARTING AFTER

LONG TERM STORAGE

Before starting the unit after it has been stored for a long

period of time, perform the following steps.

3. Prepare the mower deck for storage as follows:

a. Remove mower deck from the unit.

b. Clean underside of mower deck.

1. Remove any blocks from under the unit.

2. Install the battery if it was removed.

3. Unplug the exhaust outlet and air cleaner.

c. Coat all bare metal surfaces with paint or light coat of

oil to prevent rusting.

4. Clean external surfaces and engine.

4. Fill the fuel tank with fresh gasoline. See engine manu-

al for recommendations.

5. Prepare engine for storage. See engine owner’s

manual.

5. See engine owner’s manual and follow all instructions

for preparing engine after storage.

6. Clean any dirt or grass from cylinder head cooling fins,

engine housing and air cleaner element.

6. Check crankcase oil level and add proper oil if neces-

sary. If any condensation has developed during stor-

age, drain crankcase oil and refill.

7. Cover air cleaner and exhaust outlet tightly with plastic

or other waterproof material to keep out moisture, dirt

and insects.

7. Check coolant level, refer to “Check Antifreeze Level” on

page 16.

8. Completely grease and oil unit as outlined in the

Regular Maintenance section.

8. Check Hydraulic oil level, refer to “Check Hydraulic Oil

Level” section on page 15.

9. Clean up unit and apply paint or rust preventative to any

areas where paint is chipped or damaged.

9. Inflate tires to proper pressure.

10. Be sure the battery is filled to the proper level with

water and is fully charged. Battery life will be increased

if it is removed, put in a cool, dry place and fully

charged about once a month. If battery is left in unit,

disconnect the negative cable.

10. Start the engine and let it run slowly. DO NOT run at

high speed immediately after starting. Be sure to run

engine only outdoors or in well ventilated area

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Notes

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Regular

Maintenance

MAINTENANCE SCHEDULE & PROCEDURES

The following schedule should be followed for normal care of your rider and mower. You will need to keep a record of

your operating time. Determining operating time is easily accomplished by observing the hour meter.

See

Page

Before

Every

Spring

& Fall

SAFETY ITEMS

First Use Each Use 5 Hours 25 Hours 100 Hours

Check Safety Interlock System

Check Rider Brakes

Check Mower Blade Stopping Time

See

Page

Before

Every

Spring

& Fall

NORMAL CARE ITEMS

First Use Each Use 5 Hours 25 Hours 100 Hours

Check Rider/Mower for loose hardware

Check Engine Oil Level

Check Engine Air Filter

Change Engine Oil & Filter **

Lubricate Rider & Mower

Check Tire Pressure

—

15*

***X

***X Every 50 Hours

***X

Check Hydraulic Fluid

Check Fuel Filter

Clean Battery & Cables

Clean & Sharpen Mower Blades

Inspect Spark Plug

Check Coolant Level

Change Coolant

Check & Clean Radiator Screens

Check Warning Buzzer & Lights

Check Gearbox Oil Level ****

* See the engine manufacturer's owner's manual.

** Change original engine oil after first 5 hours of operation.

*** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.

**** Change gearbox oil after first 100 hrs. and every 500 hrs. thereafter (see Gearbox Maintenance).

CHECK TIRE PRESSURES

Tire Pressure should be checked periodically, and main-

tained at the levels shown in the chart. Note that these

pressures may differ slightly from the “Max Inflation”

stamped on the side-wall of the tires. The pressures

shown provide proper traction, improve cut quality, and

extend tire life.

Tire

Front

Rear

Pressure

25 psi (172 kPa)

18 psi (124 kPa)

Figure 9. Checking Tire Pressure

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Regular Maintenance

CHECKING / ADDING FUEL

WARNING

To add fuel:

Gasoline is highly flammable and must be

handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not

allow open flame, smoking or matches in the area.

Avoid over-filling and wipe up any spills.

1. Remove the fuel cap.

2. Fill the tank to the bottom of the fill tube. This will

leave room in the tank for fuel expansion. Refer to

your engine manual for specific fuel recommenda-

tions.

Do not remove fuel filter when engine is hot, as

spilled gasoline may ignite. DO NOT spread hose

clamps further than necessary. Ensure clamps

grip hoses firmly over filter after installation.

3. Install and hand tighten the fuel cap.

4. Repeat same process for opposite tank.

FUEL FILTER

The fuel filter is located in the fuel line between fuel shut

off valve and the fuel pump. If filter is dirty or clogged,

replace as follows:

Do not use gasoline containing METHANOL,

gasohol containing more than 10% ethanol,

gasoline additives, premium gasoline, or

white gas because engine/fuel system

damage could result.

1. Shut off the fuel valve.

2. Disconnect the negative battery cable.

3. Place a container below the filter to catch spilled fuel.

4. Using a pliers, open and slide hose clamps from fuel

filter.

5. Remove hoses from filter.

6. Install new filter in proper flow direction in fuel line.

7. Secure with hose clamps.

8. Reconnect the negative battery cable when finished.

OIL & FILTER CHANGE

Refer to engine owners manual.

CHECK / CHANGE AIR FILTER

Refer to engine owners manual.

REPLACE SPARK PLUG

Refer to engine owners manual.

CHECK HYDRAULIC OIL LEVEL

NOTE: Do not open the hydraulic oil reservoir unless oil

is being added.

1. Visually check that the hydraulic oil level is filled to

the recess area (C, Figure 10) of the hydraulic oil

reservoir (A, Figure 10).

3. If necessary, remove the reservoir cap (B, Figure 10)

and add either Mobil 1™, 15W-50 synthetic oil or

Castrol Syntec™ 5W-50 oil. DO NOT use conven-

tional oils. Make sure area around the filler neck is

free of dust, dirt, or other debris.

Figure 10. Checking Hydraulic Oil Level

A. Hydraulic Oil Reservoir

B. Cap

C. Tank Recess

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Regular Maintenance

CHECK ANTIFREEZE LEVEL

The engine coolant level and quality should be checked

before each use, when the engine is cool and off.

1. Check the coolant in the overflow reservoir (A,

Figures 11A & 11B). Coolant should be between the

“FULL” and “LOW” marks on the tank.

2. If coolant level is below the “LOW” on the overflow

reservoir, add coolant by shutting off the engine,

allowing the engine to cool, removing the reservoir

cap (B, Figures 11A & 11B) and adding coolant.

Refer to Antifreeze container for proper mix ratio of

Antifreeze and distilled water.

CHANGE ANTIFREEZE

See engine owners manual for specific antifreeze proce-

dures. The antifreeze drain valve is located at the base

of the right-hand side of the radiator.

Figure 11A. Engine Coolant and Overflow

(IS4000Z/D31)

A. Coolant Overflow Reservoir

B. Reservoir Cap

CLEAN RADIATOR SCREENS

Clean the radiator screens before each use to allow

proper air-flow through radiator and engine compart-

ment.

1. Open the hood

2. Slide both radiator screens (A, Figure 12) up and out

of the mounting tracks.

3. Clean all dirt, grass, and debris from the screens.

4. Reinstall the screens.

CHECK WARNING LIGHTS AND

BUZZER.

1. Turn the ignition key to the ON position, but DO NOT

start the engine.

Figure 11B. Engine Coolant and Overflow

(IS4000Z/KAV27)

A. Coolant Overflow Reservoir

B. Reservoir Cap

2. View the warning light gauge. The red lights contain-

ing each symbol for water temperature and oil pres-

sure should be illuminated and the warning buzzer

should also be on.

Once the engine is running, the buzzer and the warning

lights should turn off. During operation, if the buzzer or

warning lights come on, this indicates either high coolant

temperature or low oil pressure.

If the lights are not visible, or the buzzer can not be

heard, please contact your Ferris dealer.

Figure 12. Radiator Screens

(IS4000Z/D31 shown)

A. Radiator Screens

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Regular Maintenance

LUBRICATION

Lubricate the unit at the locations shown in FIgure 13

through 19 as well as the following lubrication points

Grease:

• front caster wheel axles

• motion control pivots

• suspension a-arms

• rear deck mounts

• deck lift pivots

• deck lift foot pedal

• blade spindles

Use grease fittings when present. Disassemble

parts to apply grease to moving parts when grease

fittings are not installed.

Figure 13. Deck Lift Pedal & Pivots

Not all greases are compatible. Ferris Red Grease

(P/N 22285) is recommended, automotive-type high-

temperature, lithium grease may be used when this

is not available.

Oil:

• control handle pivots

• floor plate hinge

• discharge chute hinge

Generally, all moving metal parts should be oiled

where contact is made with other parts. Keep oil and

grease off belts and pulleys. Remember to wipe fit-

tings and surfaces clean both before and after lubri-

cation.

Figure 14. Deck Lift Linkage Pivots

Figure 15. Deck Lubrication

(72” mower deck shown, same locations for 61” mower deck)

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Regular Maintenance

LUBRICATION (CON’T.)

Figure 16. Control Handle Pivots & Seat Pivots

Figure 17. Gearbox Drive Idler Pivot

RE-PACK

BEARINGS

ANUALLY

Figure 18. Front Caster & Wheel

Figure 19. Rear Suspension Lubrication

(Both upper & lower a-arms)

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Regular Maintenance

BATTERY MAINTENANCE

(Note: The tractor uses a standard BCI58 battery)

Checking the Battery Fluid

1. Raise the seat plate to access battery..

2. Remove the battery filler cap (A, Figure 20). Fluid

must be even with the split ring full mark. If not, add

distilled water.

3. Reinstall the filler cap.

Cleaning the Battery and Cables

1. Disconnect the cables from the battery, negative

cable first (C).

2. Remove the battery and clean the compartment with

a solution of baking soda and water.

Figure 20. Battery Compartment

A. Vent Cap(s)

B. Positive (+) Cable & Terminal

C. Negative (-) Cable & Terminal

3. Clean the battery terminals and cable ends with a

wire brush until shiny.

4. Reinstall the battery and reattach the battery cables,

positive cable first (B).

WARNING

Be careful when handling the battery. Avoid

spilling electrolyte. Keep flames and sparks away

from the battery.

5. Coat the cable ends and battery terminals with petro-

leum jelly or non-conducting grease.

When removing or installing battery cables,

disconnect the negative cable FIRST and

reconnect it LAST. If not done in this order, the

positive terminal can be shorted to the frame by a

tool.

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Regular Maintenance

SERVICING THE MOWER BLADES

1. Blades should be sharp and free of nicks and dents.

If not, sharpen blades as described in following

steps.

2. To remove blade for sharpening, use a wood block to

hold blade while using two 15/16” wrenches to

removing the blade mounting bolt and nut (Figure

21).

3. Use a file to sharpen blade to fine edge. Remove all

nicks and dents in blade edge. If blade is severely

damaged, it should be replaced.

LOOSEN

4. Balance the blade as shown in Figure 22. Center the

blade’s hole on a nail lubricated with a drop of oil. A

balanced blade will remain level.

Figure 21. Removing the Blade

5. Reinstall each blade with the tabs pointing up toward

deck as shown in Figure 23. The five (5) blade spac-

ers, blade, washer and bolt must be reinstalled in the

exact same order in which they were removed.

Secure with a bolt and hex nut. Use a wooden block

to prevent blade rotation and torque bolts to 70 ft.lbs.

(94 N.m.).

Nail

WARNING

For your personal safety, blade mounting bolts

must each be installed with a flat washer then

securely tightened. Torque blade mounting bolts

to 70 ft.lbs. (94 N.m.)

Figure 22. Balancing The Blade

TIGHTEN

Figure 23. Installing The Blade

A. 4x4 Wood Block

B. Flat Washer

C. Blade Bolt

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Notes

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Troubleshooting

Adjustments & Service

TROUBLESHOOTING

While normal care and regular maintenance will extend

the life of your equipment, prolonged or constant use

may eventually require that service be performed to

allow it to continue operating properly.

WARNING

To avoid serious injury, perform maintenance on

the tractor or mower only when the engine is

stopped and the parking brake engaged.

The troubleshooting guide below lists the most common

problems, their causes and remedies.

Always remove the ignition key, disconnect the

spark plug wire and fasten it away from the plug

before beginning the maintenance, to prevent

accidental starting of the engine.

See the information on the following pages for instruc-

tions on how to perform most of these minor adjust-

ments and service repairs yourself. If you prefer, all of

these procedures can be performed for you by your local

authorized dealer.

TROUBLESHOOTING THE RIDER

PROBLEM

CAUSE

REMEDY

Engine will not turnover or start.

1. Parking brake not engaged.

2. PTO (electric clutch) switch

in ON position.

1. Engage parking brake.

2. Place in OFF position.

3. Out of fuel.

3. If engine is hot, allow it to cool, then refill

the fuel tank.

4. Engine flooded.

5. Fuse blown.

4. Move throttle control out of CHOKE position.

5. Replace fuse.

6. Battery terminals require

cleaning.

6. Clean the battery terminals

7. Battery discharged or dead.

8. Wiring loose or broken.

7. Recharge or replace.

8. Visually check wiring & replace broken or

frayed wires. Tighten loose connections.

9. Repair or replace. See authorized service dealer

10. Replace as needed. See authorized

service dealer.

9. Solenoid or starter motor faulty.

10. Safety interlock switch

faulty.

11. Spark plug(s) faulty, fouled

or incorrectly gapped.

12. Water in fuel.

11. Clean and gap or replace.

See engine manual.

12. Drain fuel & refill with fresh fuel.

13. Drain fuel & replace with fresh fuel.

13. Gas is old or stale.

Engine starts hard or runs poorly. 1. Fuel mixture too rich.

1. Clean air filter. Check choke adjustment

(throttle control).

2. Spark plug faulty, fouled, or

incorrectly gapped.

2. Clean and gap or replace.

(See engine manual.)

Engine knocks.

1. Low oil level.

2. Using wrong grade oil.

1. Check/add oil as required.

2. See engine manual.

Excessive oil consumption.

1. Engine running too hot.

1. Clean radiator screens and

air cleaner.

2. Using wrong weight oil.

3. Too much oil in crankcase.

2. See engine manual.

3. Drain excess oil.

Engine exhaust is black.

1. Dirty air filter.

2. Engine choke control

is in closed position.

1. Replace air filter. See engine manual.

2. Open choke control.

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Troubleshooting, Adjustment & Service

Rider Troubleshooting Continued.

PROBLEM

CAUSE

REMEDY

Engine runs, but rider will

not drive.

1. Hydraulic dump valve(s)

in “open” position.

1. Turn dump valve(s) clockwise to close.

2. Belt is broken.

3. Drive belt slips.

4. Brake is not fully released.

2. See Drive Belt Replacement.

3. See problem and cause below.

4. See authorized service dealer

Rider drive belt slips.

1. Clutch is out of adjustment.

2. Pulleys or belt greasy or oily.

3. Belt stretched or worn.

1. See authorized service dealer.

2. Clean as required.

3. Replace belt.

Brake will not hold.

1. Brake is incorrectly adjusted.

2. Brake caliper pads worn.

1. See Brake Adjustment.

2. Replace with new brake pads.

Rider steers or handles poorly.

1. Steering linkage is loose.

2. Improper tire inflation.

1. Check and tighten any loose connections.

2. See Regular Maintenance Section.

TROUBLESHOOTING THE MOWER

PROBLEM

CAUSE

REMEDY

Mower will not raise.

1. Lift linkage not properly attached 1. See authorized service dealer for repair.

or damaged.

Mower cut is uneven.

1. Mower not leveled properly.

2. Rider tires not inflated

equally or properly.

1. See Mower Adjustment.

2. See Regular Maintenance Section.

Mower cut is rough looking.

1. Engine speed too slow.

2. Ground speed too fast.

3. Blades are dull.

1. Set throttle to full.

2. Decrease Ground Speed.

3. Sharpen or replace blades.

See Mower Blade Service.

4. Clean or replace belt as necessary.

4. Mower drive belt slipping

because it is oily or worn.

5. Blades not properly fastened

to arbors.

5. See Servicing the Mower Blades.

Engine stalls easily with

mower engaged.

1. Engine speed too slow.

2. Ground speed too fast.

3. Cutting height set too low.

1. Set to full throttle.

2. Decrease Ground Speed.

3. Cut tall grass at maximum cutting

height during first pass.

4. Discharge chute jamming

with cut grass.

4. Cut grass with discharge pointing toward

previously cut area.

Excessive mower vibration.

1. Blade mounting screws

are loose.

1. Tighten to 45-55 ft.lbs. (61-75 N.m.).

2. Mower blades, arbors,

or pulleys are bent.

3. Mower blades are out

of balance.

2. Check and replace as necessary.

3. Remove, sharpen, and balance blades.

See Maintenance Section.

4. Belt installed incorrectly.

4. Reinstall Correctly.

Excessive belt wear or breakage. 1. Bent or rough pulleys.

1. Repair or replace.

2. Using incorrect belt.

2. Replace with correct belt.

Mower or Hydraulic Pump

drive belts slips or fails to

drive.

1. Idler pulley spring broken or not

properly attached.

2. Mower drive belt broken.

1. Repair or replace as needed.

2. Replace drive belt.

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Troubleshooting, Adjustment & Service

SEAT ADJUSTMENT

See Figure 24. The seat can be adjusted forward and

back. Move the lever forward, position the seat as

desired, and release the lever to lock the seat into posi-

tion.

Seat Adjustment

Lever

GROUND SPEED CONTROL LEVER

ADJUSTMENT

The control levers can be adjusted in three ways. The

alignment of the control levers, the placement of the

levers (how close the ends are to one another) and the

height of the levers can be adjusted.

Figure 24. Seat Adjustment

To Adjust the Handle Alignment

Loosen the mount hardware (A, Figure 25) and pivot the

lever(s) (C, Figure 25) to align with each other.

To Adjust the Handle Placement

Loosen the jam nuts and adjust the placement bolt (B,

Figure 25) in or out to properly adjust the lever end

spacing.

To Adjust the Handle Height

Remove the mounting hardware (A, Figure 25) and

reposition the handle either up or down from its original

position. You will need to readjust the handle alignment

as described above.

Figure 25. Control Lever Adjustment

A. Alignment Hardware

B. Placement Hardware

C. Ground Speed Control Lever

SPEED BALANCING ADJUSTMENT

If the rider veers to the right or left when the ground

speed control levers are in the maximum forward posi-

tion, the top speed of each of these levers can be bal-

anced by turning the adjustment bolt(s) (A, Figure 19).

Only adjust the speed of the wheel that is traveling

faster.

To Reduce the Speed of the Faster Wheel

1. Loosen the jam nut (B, Figure 26).

2. Turn the top speed adjustment screw (A, Figure 26)

CLOCKWISE to reduce the speed.

3. Retighten the jam nut when adjustment is complete.

WARNING

DO NOT adjust the tractor for a faster overall

Figure 26. Top Speed Adjustment

(Left-hand side shown. Arrow pointing towards front.)

A. Top Speed Adjustment Screw

B. Jam Nut

speed forward or reverse than it was designed for.

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Troubleshooting, Adjustment & Service

PARKING BRAKE ADJUSTMENT

FRONT

1. Disengage the PTO, stop the engine, block the front

wheels, remove the ignition key, and engage the

parking brake.

2. Remove both fuel tanks.

3. Locate the upper brake spring (A, Figure 27).

4. With the parking brake engaged, measure the com-

pressed spring length. The spring should be

2” to 2-1/8” (5,0cm - 5,4cm) when compressed.

5. If the spring is not within this range, jack up the rear

of the machine and secure with jackstands. Remove

both drive tires.

Figure 27. Parking Brake Adjustment

A. Upper Brake Spring

6. Locate the lower brake spring (A, Figure 28), adjust-

ment nuts (B, Figure 28) and adjustment link (C,

Figure 28).

7. Release the parking brake and turn the adjustment

nuts to compress or release the upper spring. Lock

the nuts against the adjustment link (C, Figure 28).

NOTE: Do not adjust the upper brake spring to be short-

er than 2” when compressed. This may damage the

caliper case.

If this does not correct the braking problem, see

your dealer.

Figure 28. Parking Brake Adjustment

A. Lower Brake Spring

B. Adjustment Nuts

C. Adjustment Link

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Troubleshooting, Adjustment & Service

SUSPENSION HEIGHT ADJUSTMENT

If the rider tilts either side-to-side or front-to-rear, this

adjustment will level the frame with the ground.

Although this adjustment may not be necessary, it may

be required if additional weight (ie. a grass catcher) is

added to the frame or a drive tire is replaced.

NOTE: Perform this adjustment on a hard, level surface

such as a concrete floor. Making this adjustment will

affect the mower cutting height. For fine cutting height

adjustment, see Mower Deck Leveling Adjustment.

To level the frame, first measure the frame height:

Figure 29. Front Frame Measurement

1. The measurement to the top side of the front frame

rails, just behind the springs and shocks should be

20-5/8” (52,4cm) for each side (see arrow in Figure

29).

2. The measurement to the top of the rear frame rails,

at the widest point on the frame behind the drive

tires should be 21-3/8” (54,3cm) for each side (see

arrow in Figure 30).

3. Loosen the jam nuts and adjust the square-head

allen screw located above each spring.

4. After adjusting all four (4) springs, recheck the meas-

urements and adjust if necessary.

Figure 30. Rear Frame Measurement

MOWING HEIGHT ADJUSTMENT

See Mower Deck Leveling Adjustment to ensure that the

actual cutting height is consistent with the cutting height

adjustment pin placement.

The cutting height adjustment pin (A, Figure 31) controls

the mower cutting height. The cutting height is

adjustable between 1-3/4” (4,4cm) and 5” (12,7cm) in

1/4” (0,64cm) increments.

Depress the deck lift foot pedal (B, Figure 31), placing

the majority of the force on the top edge of the pedal

until it locks into the “TRANSPORT” position.

Place the cutting height adjustment pin in the desired

cutting height. Depress the deck lift foot pedal, placing

the majority of the force on the bottom edge of the pedal

to release the pedal from the “TRANSPORT” position.

Figure 31. Cutting Height Adjustment

A. Cutting Height Adjustment Pin

B. Deck Lift Foot Pedal

C. Cutting Height Selection Decal

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Troubleshooting, Adjustment & Service

MOWER DECK LEVELING

ADJUSTMENT

1. Place the cutting height quick pin in the 4” setting.

2. Measure the front and back edges of the mower

deck. It should measure 4-1/2” (11,4cm) from the

ground to the front lower edge of the mower deck

and 3-5/8” (9,2cm) from the back lower edge to the

ground. These measurements should be made par-

allel to the frame of the tractor, in-line with the outer

blade spindle housings on both sides of the mower

deck (see Figure 32)

3. If the measurements taken do not match the dimen-

sions specified, adjust the front and rear hanger

assemblies.

Figure 32. Height Measurement Location

(72” deck shown)

4. Using a 3/4” wrench and socket, adjust the front and

rear hanger assemblies (Figure 33) until the meas-

urements are achieved, making sure the deck lift

pedal arm is still resting against the quick pin.

Figure 33. Deck Hanger Assembly

A. 1/2” Bolt

B. Upper Pivot

C. Lower Pivot

D. 1/2” Nylon Lock Nut

DECK LIFT SPRING ADJUSTMENT

1. After performing the mower deck leveling adjustment,

place the cutting height quick pin in the 3-1/2” set-

ting.

2. Measure the length of the deck lift spring (A, Figure

34). This should be 12” (30,5cm) for the 72” deck or

13-3/8” (34cm) for the 61” deck. Be sure to measure

the spring only.

72” Deck:

12” (30,5cm)

61” Deck:

13-3/8” (34cm)

3. If not, loosen the jam nuts (B, Figure 34) and adjust

the spring to the desired length. Tighten the jam

nuts.

Figure 34. Spring Length Adjustment

A. Deck Lift Spring

4.Perform this adjustment to both spring rods.

B. Jam Nuts

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Troubleshooting, Adjustment & Service

Figure 36. Adjust PTO Clutch

A. Window

B. Adjustment Nut

C. .016” - .018” (0,40mm - 0,45mm) Feeler Gauge

Figure 35. PTO Clutch Adjustment

A. Adjustment Window (Qty. 3, one shown)

B. Adjustment Nut

PTO CLUTCH ADJUSTMENT

WARNING

To avoid serious injury, perform adjustments only

with engine stopped, key removed and tractor on

level ground.

Check the PTO clutch adjustment after the initial 50 hour

break-in period and then after every 250 hours of opera-

tion. Also perform the following procedure if the clutch is

slipping or will not engage, or if a new clutch has been

installed.

Blade Brake Check

1. Remove key from ignition switch and disconnect

spark plug wires to prevent the possibility of acciden-

tal starting while the PTO is being adjusted.

Mower blades and mower drive belt should come to a

complete stop within five (5) seconds after electric PTO

switch is turned off.

2. See Figure 35. Note the position of the 3 adjustment

windows (A) in the side of the brake plate and the

nylock adjustment nuts (B).

1. With parking brake engaged, PTO disengaged and

an operator in the seat, start the engine engine.

2. Look down through the gap between the left side of

the floor and frame rail and observe the PTO drive

belt. Engage the PTO and wait several seconds.

Disengage the PTO and check the amount of time it

takes for the mower drive belt to stop.

3. Insert a .016” - .018” (0,40mm - 0,45mm) feeler

gauge (C) through each window, positioning the

gauge between the rotor face and the armature face

as shown in Figure 36.

4. Alternately tighten the adjustment nuts (B, Figure 35)

until the rotor face and armature face just contacts

the gauge.

3. If the mower drive belt does not stop within five (5)

seconds, perform the PTO Clutch Adjustment. If the

belt still does not stop within five (5) seconds, see

your dealer.

5. Check the windows for an equal amount of tension

when the gauge is inserted and removed, and make

any necessary adjustments by tightening or loosen-

ing the adjustment nuts.

NOTE: The actual air gap between the rotor and arma-

ture may vary even after performing the adjustment pro-

cedure. This is due to dimensional variations on compo-

nent parts, and is an acceptable condition.

6. Check the mower blade stopping time. The mower

blades and mower drive belt should come to a com-

plete stop within five (5) seconds after the electric

PTO switch is turned off.

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Troubleshooting, Adjustment & Service

NEUTRAL ADJUSTMENT

WARNING

Before checking mower, shut off PTO and engine.

Allow all moving parts to stop. Remove ignition

key, then disconnect the spark plug wire and

fasten it away from the spark plug.

If the tractor “creeps” while the ground speed control

levers are locked in NEUTRAL, then it may be neces-

sary to adjust the control linkage.

NOTE: Perform this adjustment on a hard, level surface

such as a concrete floor.

1. Disengage the PTO, engage the parking brake and

turn off the engine.

Figure 37. Neutral Adjustment

(Left-hand side shown)

A. Control Linkage

2. Loosen the jam nut (B, Figure 37) and turn the

adjustment linkage (A) to adjust. If the machine

creeps forward, turn the linkage CLOCKWISE (while

standing at the rear of the machine, facing forward),

if the machine creeps backward, turn the linkage

COUNTER-CLOCKWISE.

B. Jam Nut

3. Lock the jam nut (B) when neutral is achieved.

NOTE: This adjustment should not be performed while

the machine is running. It may take several attempts to

achieved neutral, depending upon how much the

machine creeps.

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Troubleshooting, Adjustment & Service

BELT REMOVAL & REPLACEMENT

Mower Drive Belt Removal & Replacement

To avoid damaging belts, DO NOT

PRY BELTS OVER PULLEYS.

1. Park the tractor on a smooth, level surface such as a

concrete floor. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

Figure 38. Mower PTO Belt

A. Belt Tension Spring

B. Spring Compression Nut

2. Remove the hairpin clip and clevis pin and remove

the deck lift foot pedal. Lift the floor plate to gain

access to the PTO drive belt.

3. Loosen the spring compression nut (B, Figure 38) to

release the belt tension.

4. Slide the drive belt over the edge of the spring-

loaded idler pulley and remove belt from all pulley

grooves.

5. Remove the old belt and replace with a new one.

Make sure the V-side of the belt runs in the pulley

grooves (Figure 39).

6. Install the drive belt on the gearbox pulley, the spin-

dle pulleys and idler pulleys. Tighten the spring com-

pression nut (B, Figure 38) until the belt tension

spring (A, Figure 38) is compressed to 1-5/8”

(4,12cm) long.

Figure 39. Mower PTO Belt Routing

A. Spindle Pulley

B. PTO Drive Belt

C. Spring-loaded Idler Pulley

D. Stationary Idler Pulley

7. Run the mower under no-load condition for approxi-

mately 5 minutes to break in the belt.

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Troubleshooting, Adjustment & Service

Clutch Belt Removal

1. Park the tractor on a smooth, level surface such as a

concrete floor. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

2. Remove the rear skid plate by removing the bolts

that fasten the skid plate to the bumper and slide the

plate forward until it drops from the mounts.

3. Remove the rear belt shield and rear guard support.

4. Remove the bumper.

5. Remove the nylon lock nut (A, Figure 40) to release

the belt tension and unhook the clutch belt idler

spring (C) from the screw hook (B). Set the screw

hook aside.

6. Remove the 5/16” bolt, washers and nut (D) that fas-

ten the rubber pad to the clutch and unplug the

clutch from the electrical harness. Note the order

that the hardware is oriented before removing.

Figure 40. Clutch Belt Removal & Replacement

A. 3/8” Nylon Lock Nut

B. Screw Hook

C. Clutch Belt Idler Spring

D. Clutch Anchor Hardware

E. Gearbox Mount Hardware

F. Gearbox

7. Loosen the four (4) nylon lock nuts (E) that mount

the gear box to the pump plate.

8. Pushing upward on the gearbox (F), remove the

clutch belts from the gearbox pulley grooves.

9. Pulling the belts over the top of the clutch, remove

the clutch belts from the clutch pulley grooves and

pull around the idler pulley.

Clutch Belt Replacement & Adjustment

1. Install the clutch belts over the top of the clutch, into

the grooves of the crankshaft pulley and around the

idler pulley.

2. Pushing upward on the gearbox (F), place the clutch

belts in the grooves of the gear box pulley.

3. Push the gearbox down as far as possible and tight-

en the four (4) nylon lock nuts (E). Make sure the

bottom pulley on the gearbox is parallel with the

frame.

4. Hook the spring clutch belt idler spring on the screw

hook and reinstall the screw hook into the anchor.

Adjust the screw hook until the spring measures

4-3/4” (12,1cm) to the outside of the loops on the

spring (see Figure 41).

Figure 41. Idler Spring Measurement

5. Reinstall the clutch anchor pad to the clutch with the

hardware (D) previously removed. Make sure the

hardware is in the same order as is was before being

removed, with the smaller washer(s) between the

clutch pad and the clutch.

6. Reinstall the bumper, rear hood support, rear belt

shield and skid plate.

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Troubleshooting, Adjustment & Service

Pump Drive Belt Removal

1. Park the tractor on a smooth, level surface such as a

concrete floor. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

2. Remove the clutch belts (see CLUTCH BELT

REMOVAL for instructions).

3. Using a 1/2” breaker bar, place the square end in the

square hole located in the middle of the idler arm

(A, Figures 42). Carefully rotate the breaker bar

counter-clockwise, which will relieve the tension on

the belts exerted from the idler arm.

WARNING

Figure 42. Pump Belt Removal & Replacement

A. Pump Drive Idler Arm

Use extreme caution when rotating the idler arm

with the breaker bar, due to the increased tension

in the spring as the idler arm is being rotated.

Injury may result if the breaker bar is prematurely

released while the spring is under tension.

4. Remove the belts from the right-hand and left-hand

pump drive pulley grooves.

5. Carefully release the tension on the breaker bar until

the idler arm stops against the left-hand pump drive

pulley.

6. Remove the belts from the crankshaft pulley grooves

and pull over the top of the clutch.

Pump Drive Belt Replacement

1. Place the belts over the clutch into the crankshaft

pulley grooves.

2. Carefully rotate the idler arm with the breaker bar

counter-clockwise (see Figure 42) and wrap the belts

around the bottom side of the idler arm pulley and

place the belts in the left-hand pump pulley grooves.

4. While holding the breaker bar firmly, place the belts

in the right-hand pump pulley grooves.

5. Carefully release the tension on the breaker bar.

6. Inspect the belt path making sure that all belts are

properly seated in the pulley grooves.

7. Reinstall the clutch belts (see CLUTCH BELT

REPLACEMENT & ADJUSTMENT for instructions).

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Troubleshooting, Adjustment & Service

GEARBOX MAINTENANCE

Top

Check Gearbox Oil Level

1. Remove fill plug (A, Figure 43) on gearbox.

2. Once plug is removed, oil should seep out of fill plug

hole. If no oil drains out, fill with SAE 80-90 weight

gear oil until oil starts to seep from hole, then

replace fill plug.

Changing Gearbox Oil

NOTE: The gearbox lubricant should be changed after

the first 100 hrs. or 30 days of operation, then after 500

hours or 12 months.

Front

1. Remove the mower deck drive belt (see MOWER

DRIVE BELT REMOVAL & REPLACEMENT for

instructions).

Figure 43. Gearbox Oil Level

A. Fill Plug

2. Rotate the the mower deck drive pulley on the gear-

box so the drain plug is aligned with the opening

between the pulley spokes.

B. Drain Plug

3. Place a container under the gearbox drain hole and

remove the drain plug (B).

4. Replace drain plug and fill with SAE 80-90 weight

gear oil until oil starts to seep from hole, then

replace fill plug.

5. Using a parts solvent, thoroughly clean any excess

oil from the pulley faces and groove.

6. Reinstall the mower deck drive belt (see MOWER

DRIVE BELT REMOVAL & REPLACEMENT for

instructions).

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Troubleshooting, Adjustment & Service

6. Charge the battery until fully charged (until the spe-

cific gravity of the electrolyte is 1.250 or higher and

the electrolyte temperature is at least 60° F). The

best method of making certain a battery is fully

charged, but not over charged, is to measure the

specific gravity of a cell once per hour. The battery is

fully charged when the cells are gassing freely at low

charging rate and less than 0.003 change in specific

gravity occurs over a three hour period.

BATTERY SERVICE

WARNING

Keep open flames and sparks away from the

battery; the gasses coming from it are highly

explosive. Ventilate the battery well during

charging.

Checking Battery Voltage

JUMP STARTING WITH AUXILIARY

(BOOSTER) BATTERY

A voltmeter can be used to determine condition of bat-

tery. When engine is off, the voltmeter shows battery

voltage, which should be 12 volts. When engine is run-

ning, the voltmeter shows voltage of charging circuit

which normally is 13 to 14 volts.

Jump starting is not recommended. However, if it must

be done, follow these directions. Both booster and dis-

charged batteries should be treated carefully when using

jumper cables. Follow the steps below EXACTLY, being

careful not to cause sparks. Refer to Figure 44.

A dead battery or one too weak to start the engine may

not mean the battery needs to be replaced. For exam-

ple, it may mean that the alternator is not charging the

battery properly. If there is any doubt about the cause of

the problem, see your dealer. If you need to replace the

battery, follow the steps under Cleaning the Battery &

Cables in the Regular Maintenance Section.

1. Both batteries must be of the same voltage.

2. Position the vehicle with the booster battery adjacent

to the vehicle with the discharged battery so that

booster cables can be connected easily to the batter-

ies in both vehicles. Make certain vehicles do not

touch each other.

3. Wear safety glasses and shield eyes and face from

batteries at all times. Be sure vent caps are tight.

Place damp cloth over vent caps on both batteries.

CHARGING A COMPLETELY

DISCHARGED BATTERY

1. Be aware of all the safety precautions you should

observe during the charging operation. If you are

unfamiliar with the use of a battery charger and

hydrometer, have the battery serviced by your dealer.

4. Connect positive (+) cable to positive post of dis-

charged battery (wired to starter or solenoid).

5. Connect the other end of same cable to same post

marked positive (+) on booster battery.

2. Add distilled water sufficient to cover the plate (fill to

the proper level near the end of the charge). If the

battery is extremely cold, allow it to warm before

adding water because the water level will rise as it

warms. Also, an extremely cold battery will not

accept a normal charge until it becomes warm.

6. Connect the second cable negative (-) to other post

of booster battery.

7. Make final connection on engine block of stalled

vehicle away from battery. Do not lean over batteries.

8. Start the engine of the vehicle with the booster bat-

tery. Wait a few minutes, then attempt to start the

engine of the vehicle with the discharged battery.

3. Always unplug or turn the charger off before attach-

ing or removing the clamp connections.

9. If the vehicle does not start after cranking for thirty

seconds, STOP PROCEDURE. More than thirty sec-

onds seldom starts the engine unless some mechan-

ical adjustment is made.

4. Carefully attach the clamps to the battery in proper

polarity (usually red to [+] positive and black to [-]

negative).

5. While charging, periodically measure the tempera-

ture of the electrolyte. If the temperature exceeds

125° F (51.6° C), or if violent gassing or spewing of

electrolyte occurs, the charging rate must be reduced

or temporarily halted to prevent battery damage.

10. After starting, allow the engine to return to idle

speed. Remove the cable connection at the engine

or frame. Then remove the other end of the same

cable from the booster battery.

11. Remove the other cable by disconnecting at the dis-

charged battery first and then disconnect the oppo-

site end from the booster battery.

12. Discard the damp cloths that were placed over the

battery vent caps.

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Troubleshooting, Adjustment & Service

THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES

Starter

Switch

Starter

Switch

Jumper Cable

Starting

Vehicle

Battery

Discharged

Vehicle

Battery

Jumper Cable

To Ground

Engine

Block

MAKE CERTAIN VEHICLES DO NOT TOUCH

Figure 44. Jump Starting

WARNING

Any procedure other than the preceding could

result in:

For your personal safety, use extreme care when

jump starting. Never expose battery to open flame

or electric spark – battery action generates

hydrogen gas which is flammable and explosive.

Do not allow battery acid to contact skin, eyes,

fabrics, or painted surfaces. Batteries contain a

sulfuric acid solution which can cause serious

personal injury or property damage.

(1) personal injury caused by electrolyte

squirting out the battery vents,

(2) personal injury or property damage due to

battery explosion,

(3) damage to the charging system of the

booster vehicle or of the immobilized

vehicle.

When removing or installing battery cables, dis-

connect the negative cable FIRST and reconnect

it LAST. If not done in this order, the positive ter-

minal can be shorted to the frame by a tool.

Do not attempt to jump start a vehicle having a

frozen battery because the battery may rupture or

explode. If a frozen battery is suspected, examine

all fill vents on the battery. If ice can be seen or if

the electrolyte fluid cannot be seen, do not

attempt to start with jumper cables as long as the

battery remains frozen.

To avoid engine damage, do not disconnect bat-

tery while engine is running. Be sure terminal

connections are tight before starting.

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Lawn Care

& Mowing Information

• Types of Grass, Climate and Conditions

• How and When to Water, Fertilize & Aerate

• How High to Mow the Grass

• When and How Often to Mow

• What Mowing Patterns to Use

GENERAL INFORMATION

Proper mowing is an important part of maintaining your

lawn in the best possible condition. A healthy and well

maintained lawn is better able to resist drought, weeds,

and other stresses. But too much maintenance is as

detrimental to your lawn as neglect. Proper care for your

lawn involves more than just “cutting the grass.” To have

a healthy lawn, you need to know:

• Proper Mowing Methods

• How to Solve Common Mowing Problems

TYPES OF GRASS, CLIMATE AND

CONDITIONS

A variety of grasses are commonly grown in household

lawns, but two main groups known as cool-season

grasses (varieties of bluegrass, ryegrass, and fescue),

and warm-season grasses (typically bermuda, buffalo

grass, and zoysia varieties) are the most common.

The cool-season grasses are better suited to cooler cli-

mates, and do not endure hot and dry weather as well as

warm-season grasses, but conversely, the warm-season

grasses do not grow as well in cooler climates. Most resi-

dential lawns are typically seeded with a mixture of these

grasses. (A local nursery or lawn center may help you to

identify what kind of grass your lawn contains from a

sample.)

HOW TO WATER YOUR LAWN

Knowing your climate and conditions is also important to

proper lawn care. Drier climates or conditions will require

additional watering, while wetter climates may require

more frequent mowing.

The best method of watering a lawn is to imitate a slow,

soaking rain, applying about 1 inch of water. A method

of verifying the amount that you have watered, is to place

several empty tin cans (low shallow cans work best) in

various spots around the lawn, and check the depth of

water in the can during the watering process.

HOW AND WHEN TO WATER,

FERTILIZE & AERATE

HOW TO FERTILIZE YOUR LAWN

Fertilizing with a slow-release fertilizer provides missing

nutrients which help create slow, even growth. While

opinions vary on the need for fertilizing, when and how

much to fertilize will be more a factor of the condition of

the lawn and soil than any routine. Remember that over-

fertilizing can cause harm, and that most fertilizing

should be applied in the spring so that it will release into

the lawn through the summer. For more information,

check with a local nursery or lawn care specialist, and

read and follow the fertilizer manufacturer’s instructions.

Every lawn’s watering needs are unique and are depen-

dent upon the type of grass and soil, the amount of local

rainfall, and other conditions. Most lawns are watered

too often, but with too little water. However too much

water can allow development of diseases with your lawn.

It is best to water the lawn only when necessary, and

then to water it slowly, evenly, and deeply—imitating

a slow, soaking rain.

WHEN TO WATER YOUR LAWN

AERATING YOUR LAWN

When the lawn begins to wilt, the grass’s color dulls, or

footprints stay compressed for more than a few seconds,

the lawn is beginning to dry out, and needs additional

moisture. The best time to water is early morning to allow

the water to soak deeply into the lawn and reduce the

amount that evaporates in the hot afternoon sun.

Consider aerating your lawn in spring. Using an aerator

to remove cores of soil from the lawn increases the

speed of clipping decomposition and encourages deeper

root growth by opening up the soil and permitting greater

movement of water, fertilizer and air.

TP 600-7000-01-UV-FD

LC-1

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Lawn Care & Mowing Information

HOW HIGH TO

Cut less than

MOW THE GRASS

1/3

Often cutting height is a

matter of personal prefer-

ence. Typically, you should

mow the grass when it is is

between three and five

Optimal

cutting point

at less than

1/3 from top

of grass blade

inches high. The proper

cutting height range for a

specific lawn will depend

upon several factors,

including the type of grass,

the amount of rainfall, the

prevailing temperature, and

the lawn’s overall condition.

Cutting down to this

area contributes to

thatch problems

Cutting the grass too short

causes weak, thin grass

plants, which are easily

damaged by dry periods

and pests. Cutting too short

is often more damaging

than allowing the grass to be slightly higher.

Letting grass grow a bit longer—especially when it is hot and

dry—reduces heat build-up, preserves needed moisture and

protects the grass from heat damage and other problems.

However, allowing grass to grow too high can cause thin turf

and additional problems.

1/3

Cutting off too much at one time shocks the plant’s growth

system and weakens the grass plants. A good rule of

thumb is the 1/3 rule: to cut no more than one third of

the grass height, and never more than 1 inch at a time.

The amount of grass you are able to cut in one pass is also

effected by the type of mowing system you are using (for

example, broadcasting with side discharge decks can

process a much larger volume of grass than mulching does).

1 inch

NOTE: We cover some specific mowing instructions for

mulching and broadcasting later in this Lawn Care section.

Proper Cutting Height

Cut Here On

First Pass

Cut

Tall Grass Requires Incremental Cutting

For extremely tall grass, set the cutting height at maxi-

mum for the first pass, and then reset it to the desired

height and mow a second or third time.

Here On

Second

Pass

Don’t cover the grass surface with a heavy layer of

clippings. Consider using a grass collection system

and starting a compost pile.

LC-2

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Lawn Care & Mowing Information

WHEN AND HOW OFTEN TO MOW

The time of day and condition of the grass greatly affect

the results you’ll get when mowing. For the best results,

follow these guidelines:

l Mow when the grass is between three and five inches

high.

l Mow with sharp blades. Short clippings of grass one

inch or shorter decompose more quickly than longer

blades. Sharp mower blades cut grass cleanly and

efficiently, preventing frayed edges which harm the

grass.

l Mow at time of day when the grass is cool and dry.

Late afternoon or early evening often provide these

ideal mowing conditions.

l Avoid mowing after rain or even heavy dew, and

never mulch when the grass is wet (moist grass does

not mulch well, and clumps beneath the mower

deck).

WHAT MOWING PATTERNS TO USE

Where possible, make one or two passes around the

outside of the area discharging the grass INTO the lawn

to keep the cut grass off fences and walks.

Always start mowing on a smooth, level area.

The size and type of area to be mowed will determine

the best mowing pattern to use. Obstructions such as

trees, fences and buildings, and conditions such as

slopes and grades must also be considered.

l Cut long straight strips overlapping slightly.

l Where possible, change patterns occasionally to

eliminate matting, graining or a corrugated appear-

ance.

l For a truly professional cut, mow across the lawn in

one direction, then recut the lawn by mowing perpen-

dicular to the previous cut.

Note: Always operate the engine at full throttle when

mowing.

If you hear the engine slowing down, you are mowing too

fast—using a slower ground speed will improve the cut-

ting efficiency of the blades and prevents many common

cutting problems. Use an appropriate ground speed for

the thickness and height of the grass you are cutting (3rd

gear or slower for manual gear models). If you hear the

engine slowing down you are mowing too fast, use a

slower ground speed.

The remainder of the mowing should be done in the

opposite direction so that the clippings are dispersed

OUT onto the area of lawn previously cut.

LC-3

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Lawn Care & Mowing Information

MOWING METHODS

Proper Broadcast Mowing

Broadcasting, or side-discharging, disperses fine clip-

pings evenly over the entire lawn. Many golf courses use

this method. Your mower has a deep dish deck to allow

freer circulation of clippings so they are broadcast evenly

over the lawn.

ENGINE SPEED & GROUND SPEED FOR BROADCASTING

Always operate the engine at full throttle when mowing.

If you hear the engine slowing down, you are mowing too

fast—using a slower ground speed will improve the cut-

ting efficiency of the blades and prevents many common

cutting problems.

slowing down you are mowing too fast, use a slower

ground speed.

HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING

ALWAYS use an appropriate ground speed for the thick-

ness and height of the grass you are cutting (3rd gear or

slower for manual gear models). If you hear the engine

Mow when the grass is 3-5 inches long. Do not cut the

grass shorter than 2 to 2-1/2 inches. Do not cut off more

that 1 inch of grass in a single pass.

Proper Mulching

Mulching consists of a mower

deck which cuts and recuts clip-

pings into tiny particles and

HOW MUCH GRASS TO MULCH

Mulching Action

The best mulching action typical-

ly results from cutting only the

which then blows them down

top 1/2 inch to 3/4 inch of grass

INTO the lawn. These tiny parti-

cles decompose rapidly into by-

products your lawn can use.

blade. This provides short clip-

pings which decompose properly

(much more quickly than longer

UNDER PROPER CONDI-

clippings). The ideal cutting

TIONS, your mulching mower will virtually eliminate

noticeable clippings on the lawn surface.

height will vary with climate, time of year, and quality of

your lawn. We recommend that you experiment with both

the cutting height and ground speed until you achieve

the best cut. Start with a high cutting height and using

progressively lower settings until you find a cutting height

that is matched to your mowing conditions and prefer-

ences.

NOTE: When mulching under heavy cutting conditions, a

rumbling sound may be present and is normal.

MULCHING REQUIRES EXCELLENT MOWING

CONDITIONS

Mulching mowers cannot function properly if the grass is

wet, or if the grass is simply to high to cut. Even more

than normal mowing, mulching requires that the grass be

dry and the the appropriate amount is cut.

Do not use the mower as a mulching mower during the

first two or three mowings in the spring. The long grass

blades, quick growth, and often wetter conditions are

more suitable for broadcasting (side-discharging) or

grass bagging operation.

ENGINE SPEED & GROUND SPEED FOR BROADCASTING

Use full engine throttle matched with a slow ground

speed so that clippings will be finely cut. Ground speed

while mulching should be HALF of the speed that would

be used when broadcasting (side discharging) under

similar conditions. Since mulching requires more horse-

power than broadcasting, using a slower ground speed is

vitally important for proper mulching operation.

LC-4

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Lawn Care & Mowing Information

• Reduce the evaporation of water from your lawn.

• Provide a cushioning layer to reduce lawn wear.

• Moderate soil temperature.

TIPS On Dealing With Clippings

Clippings are beneficial to your lawn. A common mis-

conception about clippings is that they automatically

lead to thatch—this is untrue. Short clippings produced

by broadcasting and clippings produced by mulching

methods actually contribute to a healthy lawn

because they:

• Clippings act as a safe, non-polluting and inexpen-

sive fertilizer that nourishes your lawn. Fresh cut

grass blades are 85% water, and are a rich source

of nitrogen which is essential to lush growth. And

one garbage bag of clippings contains about 1/4 lb.

of usable organic nitrogen.

COMPOSTING

The best way to recycle excess clippings and leave your

lawn looking immaculate is to collect them with an effi-

cient collection system and deposit them in a compost

pile. A compost pile is a collection of grass, leaves, and

other organic wastes which—when properly tended—

decompose into an odorless, topsoil material. This

material, in turn, acts as an inexpensive fertilizer for your

lawn and garden.

How to start a healthy compost pile:

1 Build a bin using bricks, fencing, cement blocks, etc. or pur-

chase a prefabricated bin from a garden store. The bin

should also have venting on each side and from the bottom

to the top.

2 Fill the bin with alternating layers of yard waste. Follow this

recipe:

First layer: 3-4 inches of chopped brush or other coarse

material.

Second layer: 6-8 inches of mixed leaves, grass clippings,

sawdust, etc. Materials should be "sponge damp."

Third layer: 1 inch of soil to add micro-organisms that help

break down organic matter.

Fourth layer: 1-2 inches of manure to provide the nitrogen

needed by micro-organisms.

Keep adding layers until the bin is almost full. Top off with

a 4-6 inch layer of straw and scoop out a "basin" to catch

rain water.

3 Four or five days later the pile will reach temperatures of

140-160 degrees. At this time you'll notice it settling, a

good sign your compost is working properly.

4 After 5-6 weeks, fork materials into a new pile, turning the

outside of the old heap into the center of the new one. Add

water if necessary. The compost should be ready to use

within three to four months when dark brown, crumbly, and

earthy-smelling.

LC-5

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Lawn Care & Mowing Information

SOLUTIONS FOR COMMON MOWING PROBLEMS

Streaking

Streaking is when thin strips of uncut grass are left

behind the mower. Streaking is usually caused by

operator error or poor blade maintenance.

CAUSE

SOLUTION

Blades are not sharp

Blades are worn down too far

Engine speed is too slow

Sharpen your blades

Replace your blades

Always mow at full throttle

Slow down

Ground speed is too fast

Deck is plugged with grass

Not overlapping cutting rows enough

Not overlapping enough when turning

Clean out the mower

Overlap your cutting rows

When turning your effective cutting width

decreases–overlap more when turning

Stepped Cutting

Stepped cutting is sharp ridges or uneven levels left in

the lawn surface. Stepped cutting is usually caused by

mower deck damage or misadjustment, or damage to

mower blades.

CAUSE

SOLUTION

Deck is not leveled correctly

Tires are not properly inflated

Blades are damaged

Level the deck correctly

Check and inflate the tires

Replace the blades

Deck shell is damaged

Mower spindle is bent or loose

Blades are installed incorrectly

Repair or replace the deck

Repair or replace the spindle

Reinstall the blades correctly

LC-6

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Lawn Care & Mowing Information

Uneven Cutting

Uneven cutting is waviness or smooth troughs in the

lawn surface. Uneven cutting is usually caused by

mower deck damage or misadjustment.

CAUSE

SOLUTION

Deck is not leveled correctly

Blades are dull or worn

Blades are damaged

Level the deck correctly

Sharpen or replace the blades

Replace the blades

Deck is clogged with grass clippings

Deck shell is damaged

Mower spindle is bent or loose

Blades are installed incorrectly

Clean out the deck

Repair or replace the deck

Repair or replace the spindle

Reinstall the blades correctly

Scalping

Scalping is when the mower deck comes close to or hits

the ground. Scalping can be caused by the mower deck

misadjustment, unevenness in the lawn, or by mower

deck bouncing because the ground speed is too fast.

CAUSE

SOLUTION

Lawn is uneven or bumpy

Mower deck cutting height is set too low

Ground speed is too fast

Roll or level the lawn

Raise the cutting height

Slow down

Deck is not leveled correctly

Tire pressure is low or uneven

Correctly level the deck

Check and inflate the tires

Stingers

Stingers are sparse patches of uncut grass left behind

the mower. Stingers are usually caused by operator

error or poor blade maintenance.

CAUSE

SOLUTION

Blades are not sharp or are nicked

Blades are worn down too far

Engine speed is too slow

Sharpen your blades

Replace your blades

Always mow at full throttle

Slow down

Ground speed is too fast

Deck is plugged with grass

Clean out the mower

LC-7

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Common International Symbols

PTO Clutch

Choke

Fast (Throttle)

Slow (Throttle)

Parking Brake

Brake

Throttle

Fuel

Mower Cutting

Height Adjustment

Headlights

Technical Manuals

Additional Technical Literature Available

Operators Manuals

Additional copies of this manual are available, (and as part

of our product support commitment, we maintain a stock of

printed operators manuals going back many years!)

Parts Manuals

Fully illustrated parts manuals are also available —

these manuals show all of the product’s components in

exploded views (“3D” illustrations which show the relationship of

the parts and how they go together), as well as giving the replace-

ment part numbers and quantities used. Important assembly notes and

special torque values are included in these manuals.

Model:

For the applicable manuals currently available for

your model, contact your local dealer. Have the

information listed in the box at the right available

when making in your request.

Serial No.:

Your Name:

Address:

City, State, Zip:

Visa/Mastercard No.:

Card Expiration Date:

LC-8

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Notes

LC-9

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