Ferris Industries Lawn Mower 5900633 User Manual

OPERATOR’S  
MANUAL  
Comfort Control DD Series  
Walk-Behind Mowers  
Combo Models:  
Tractor:  
Model Number:  
5900633  
5900635  
5900637  
Mel Number:  
677  
5900678  
5900679  
5900680  
5900688  
5900689  
5900727  
5900973  
5900974  
5900975  
5900976  
5900552  
5900553  
5900555  
5900554  
Description  
Description  
CCWKAV1948  
CCWKAV1952  
CCWKAV2552  
CCWKAV2561  
CCWKAV1948CE  
CCWKAV2552CE  
CCWKAV1948SDCE  
CCWKAV2652  
CCWKAV2661  
CCWKAV2048  
CCWKAV2052  
CCWKAV2148  
CCWKAV2152  
CCWKAV2452  
CCWKAV2461  
CCWKAV19,  
CCWKAV25,  
CCWKAV19CE,  
CCWKAV25CE,  
CCWKAV26,  
5900638  
5900972  
Mower Deck:  
Model Number:  
5900636  
5900644  
5900645  
Description  
CCW/48, 48” Cut  
CCW/52, 52” Cut  
CCW/61, 61” Cut  
CCW/48CE, 48” Cut  
CCW/52CE, 52” Cut  
5900646  
5900647  
This manual is available in Spanish. For a copy, contact your Ferris dealer or www.ferrisindustries.com.  
Este manual está disponible en Español. Para obtener una copia, póngase en contacto con su  
5100647  
Revision W  
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Table of Contents  
Safety Rules & Information............................... 2  
Identification Tags ............................................. 8  
Safety Decals...................................................... 9  
Safety Interlock System .................................. 10  
Safety Icons...................................................... 11  
Features & Controls......................................... 12  
Control Functions (S/N: 2013964104 & Below) ....12  
Control Functions (S/N: 2013964105 & Above) ....14  
Operation  
General Operating Safety......................................16  
Checks Before Starting .........................................16  
Starting the Engine................................................17  
Stopping the Mower..............................................17  
Driving the Mower .................................................18  
Mowing..................................................................20  
Mowing Recommendations...................................20  
Mowing Methods...................................................21  
Pushing the Mower by Hand.................................22  
Storage..................................................................23  
Starting After Long Term Storage .........................23  
Regular Maintenance  
Maintenance Schedule .........................................24  
Checking Tire Pressures.......................................25  
Checking/Adding Fuel...........................................25  
Fuel Filter ..............................................................25  
Oil & Filter Change................................................25  
Check Hydraulic Oil Level.............................26  
Check / Change Air FIlter......................................26  
Lubrication ............................................................27  
Cleaning the Battery and Cables...........................28  
Servicing the Mower Blades..................................29  
Troubleshooting, Adjustments & Repair  
Troubleshooting the Mower.............................30  
Troubleshooting the Mower Deck ....................31  
Troubleshooting Common Cutting Probls ........32  
Mowing Height Adjustment ............................33  
Deck Lift Rod Timing Adjustment.......................33  
Deck Leveling Adjustment.....................................34  
Mower Belt Replacement......................................35  
Transmission Drive Belt Replacement ..................37  
Transmission Neutral & Tracking Adjustments .....38  
Transmission Maintenance & Service...................39  
Battery Service......................................................40  
Specifications................................................... 42  
Slope Identification Guide............................... 43  
NOTE: In this manual, “left” and “right” are referred to as  
seen from the operating position.  
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Safety Rules & Information  
Operating Safety  
Congratulations on purchasing a superior-quality piece of  
lawn and garden equipment. Our products are designed and  
manufactured to meet or exceed all industry standards for safety.  
Do not operate this machine unless you have been trained.  
Reading and understanding this operator’s manual is a way to  
train yourself.  
Power equipment is only as safe as the operator. If it is misused,  
or not properly maintained, it can be dangerous! Remember, you  
are responsible for your safety and that of those around you.  
Use common sense, and think through what you are doing. If  
you are not sure that the task you are about to perform can be  
safely done with the equipment you have chosen, ask a  
professional: contact your local authorized dealer.  
Read the Manual  
The operator’s manual contains important safety  
information you need to be aware of BEFORE you  
operate your unit as well as DURING operation.  
Safe operating techniques, an explanation of t
product’s features and controls, and maintenan
information is included to help you get the most out of  
your equipment investment.  
Be sure to completely read the Safety Rules and  
Information found on the following pages. Also  
completely read the Operation section.  
Children  
Tragic accidents can occur with children. Do  
not allow them anywhere near the area of  
operation. Children are often attracted to the  
unit and mowing activity. Never assume that  
children will remain where you last saw them.  
If there is a risk that children may enter the  
area where you are mowing, have another  
responsible adult watch them.  
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Safety Rules & Information  
Slope Operation  
You could be seriously injured if you use this unit on too steep of  
a slope. Using the unit on a slope that is too steep where you do  
not have adequate footing and unit traction (and control) can cause  
you to lose control and possibly slip and fall or roll the unit over.  
Always mow across slopes, not up and down (you could slip and  
fall.)  
Also, note that the surface you are on can greatly impact your  
ability to safely operate this machine. Wet grass or soft soil can  
seriously affect your footing and traction of the unit. Do not  
operate on slopes that are slippery, wet, or have soft soil.  
Thrown Objects  
This unit has spinning mower blades. These blades can up and  
throw debris that could seriously injure a bystander. Be suto clean  
up the area to be mowed and remove objects that could be thrown by  
the blade BEFORE you start mowing.  
Do not operate this unit without the entire grascher or discharge  
guard (deflector) in place.  
Also, do not allow anyone in the area while the unit is runnin
someone does enter the area, shut the unit off immediatuntil they  
leave.  
Moving Parts  
This equipment has many moving parts that can injure  
you or someone else. However, if you stay in the  
operator zone (area behind the handles and controls),  
and follow the safety rules in this operator’s manual, the  
unit is safe to operate.  
The mower deck has spinning mower blades that can  
amputate hands and feet. Do not allow anyone near the  
unit while it is running! Keep safety devices (guards,  
shields, and switches) in place and working.  
To help you, the operator, use this equipment safely, it  
is equipped with an operator-present safety system. Do  
NOT attempt to alter or bypass the system. See your  
dealer immediately if the system does not pass all the  
safety interlock system tests found in this manual.  
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Safety Rules & Information  
Fuel and Maintenance  
Always disengage all drives, shutoff the engine and  
remove the key before doing any cleaning, refueling or  
servicing.  
Gasoline and its vapors are extremely flammable. Do not  
smoke while operating or refueling. Do not add fuel while  
engine is hot or running. Allow engine to cool for at least  
3 minutes prior to adding fuel.  
Do not add fuel indoors, in an enclosed trailer, garage or  
other enclosed area that is not well ventilated. Gasoline  
spills should be cleaned up promptly and before operation  
begins.  
Gasoline should be stored only in sealed containers  
approved for fuel.  
Proper maintenance is critical to the safety and  
performance of your unit. Keep the unit free of  
grass, leaves and excess oil. Be sure to perform the  
maance procedured in this manual, especially  
periocally testing the safety system.  
Enclosed Areas  
Only operate this unit outdoors and  
away from unventilated areas such as  
inside garages or enclosed trailers.  
The engine emits poisonous carbon  
monoxide gas and prolonged exposure  
in an enclosed area can result in  
serious injury or death.  
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Safety Rules & Information  
Read these safety rules and follow them closely. Failure to obey these rules could result in loss  
of control of unit, severe personal injury or death to you, or bystanders, or damage to property or  
equipment. This mowing deck is capable of amputating hands and feet and throwing objects.  
The triangle  
in text signifies important cautions or warnings which must be followed.  
2. Mow only in the daylight or with good artificial  
light, keeping away from holes and hidden  
TRAINING  
1. Read, understand, and follow all instructions in  
the manual and on the unit before starting. If the  
operator(s) or mechanic(s) can not read English  
it is the owner’s responsibility to explain this  
material to them.  
hazards.  
3. Be sure all drives are in neutral and parking brake  
is engaged before starting engine. Only start  
engine from the operator’s position. Use seat  
belts if provided.  
4. Be sure of your footing while using pedestrian  
controlled equipment, especially when backing up.  
Walk, don’t run. Reduced footing could cause  
slipping.  
5. Slow down and use extra care on hillsides. Be  
sure to travel in the recommended direction on  
hillsides. Turf conditions can affect the machines  
stability. Use caution when operating near drop-  
offs.  
6. Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while traveling in reverse.  
Be aware of the wer discharge direction and do  
not point it at an. Do not operate the mower  
without either the entire grass catcher or the  
deflector in place.  
8. Slow down and use caution when making turns  
and when changing directions on slopes.  
9. Never raise deck with the blades running.  
10. Never leave a running unit unattended. Always  
engage the PTO, set parking brake, stop  
gine, and remove keys before dismounting.  
Keep hands and feet away from the cutting units.  
1. Turn off the PTO switch to disengage the blades  
when not mowing.  
12. Never operate with guards not securely in place.  
Be sure all interlocks are attached, adjusted  
properly and functioning properly.  
13. Never operate with the discharge deflector raised,  
removed or altered, unless using a grass catcher.  
14. Do not change the engine governor setting or  
overspeed the engine.  
2. Become familiar with the safe operation of the  
equipment, operator controls, and safety signs.  
3. All operators and mechanics should be trained.  
The owner is responsible for training the users.  
4. Only allow responsible adults, who are familiar  
with the instructions, to operate the unit.  
5. Never let children or untrained people operate  
or service the equipment. Local regulations may  
restrict the age of the operator.  
6. The owner/user can prevent and is responsible  
for accidents or injuries occurring to themselves,  
other people or property.  
7. Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
PREPARATION  
1. Evaluate the terrain to determine what  
accessories and attachments are needed to  
properly and safely perform the job. Use only  
accessories and attachments approved by the  
manufacturer.  
2. Wear appropriate clothing including safety shoes,  
safety glasses and ear protection. Long hair
loose clothing or jewelry may get tangled in  
moving parts.  
3. Inspect the area where the equipmis to be  
used and remove all objects sucrocks, toys  
and wire, which can be thrown by te machine.  
4. Use extra care when handling gasoline and  
other fuels. They are flammable and vapors are  
explosive.  
15. Stop on level ground, lower implements,  
disengage drives, engage parking brake, shut off  
engine before leaving the operator’s position for  
any reason including emptying the grass catchers  
or unclogging the chute.  
16. Stop equipment and inspect blades after striking  
objects or abnormal vibration occurs. Make  
necessary repairs before resuming operations.  
17. Keep hands and feet away from the cutting units.  
18. Look behind and down before backing up to be  
sure of a clear path.  
a) Use only an approved container.  
b) Never remove fuel cap or add fuel with the  
engine running. Allow engine to cool before  
refueling. Do not smoke.  
c) Never refuel or drain the machine indoors.  
5. Check that operator’s presence controls, safety  
switches and shields are attached and functioning  
properly. Do not operate unless they are  
functioning properly.  
19. Never carry passengers and keep pets and  
bystanders away.  
20. Do not operate the unit while under the influence  
of alcohol or drugs.  
21. Slow down and use caution when making turns  
and crossing roads and sidewalks. Stop blades if  
not mowing.  
22. Use care when loading or unloading the machine  
into a trailer or truck.  
OPERATION  
1. Never run an engine in an enclosed area.  
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Safety Rules & Information  
23. Use care when approaching blind corners, shrubs,  
trees or other objects that may obscure vision.  
24. To reduce fire hazard, keep unit free of grass,  
leaves & excess oil. Do not stop or park over dry  
leaves, grass or combustible materials.  
6. Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed  
or direction.  
7. See your authorized dealer for recommendations  
of available weights to improve stability.  
Do Not  
1. Avoid starting, stopping, or turning on a slope.  
If tires lose traction (i.e. machine stops forward  
motion on a slope), disengage the blade(s) (PTO)  
and drive slow off the slope.  
WARNING  
It is a violation of California Public Resource  
Code, Section 4442, to use or operate the  
engine on any forest-covered, brush-covered  
or grass-covered land unless the exhaust  
system is equipped with a spark arrester,  
as defined in Section 4442, maintained in  
effective working order. Other states or federal  
jurisdictions may have similar laws. Contact  
an Authorized Service Dealer to obtain a spark  
arrester designed for the exhaust system  
installed on this engine.  
2. Do not turn on slopes unless necessary, and then,  
turn slowly.  
3. Do not mow near drop-offs, ditches, or  
embankments. The operator could lose footing or  
balance or mower could suddenly turn over if a  
wheel is over the edge of a cliff or ditch, or if an  
edge caves in.  
4. Do not mow on wet grass. Reduced footing or  
traction could cause sliding.  
5. Do not mow excessively steep slopes.  
6. Do not use grass catcher on steep slopes.  
25. OSHA regulations may require the use of hearing  
protection when exposed to sound levels greater  
than 85 dBA for an 8 hour time period.  
CHILDREN  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted  
to the unit and the mowing activity. Never assume that  
ldren will remain re you last saw them.  
Keep children outhe mowing area and under  
the watchful care of another responsible adult.  
2. Be alert and turn unit off if children enter the area.  
3. Before and during reverse operation, look behind  
and down for small children.  
CAUTION  
This machine produces sound levels  
in excess of 85 dBA at the operator’s  
ear and can cause hearing loss  
though extended periods of exposure.  
Wear hearing protection when operating this  
machine.  
4. Never allow children to operate the unit.  
5. se extra care when approaching blind corners,  
ubs, trees, or other objects that may obscure  
vsion.  
SLOPE OPERATION  
Slopes are a major factor related to loss-of-control and  
tip-over accidents, which can result in severe injury or  
death. All slopes require extra caution. If you cannot  
back up the slope or if you feel uneasy on it, do not  
drive on it.  
EMISSIONS  
1. Engine exhaust from this product contains  
chemicals known, in certain quantities, to cause  
cancer, birth defects, or other reproductive harm.  
2. Look for the relevant Emissions Durability Period  
and Air Index information on the engine emissions  
label.  
WARNING  
Operating on steep slopes can csliding  
and loss of steering, control and rllover.  
Select slow ground speed before driving onto  
slope. Use extra caution when operating on  
slopes with rear-mounted grass catchers.  
Mow across the face of slopes, not up and  
down, use caution when changing directions  
and DO NOT START OR STOP ON SLOPE.  
IGNITION SYSTEM (GASOLINE MODELS)  
1. This spark ignition system complies with Canadian  
ICES-002.  
Do  
1. Mow across slopes, not up and down.  
2. Remove obstacles such as rocks, tree limbs, etc.  
3. Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the unit. Tall grass can hide  
obstacles.  
4. Use slow speed. Choose a slow speed so that  
you will not have to stop or change speed while  
on the slope.  
5. Use extra care with grass catchers or other  
attachments. These can change the stability of  
the unit.  
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Safety Rules & Information  
mufflers, and engine to prevent fires. Clean up oil  
or fuel spillage.  
SERVICE AND MAINTENANCE  
To avoid personal injury or property damage, use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
10. Let engine cool before storing and do not store  
near flame.  
11. Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
12. Park machine on level ground. Never allow  
untrained personnel to service machine.  
13. Use jack stands to support components when  
required.  
Safe Handling of Gasoline  
1. Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
2. Use only approved gasoline containers.  
3. Never remove the gas cap or add fuel with the  
engine running. Allow the engine to cool before  
refueling.  
14. Carefully release pressure from components with  
stored energy.  
15. Disconnect battery or remove spark plug wire  
before making any repairs. Disconnect the  
negative terminal first and the positive last.  
Reconnect positive first and negative last.  
16. Use care when checking blades. Wrap the  
blade(s) or wear gloves, and use caution when  
servicing them. Only replace blades. Never  
straighten or weld them.  
4. Never fuel the machine indoors.  
5. Never store the machine or fuel container where  
there is an open flame, spark, or pilot light such  
as near a water heater or other appliance.  
6. Never fill containers inside a vehicle or on a  
truck bed with a plastic bed liner. Always place  
containers on the ground away from your vehicle  
before filling.  
17. Keep hands and feet away from moving parts.  
If possible, do not make adjustments with the  
engine running.  
7. Remove gas-powered equipment from the truck  
or trailer and refuel it on the ground. If this is not  
possible, then refuel such equipment on a trailer  
with a portable container, rather than from a  
gasoline dispenser nozzle.  
8. Keep nozzle in contact with the rim of the fuel tank  
or container opening at all times until fueling is  
complete. Do not use a nozzle lock-open device.  
9. If fuel is spilled on clothing, change clothing  
immediately.  
10. Never over-fill the fuel tank. Replace gas cap and  
tighten securely.  
11. Use extra care in handling gasoline and other  
fuels. They are flammable and vapors are  
explosive.  
12. If fuel is spilled, do not attempt to start the engine  
but move the machine away from the area of  
spillage and avoid creating any source of ignition  
until fuel vapors have dissipated.  
13. Replace all fuel tank caps and fuel container caps  
securely.  
18. Charge batteries in an open well ventilated area,  
away from spark and flames. Unplug charger  
before connecting or disconnecting from battery.  
Wear protective clothes and use insulated tools.  
19. Grass catcher components are subject to wear,  
damage, and deoration, which could expose  
moving parts or w objects to be thrown.  
Frequently check components and replace  
with manufacturer’s recommended parts, when  
necessary.  
20. Check brake operation frequently. Adjust and  
service as required.  
21. Use only factory authorized replacement parts  
en making repairs.  
22ways comply with factory specifications on all  
settings and adjustments.  
3. Only authorized service locations should be  
utilized for major service and repair requirements.  
24. Never attempt to make major repairs on this unit  
unless you have been properly trained. Improper  
service procedures can result in hazardous  
operation, equipment damage and voiding of  
manufacturer’s warranty.  
Maintenance and Storage  
1. Always observe safe refueling and l  
handling practices when refuelinunit after  
transportation or storage.  
25. Units with hydraulic pumps, hoses, or motors:  
WARNING: Hydraulic fluid escaping under  
pressure may have sufficient force to penetrate  
skin and cause serious injury. If foreign fluid is  
injected into the skin it must be surgically removed  
within a few hours by a doctor familiar with this  
form of injury or gangrene may result. Keep body  
and hands away from pin holes or nozzles that  
eject hydraulic fluid under high pressure. Use  
paper or cardboard, and not hands, to search for  
leaks. Make sure all hydraulic fluid connections  
are tight and all hydraulic hoses and lines are in  
good condition before applying pressure to the  
system. If leaks occur, have the unit serviced  
immediately by your authorized dealer.  
26. WARNING: Stored energy device. Improper  
release of springs can result in serious personal  
injury. Springs should be removed by an  
authorized technician.  
2. Always follow the engine manual instructions for  
storage preparations before storing the unit for  
both short and long term periods.  
3. Always follow the engine manual instructions for  
proper start-up procedures when returning the unit  
to service.  
4. Never store the machine or fuel container inside  
where there is an open flame, such as in a water  
heater. Allow unit to cool before storing.  
5. Shut off fuel while storing or transporting. Do not  
store fuel near flames or drain indoors.  
6. Keep all hardware, especially blade attachment  
bolts, tight and keep all parts in good working  
condition. Replace all worn or damaged decals.  
7. Never tamper with safety devices. Check their  
proper operation regularly.  
8. Disengage drives, lower implement, set parking  
brake, stop engine and remove key or disconnect  
spark plug wire. Wait for all movement to stop  
before adjusting, cleaning or repairing.  
9. Clean grass and debris from cutting units, drives,  
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Identification Numbers  
Identification Numbers  
Power Head  
Identification Tag  
North American  
Models  
PRODUCT IDENTIFICATION  
XXXX  
XXX  
min  
kW  
XXXXXXXXXXXXXXX  
MODEL XXXXXXX  
Mower Deck  
kg  
XX
Identification Tag  
SERIAL  
XXXXXXXX  
NO  
CE Models  
Fig. 1 Location of Identification Tags.  
XXX  
0
123456 789012  
20xx  
Briggs  
&
Stratton Power Product Group, LLC  
XXXXXXXXXXXXXXXXXX  
XXXXXXXXXXXXXXXXXX  
Assembled in U.S.A  
When contacting your authorized dealer for  
replacement parts, service, or information you  
MUST have these numbers.  
Record your model/serial number and engine serial  
numbers on the space provided for easy access.  
These numbers can be found in the locations shown.  
NOTE: For location of engine identification numbers,  
refer to the engine owner’s manual.  
B
G
H
I
CE IDENTIFICATION TAG  
A
PRODUCT IDENTIFICATION  
MARKINGS  
A. Manufacturer’s Identification Number  
B. Product Description  
C
XXXX  
XXX  
min  
kW  
XXXXXXXXXXXXXXX  
MODEL XXXXXXX  
J
kg  
XXX  
SERIAL  
XXXXXXXX  
NO  
C. Serial Number  
XXX  
0
123456 789012  
20xx  
D. Manufacturer’s Address  
E. CE Compliance Logo  
Briggs  
XXXXXXXXXXXXXXXXXX  
XXXXXXXXXXXXXXXXXX  
&
Stratton Power Product Group, LLC  
Assembled in U.S.A  
D
F
F. Year of Manufacture  
E
G. Maximum Engine Speed in Rotations per Minute  
H. Power Rating in Kilowatts  
I. Mass of Unit in Kilograms  
J. Sound Power in Decibels*  
This unit complies with European Harmonized Lawn Mower  
Standard EN 836, European Machinery Directive 2006/42/  
EC, and European EMC Directive 2004/108/EEC  
* Tested according to 2000/14/EC  
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Safety Decals  
SAFETY DECALS  
Before operating your unit, read the safety decals.  
The cautions and warnings are for your safety.  
To avoid a personal injury or damage to the unit,  
understand and follow all the safety decals.  
ALL MODELS  
1
WARNING  
If any safety decals become worn or damaged, and  
cannot be read, order replacement decals from your  
local dealer.  
1
NORTH AMERICAN MODELS  
4, 5  
2
2
6
DANGER  
3, 7, 8  
Amputation and thrown objects hazard  
Keep hands and feet  
away from deck.  
3
Do not operate mower  
unless discharge chute  
or entire s catcher  
is in its place.  
7101665  
4
3, 7, 8  
CE MODELS (EXPORT)  
5
7
8
6
This decal is installed on the battery for CE models only.  
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Safety Interlock System / Safety Icons  
SAFETY ALERT SYMBOL &  
SIGNAL WORDS  
SAFETY INTERLOCK  
SYSTEM  
The alert symbol  
is used to identity safety  
information about hazards that can result in personal  
injury. A signal word (DANGER, WARNING, or  
CAUTION) is used with the alert symbol to indicate  
the likelihood and the potential severity of the injury.  
In addition, a hazard icon may be used to represent  
the type of hazard. An explanation of hazard levels  
and icons are as follows:  
This unit is equipped with safety interlock switches.  
These safety systems are present for your safety,  
do not attempt to bypass safety switches, and never  
tamper with safety devices. Check their operation  
regularly.  
Operational SAFETY Checks  
DANGER  
Test 1 — Engine should NOT crank if:  
• PTO switch is engaged, OR  
This indicates a hazard which, if not avoided, will  
result in serious injury or death.  
• Parking brake is not engaged, OR  
WARNING  
• Motion control handle is not in the NEUTRAL  
position  
This indicates a hazard which, if not avoided, could  
result in serial injury or death.  
Test 2 — Engine SHOULD crank if:  
• PTO switch is NOT engaged, AND  
• Parking brake is engaged, AND  
CAUTION  
This indicates a hazard which, if not avoided, might  
sult in minor or derate injury.  
• Motion control handle is in the NEUTRAL position  
CAUTION or NOTICE  
Test 3 — Engine should SHUT OFF if:  
These messages presented without the alert symbol  
indicate a situation where the unit or property could  
be damaged.  
• Operator releases the operator presence hadles  
with PTO engaged, OR  
• Operator releases the operator preence andles  
with parking brake disengaged.  
Test 4 — Blade Brake Check  
Mower blades and mower drive belt should come o  
a complete stop within seven seconds after elec
PTO switch is turned off (or operator releasehe  
operator presence handles). If mower ive elt does  
not stop within seven seconds, see dealer.  
NOTE: Once the engine has stopped, PTO switch  
must be turned off, parking brake must be engaged,  
and the motion control handle must be returned to  
the NEUTRAL position in order to start the engine.  
WARNING  
If the unit does not pass a safety test, do not  
operate it. See your authorized dealer. Under  
no circumstance should you attempt to defeat  
the purpose of the safety interlock system.  
10  
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CE Safety Icons  
Danger: Machine Rollover.  
NORTH AMERICAN SAFETY ICONS  
Operating on steep slopes can  
cause sliding and loss of steering,  
control and rollover.  
Danger: Dismemberment.  
This machine can crush and cut.  
Keep hands away from belts and  
pulleys.  
A
B
C
G
D
H
Warning : Fire hazard  
Keep children, open flames and  
sparks away from the battery,  
which could ignite explosive gases.  
E
F
Warning: Sulfuric acid can cause  
blindness or severe burns  
Callout Description  
Always wear safety goggles or a  
face shield when working on or  
near a battery.  
A
B
C
D
E
F
Alert  
Read the Manual  
Fire Hazard  
Warning: Batteries produce  
explosive gases  
Read and understand the  
Operator’s Manual before using  
this machine.  
Go Across Slopes, Not Up and Down  
Rollover Hazard  
Amputation - Hand in Blade  
Amputation - Foot in Blade  
Thrown Objects  
portant: Do not card a  
ery in the tras
G
H
Contact local authorities for  
disposal and/or recycling of  
batteries.  
CE SAFETY ICONS  
Warning: Read Operator’s  
Manual.  
Read and understand the  
Operator’s Manual before using  
this machine.  
Danger: Fire Hazard.  
Keep unit free of grass, leaves and  
excess oil. Do not add fuel while  
engine is hot or running. Stop  
engine and allow to cool for at least 3 minutes prior to  
adding fuel. Do not add fuel indoors, in an enclosed  
trailer, garage or other enclosed areas. Clean up  
spilled fuel. Do not smoke while operating this  
machine.  
Danger: Thrown Objects.  
This machine is capable of  
throwing objects and debris. Keep  
bystanders away.  
Danger: Dismemberment.  
This mower deck can amputate  
limbs. Keep hands and feet away  
from blades.  
Danger: Carbon Monoxide  
Poisoning.  
Do not operate the engine in an  
unventilated area.  
11  
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Features & Controls  
S/N: 2013964104 & Below  
Please take a moment and familiarize  
yourself with the name, location, and  
function of these controls so that you will  
etter understand the safety and operating  
instructions provided in this manual.  
CONTROL FUNCTIONS  
The information below briefly describes the functif individual controls. Starting, stopping, driving, and  
mowing require the combined use of severaontrols applied in specific sequences. To learn what combination  
and sequence of controls to use for vus tasks see the OPERATION section.  
Forward Speed Control Lever  
Left Hand Forward Speed Override  
Lever  
Reverse Speed Control Levers  
These levers control the ground speed of the mower.  
Right Hand Forward Speed Override  
Lever  
The forward speed override levers were designed  
to provide increased traction and controllability for  
operation on slopes and sidehills.  
The forward lever control the forward ground speed of  
both drive wheels.  
The left reverse lever controls the steering and  
reverse ground speed of the left drive wheel and the  
right reverse lever controls the steering and reverse  
ground speed of the right drive wheel.  
To increase the speed of the left drive tire press the  
Left Hand Forward Speed Override Lever down.  
NOTE: The further a lever is moved away from the  
neutral position the faster the drive wheel will turn.  
See the Operation section for steering instructions.  
To increase the speed of the right drive tire press the  
Right Hand Forward Speed Override Lever down.  
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Features & Controls  
Ignition Switch  
Choke  
The ignition switch starts and stops the engine, it has  
three positions:  
Close the choke for cold starting. Open the choke  
once the engine starts. A warm engine may not  
require choking. Pull the knob UP to close the choke.  
Push to knob DOWN to open the choke.  
OFF  
RUN  
Stops the engine and shuts off the  
electrical system.  
Allows the engine to run and  
powers the electrical system.  
Neutral Return Pedal  
The neutral return pedal provides a hands-free  
return to neutral. This is used in conjunction with the  
Reverse Speed Control Levers (B) to properly stop  
the machine.  
START Cranks the engine for starting.  
NOTE: Never leave the ignition switch in the RUN  
position with the engine stopped–this drains the  
battery.  
See the Operation section for steering instructions.  
Parking Brake Handle  
Fuel Tank Cap  
The parking brake is released by pushing DOWN on  
the parking brake handle until it stops. To engage  
the parking brake, pull UP on the handle until it locks  
over center.  
To remove the cap, turn counterclockwise.  
Cutting Height Adjust Handle  
The Cutting height adjust handle controls the mower  
cuttng height. To adjusthe mower cutting height,  
turn the crank handle clockwise to raise the cutting  
ht. Turn the crandle counterclockwise to  
lower the cutting height.  
DISENGAGE Releases the parking  
brake.  
ENGAGE  
Locks the parking brake.  
x
Auxillary Engine Kill/Operator  
PTO (Power Take Off) Switch  
The PTO switch engages and disengages the mower.  
Pull UP on the switch to engage, and push DOWN to  
disengage.  
Presence Lever  
Thiever is a major factor in the safety interlock  
stem of the mower. The engine kill/operator  
presence handles are sensitive to touch, and if  
you wear gloves while operating this machine, the  
handles may not detect your presence. The operator  
must be touching the handles or have the auxillary  
lever depressed in order to deactivate the engine kill  
system. The operator must be in the operator’s area  
touching the handles or depress the auxillary lever to  
engage the Engine Kill / Operator Presence Safety  
System before disengaging the parking brake and  
engaging the PTO switch.  
Engine Kill/Operator Presence  
Handles  
These handles are a major factor in afety  
interlock system of the mower. The hndles are  
sensitive to touch, and if you release the handles  
while operating the machine, the machine will stall.  
The operator must be touching the handles in order to  
deactivate the engine kill system. The operator must  
be in the operator’s area touching the handles to  
engage the Engine Kill / Operator Presence Handles  
before disengaging the parking brake and engaging  
the PTO switch. Also, see Auxillary Engine Kill/  
Operator Presence Lever.  
Throttle Control  
The throttle controls engine speed. Move the  
throttle forward to increase engine speed and back  
to decrease engine speed. Always operate at FULL  
throttle.  
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Features & Controls  
S/N: 2013964105 - 2014550197  
Please take a moment and familiarize  
yourself with the name, location, and  
function of these controls so that you will  
etter understand the safety and operating  
instructions provided in this manual.  
CONTROL FUNCTIONS  
The information below briefly describes the functif individual controls. Starting, stopping, driving, and  
mowing require the combined use of severaontrols applied in specific sequences. To learn what combination  
and sequence of controls to use for vus tasks see the OPERATION section.  
Forward Speed Control Lever  
Left Hand Forward Speed Override  
Lever  
Reverse Speed Control Levers  
These levers control the ground speed of the mower.  
Right Hand Forward Speed Override  
Lever  
The forward speed override levers were designed  
to provide increased traction and controllability for  
operation on slopes and sidehills.  
The forward lever control the forward ground speed of  
both drive wheels.  
The left reverse lever controls the steering and  
reverse ground speed of the left drive wheel and the  
right reverse lever controls the steering and reverse  
ground speed of the right drive wheel.  
To increase the speed of the left drive tire press the  
Left Hand Forward Speed Override Lever down.  
NOTE: The further a lever is moved away from the  
neutral position the faster the drive wheel will turn.  
See the Operation section for steering instructions.  
To increase the speed of the right drive tire press the  
Right Hand Forward Speed Override Lever down.  
14  
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Features & Controls  
S/N: 2014550198 & Above  
Parking Brake Handle  
The parking brake is released by pushing DOWN on  
the parking brake handle until it stops. To engage  
the parking brake, pull UP on the handle until it locks  
over center.  
DISENGAGE Releases the parking  
brake.  
ENGAGE  
Locks the parking brake.  
Engine Kill/Operator Presence  
Handles  
These handles are a major factor in the safety  
interlock system of the mower. The handles are  
not tied together, but the safety switches are, so  
depressing one handle will operate the safety interlock  
system. The operator must depress the handles in  
order to deactivate the engine kill system. Handles  
must be depressed to disengage the parking brake  
and engage the PTO switch.  
Ignition Switch  
he ignition switch sts and stops the engine, it has  
e positions:  
OFF  
RUN  
Stops the engine and shuts off the  
electrical system.  
Throttle Control  
The throttle controls engine speed. Move the throttle  
forward to increase engine speed and back to  
decrease engine speed. Always operate at FULL  
throttle.  
Allows the engine to run and  
powers the electrical system.  
START Cranks the engine for starting.  
Choke  
NOTE: Never leave the ignition switch in the RUN  
position with the engine stopped–this drains the  
battery.  
Close the choke for cold starting. Open the chok
once the engine starts. A warm engine may not  
require choking. Pull the knob UP to close tchoke.  
Push to knob DOWN to open the cho
PTO (Power Take Off) Switch  
The PTO switch engages and disengages the mower.  
Pull UP on the switch to engage, and push DOWN to  
disengage.  
Neutral Return Pedal  
The neutral return pedal provides a hands-free  
return to neutral. This is used in conjunction with the  
Reverse Speed Control Levers (B) to properly stop  
the machine.  
See the Operation section for steering instructions.  
Fuel Tank Cap  
To remove the cap, turn counterclockwise.  
Cutting Height Adjust Handle  
The Cutting height adjust handle controls the mower  
cutting height. To adjust the mower cutting height, turn  
the crank handle clockwise to raise the cutting height.  
Turn the crank handle counterclockwise to lower the  
cutting height.  
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Operation  
GENERAL OPERATING SAFETY  
CHECKS BEFORE STARTING  
• Check that crankcase is filled to full mark on  
dipstick (B, Figure 2). See the engine Operator’s  
Manual for instructions and oil recommendations.  
Before first time operation:  
• Be sure to read all information in the Safety and  
Operation sections before attempting to operate  
this tractor and mower.  
• Make sure all nuts, bolts, screws and pins are in  
place and tight.  
• Become familiar with all of the controls and how to  
stop the unit.  
• Fill the fuel tank (A) with fresh fuel. Refer to  
engine manual for fuel recommendations.  
• Drive in an open area without mowing to become  
accustomed to the unit.  
• Check the hydraulic oil tank (C) and make sure  
that the oil level is up to the FULL COLD mark.  
WARNING  
C
B
Before leaving the operator’s position for any  
reason, engage the parking brake, disengage  
the PTO, stop the engine and remove the key.  
To reduce fire hazard, keep the engine, tractor  
and mower free of grass, leaves and excess  
grease. Do not stop or park tractor over dry  
leaves, grass or combustible materials.  
A
Gasoline is highly flammable and must be  
handled with care. Never fill the tank when the  
engine is still hot from recent operation. Do not  
allow open flame, smoking or matches in the  
area. Avoid over-filling and wipe up any spills
Fe 2. Pre-start Checks  
A. el Tank Filler Neck  
Crankcase Oil Fill  
C. Hydraulic Oil Fill  
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Operation  
WARNING  
If you do not understand how a specific control  
functions, or have not yet thoroughly read the  
FEATURES & CONTROLS section, do so now.  
Do NOT attempt to operate the tractor without  
first becoming familiar with the location and  
function of ALL controls.  
STOPPING THE MOWER  
1. Gently squeeze both steering control levers evenly  
STARTING THE ENGINE  
1. Engage the parking brake and make sure the PTO  
switch is disengaged and the motion control lever  
is in the NEUTRAL position.  
to stop the machine.  
3. Once the machine is stopped, firmly depress the  
neutral return pedal to place the transmissions in  
neutral.  
2. Set the engine throttle control to FULL throttle  
position. Then fully close the choke by pulling the  
knob OUT fully.  
2. Disengage the PTO by pushing down on the PTO  
switch.  
NOTE: A warm engine may not require choking.  
3. Engage the parking brake by pulling the handle up  
and back until it stops.  
3.Insert the key into the ignition switch and turn it to  
the START position.  
4. Move the throttle control to mid-throttle position  
and turn the ignkey to OFF. Remove the key.  
4. After the engine starts, gradually open the choke  
(push knob down fully). Reduce to half throttle  
speed and allow to warm up.  
Warm up the engine by running it for at least a minute  
before engaging the PTO switch or driving the mower.  
5. After warming the engine, ALWAYS ope
the unit at FULL THROTTLE when mowing.  
In the event of an emergency the engine can be  
stopped by simply turning the ignition switch  
to STOP. Use this method only in emergency  
situations. For normal engine shut down follow th
procedure given in STOPPING THE MOWER  
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Operation  
DRIVING THE MOWER  
NOTE: Before attempting to drive the mower make  
sure you have read the Features and Controls section  
and understand the location and function of the  
controls.  
The hydrostatic transmission has an infinite number  
of speeds between full speed forward and reverse,  
with the faster speeds being achieved by moving  
the forward speed control lever and reverse steering  
control levers farthest in the direction of travel.  
A
For normal use, the throttle should be kept fully open  
and the ground speed of the machine determined  
by the speed control lever. When transporting the  
machine or when loading or unloading from a truck  
or trailer, partial throttle should be used to slow the  
reaction time of the controls and reduce noise.  
Figure 3. Forward Travel.  
A. Forward Speed Control Lever  
Practice maneuvering the machine at a slow engine  
speed on level ground with the blade engagement  
switch in the “OFF” position until you are familiar with  
the controls.  
TO MOVE FORWARD AND SET FORWARD SPEED  
(See Figure 3.)  
1. Disengage the parking brake.  
2. Gently move the forward speed control lever (A
Figure 3) forward until desired speed is achived.  
TO MOVE BACKWARD (See Figure 4.)  
1. Disengage the parking brake.  
2. Gently squeeze both reverse steering control  
levers (A, Figure 4) evenly, until desired speed is  
achieved.  
TO SLOW OR STOP MACHINE  
A
1. Gently squeeze both steering controlevs evenly  
to slow the machine.  
Figure 4. Reverse Travel.  
A. Reverse Steering Control Levers  
2. Continuing to squeeze the steering control levers  
will stop the machine.  
3. Once the machine is stopped, firmly depress the  
neutral return pedal to place the transmissions in  
neutral.  
4. Engage the parking brake.  
NOTE: Continuing to squeeze the steering control  
levers after the machine is stopped, will cause the  
machine to move in reverse.  
TO TURN MACHINE  
NOTE: ALWAYS REDUCE SPEED IN A TURN.  
To make a left-hand turn (See Figure 5):  
A
Gently squeeze the left hand steering control lever (A,  
Figure 5). A sharp or gentle turn is determined by the  
amount of force applied to the steering control lever.  
Figure 5. Left Turn Travel.  
A. Left Hand Steering Control Lever  
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Operation  
To make a right-hand turn (See Figure 6):  
Gently squeeze the right hand steering control lever  
(A, Figure 6). A sharp or gentle turn is determined  
by the amount of force applied to the steering control  
lever.  
A
Figure 6. Right Turn Travel.  
A. Right Hand Steering Control Lever  
TEMPORARILY INCREASE FORWARD SPEED  
The forward override levers were designed to provide  
increased traction and controllability for operation on  
slopes and side hills.  
To increase the forward speed to the left hand  
wheel (See Figure 7):  
A
Gently depress the left hand forward speed override  
lever (A, Figure 7) to temporarily increase the speed  
to the left hand wheel.  
Figure 7. Increase Speed To The Left Wheel.  
A. Left Hand Forward Speed Override Lever  
To increase the forward speed to the righand  
wheel (See Figure 8):  
Gently depress the right hand forward peed override  
lever (A, Figure 8) to temporarily increase the speed  
to the right hand wheel.  
Increase forward movement speed:  
Gently depress both forward speed override levers  
evenly to temporarily increase the forward speed of  
the machine.  
A
Figure 8. Increase Speed To The Right Wheel.  
A. Right Hand Forward Speed Override Lever  
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Operation  
MOWING  
Before mowing, set the cutting height as described in  
the Troubleshooting, Adjustments & Repair section.  
1. Engage the parking brake. Make sure the PTO  
switch is disengaged and the motion control lever  
is in the NEUTRAL position.  
2. Start the engine (see STARTING THE ENGINE).  
3. Set the throttle to FULL.  
4. Engage the PTO by pulling up on the PTO switch.  
5. Begin mowing.  
6. When finished, shut off the PTO.  
7. Stop the engine (see  
STOPPING THE TRACTOR AND ENGINE).  
Tall Grass Requires Incremental Cutting  
MOWING RECOMMENDATIONS  
For extremely tall grass, set the cutting height at  
maximum for the first pass, and then reset it to the  
desired height and mow a second or third time.  
Several factors can affect how well your machine cuts  
grass, Following proper mowing recommendations  
can improve the performance and life of your  
machine.  
Don’t cover the grass surface with a heavy layer of  
clippings. Consider using a grass collection system  
d starting a compile.  
Height of Grass  
Often cutting height is a matter of personal  
preference. Typically, you should mow the grass  
when it is is between three and five inches high.  
The proper cutting height range for a specific lawn  
will depend upon several factors, including the  
type of grass, the amount of rainfall, the prevailing  
temperature, and the lawn’s overall condition.  
Cut Here On  
Cut  
First Pass  
Here On  
Second  
Pass  
Cutting the grass too short causes weak, thin grass  
plants, which are easily damaged by dry periods and  
pests. Cutting too short is often more damaging than  
allowing the grass to be slightly higher.  
Letting grass grow a bit longer—especially wn it  
is hot and dry—reduces heat build-up, preseves  
needed moisture and protects the grom heat  
damage and other problems. Howeveallowing grass  
to grow too high can cause thin turf and additional  
problems.  
Cutting off too much at one time shocks the plant’s  
growth system and weakens the grass plants. A  
good rule of thumb is the 1/3 rule: to cut no more  
than one third of the grass height, and never  
more than 1 inch at a time.  
The amount of grass you are able to cut in one pass  
is also effected by the type of mowing system you are  
using (for example, broadcasting with side discharge  
decks can process a much larger volume of grass  
than mulching does).  
20  
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Operation  
When and How Often to Mow  
The time of day and condition of the grass greatly  
affect the results you’ll get when mowing. For the best  
results, follow these guidelines:  
1. Mow when the grass is between three and five  
inches high.  
2. Mow with sharp blades. Short clippings of grass  
one inch or shorter decompose more quickly than  
longer blades. Sharp mower blades cut grass  
cleanly and efficiently, preventing frayed edges  
which harm the grass.  
Where possible, make one or two passes around the  
outside of the area discharging the grass INTO the  
lawn to keep the cut grass off fences and walks.  
3. Mow at time of day when the grass is cool and  
dry. Late afternoon or early evening often provide  
these ideal mowing conditions.  
4. Avoid mowing after rain or even heavy dew, and  
never mulch when the grass is wet (moist grass  
does not mulch well, and clumps beneath the  
mower deck).  
Mowing Patterns  
Always start mowing on a smooth, level area.  
The size and type of area to be mowed will determine  
the best mowing pattern to use. Obstructions such as  
trees, fences and buildings, and conditions such as  
slopes and grades must also be considered.  
remainder of thowing should be done in the  
opposite directon so that the clippings are dispersed  
OUT onto the area of lawn previously cut.  
1. Cut long straight strips overlapping slightly.  
MOWING METHODS  
2. Where possible, change patterns occasionally  
to eliminate matting, graining or a corrugated  
appearance.  
Prer Broadcast Mowing  
oadcasting, or side-discharging, disperses fine  
clippings evenly over the entire lawn. Many golf  
courses use this method. Your mower has a deep  
dish deck to allow freer circulation of clippings so they  
are broadcast evenly over the lawn.  
3. For a truly professional cut, mow across the lawn  
in one direction, then recut the lawn by mowing  
perpendicular to the previous cut.  
Note: Always operate the engine at full thtle  
when mowing.  
ENGINE SPEED & GROUND SPEED FOR  
BROADCASTING  
If you hear the engine slowing down, u are mowing  
too fast—using a slower ground speed will improve  
the cutting efficiency of the blades and prevents many  
common cutting problems. Use an appropriate ground  
speed for the thickness and height of the grass  
you are cutting (3rd gear or slower for manual gear  
models). If you hear the engine slowing down you are  
mowing too fast, use a slower ground speed.  
Always operate the engine at full throttle when  
mowing. If you hear the engine slowing down, you  
are mowing too fast—using a slower ground speed  
will improve the cutting efficiency of the blades and  
prevents many common cutting problems.  
ALWAYS use an appropriate ground speed for the  
thickness and height of the grass you are cutting (3rd  
gear or slower for manual gear models). If you hear  
the engine slowing down you are mowing too fast,  
use a slower ground speed.  
HOW MUCH GRASS TO CUT OFF WHEN  
BROADCASTING  
Mow when the grass is 3-5 inches long. Do not cut  
the grass shorter than 2 to 2-1/2 inches. Do not cut  
off more that 1 inch of grass in a single pass  
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Operation  
Proper Mulching  
PUSHING THE MOWER BY HAND  
Mulching consists of a mower deck which cuts and  
recuts clippings into tiny particles and which then  
blows them down INTO the lawn. These tiny particles  
decompose rapidly into by-products your lawn can  
use. UNDER PROPER CONDITIONS, your mulching  
mower will virtually eliminate noticeable clippings on  
the lawn surface.  
DO NOT TOW MACHINE  
Towing the machine will cause hydraulic  
transaxle damage. Do not use another  
vehicle to push or pull this unit.  
1. Disengage the PTO, engage the parking brake,  
turn the ignition OFF, and remove the key.  
NOTE: When mulching under heavy cutting  
conditions, a rumbling sound may be present and is  
normal.  
2. To disengage the transmissions (free-wheel  
position), lift the hydraulic release levers (A,  
Figure 9) located in front of the gas tank. Lock  
into position shown in Figure 9.  
MULCHING REQUIRES EXCELLENT MOWING  
CONDITIONS  
Mulching mowers cannot function properly if the grass  
is wet, or if the grass is simply to high to cut. Even  
more than normal mowing, mulching requires that the  
grass be dry and the the appropriate amount is cut.  
3. Disengage the parking brake.  
The mower can now be pushed by hand.  
4. After moving the mower, re-engage the  
transmissions (drive position) by unlocking  
the levers and returning them to the down  
position. If the levers are not completely down,  
a partial by-pass may potentially damage the  
ransmissions.  
Do not use the mower as a mulching mower during  
the first two or three mowings in the spring. The  
long grass blades, quick growth, and often wetter  
conditions are more suitable for broadcasting (side-  
discharging) or grass bagging operation.  
ENGINE SPEED & GROUND SPEED FOR  
BROADCASTING  
Use full engine throttle matched with a slow ground  
speed so that clippings will be finely cut. Ground  
speed while mulching should be HALF of the  
speed that would be used when broadcasting (side  
discharging) under similar conditions. Since mulching  
requires more horsepower than broadcasting, using  
a slower ground speed is vitally important for proper  
mulching operation.  
A
HOW MUCH GRASS TO MULCH  
The best mulching action typically results frocutting  
only the top 1/2 inch to 3/4 inch of grablade. This  
provides short clippings which decose properly  
(much more quickly than longer clippings). The ideal  
cutting height will vary with climate, time of year,  
and quality of your lawn. We recommend that you  
experiment with both the cutting height and ground  
speed until you achieve the best cut. Start with a high  
cutting height and using progressively lower settings  
until you find a cutting height that is matched to your  
mowing conditions and preferences.  
Figure 9. Hydraulic System By-Pass  
A. Hydraulic Release Levers  
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Operation  
STORAGE  
WARNING  
Temporary Storage (30 Days Or Less)  
Never store the unit, with gasoline in engine  
or fuel tank, in a heated shelter or in enclosed,  
poorly ventilated enclosures. Gasoline fumes  
may reach an open flame, spark or pilot light  
(such as a furnace, water heater, clothes dryer,  
etc.) and cause an explosion.  
Remember, the fuel tank will still contain some  
gasoline, so never store the unit indoors or in any  
other area where fuel vapor could travel to any  
ignition source. Fuel vapor is also toxic if inhaled, so  
never store the unit in any structure used for human  
or animal habitation.  
Handle gasoline carefully. It is highly  
flammable and careless use could result in  
serious fire damage to your person or property.  
Drain fuel into an approved container outdoors  
away from open flame or sparks.  
Here is a checklist of things to do when storing your  
unit temporarily or in between uses:  
• Keep the unit in an area away from where children  
may come into contact with it. If there’s any  
chance of unauthorized use, remove the spark  
plug (s) and put in a safe place. Be sure the spark  
plug opening is protected from foreign objects with  
a suitable cover.  
10. Drain fuel system completely or add a gasoline  
stabilizer to the fuel system. If you have chosen  
to use a fuel stabilizer and have not drained the  
fuel system, follow all safety instructions and  
storage precautions in this manual to prevent  
the possibility of fire from the ignition of gasoline  
fumes. Remember, gasoline fumes can travel to  
distant sources of ignition and ignite, causing risk  
of explosion and fire.  
• If the unit can’t be stored on a reasonable level  
surface, chock the wheels.  
• Clean all grass and dirt from the mower.  
Long Term Storage (Longer Than 30  
Days)  
Before you store your unit for the off-season, read the  
Maintenance and Storage instructions in the Safety  
Rules section, then perform the following steps:  
TE: Gasoline, if itted to stand unused for  
extended periods (30 days or more), may develop  
gummy deposits which can adversely affect the  
engine carbureor and cause engine malfunction. To  
avoid this condition, add a gasoline stabilizer to the  
fuetank and run the engine a few minutes, or drain  
afrom the unit before placing it in storage.  
1. Drain crankcase oil while engine is hot and
with a grade of oil that will be required when unit  
is used again.  
2. Prepare the mower deck for storage as follows:  
TARTING AFTER LONG TERM  
STORAGE  
Before starting the unit after it has been stored for a  
long period of time, perform the following steps.  
a. Remove mower deck from the unit.  
b. Clean underside of mower deck.  
c. Coat all bare metal surfaces with paint light  
coat of oil to prevent rusting.  
3. Clean external surfaces and engin.  
1. Remove any blocks from under the unit.  
2. Install the battery if it was removed.  
3. Unplug the exhaust outlet and air cleaner.  
4. Prepare engine for storage. See engine owner’s  
manual.  
4. Fill the fuel tank with fresh gasoline. See engine  
manual for recommendations.  
5. Clean any dirt or grass from cylinder head cooling  
fins, engine housing and air cleaner element.  
5. See engine owner’s manual and follow all  
instructions for preparing engine after storage.  
6. Cover air cleaner and exhaust outlet tightly with  
plastic or other waterproof material to keep out  
moisture, dirt and insects.  
6. Check crankcase oil level and add proper oil if  
necessary. If any condensation has developed  
during storage, drain crankcase oil and refill.  
7. Completely grease and oil unit as outlined in the  
Normal Care section.  
7. Inflate tires to proper pressure. Check fluid levels.  
8. Clean up unit and apply paint or rust preventative  
to any areas where paint is chipped or damaged.  
8. Start the engine and let it run slowly. DO NOT run  
at high speed immediately after starting. Be sure  
to run engine only outdoors or in well ventilated  
area.  
9. Be sure the battery is filled to the proper level  
with water and is fully charged. Battery life will be  
increased if it is removed, put in a cool, dry place  
and fully charged about once a month. If battery is  
left in unit, disconnect the negative cable.  
23  
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Regular Maintenance  
MAINTENANCE SCHEDULE & PROCEDURES  
The following schedule should be followed for normal care of your mower. You will need to keep a record of  
your operating time.  
SAFETY ITEMS  
Before Every Every  
Every  
100  
Hours  
Every Spring &  
Each  
Use  
5
25  
250  
Fall  
Hours Hours  
Hours  
Check Safety Interlock System  
Check Rider Brakes  
Check Mower Blade Stopping Time  
RIDER MAINTENANCE  
Before Every Every  
Every  
100  
Hours  
Every Spring &  
Each  
Use  
5
25  
250  
Fall  
Hours Hours  
Hours  
Check Rider / Mower for loose hardware  
Clean Deck & Check / Replace Mower  
Blades***  
Lubricate Rider & Mower ***  
Clean Battery & Cables  
Check Tire Pressure  
Check Hydraulic Oil  
Change Hydraulic Oil and Filter ***  
Every 500 Hours  
ENGINE MAINTENANCE  
Bre Every Every  
Every  
100  
Hours  
Every Spring &  
Each  
Use  
5
25  
250  
Fall  
HourHours  
Hours  
Check Engine Oil Level  
Check / Clean Cooling Fins & Intake *,***  
Service Air Filter *,***  
(See Check / Change Air Filter)  
Change Oil & Filter *,**,***  
Every 50 Hours  
Check / Replace Spark Plugs *  
Check / Replace Fuel Filter *  
Inspect Muffler and Spark Arrester****  
Every 50 Hours  
*
**  
See the engine manufacturer’s owner’s manual.  
Change original engine oil after first 5 hours of operation.  
***  
****  
More often in hot (over 85° F: 30° C) weather or dusty operating conditions.  
If equipped. Replace if damaged.  
24  
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Regular Maintenance  
CHECK TIRE PRESSURES  
Tire pressure should be checked periodically, and  
maintained at the levels shown in the chart. Note  
that these pressures may differ slightly from the “Max  
Inflation” stamped on the side-wall of the tires. The  
pressures shown provide proper traction, improve cut  
quality, and extend tire life.  
Tire  
Front  
Rear  
Pressure  
N/A (Flat free tire)  
15 psi (103 kPa)  
Figure 10. Checking Tire Pressure  
CHECKING / ADDING FUEL  
To add fuel:  
WARNING  
Gasoline is highly flammable and must be  
handled with care. Never fill the tank when the  
engine is still hot from recent operation. Do not  
allow open flame, smoking or matches in the  
area. Avoid over-filling and wipe up any spills.  
Do not remove fuel filter when engine is hot,  
as spilled gasoline may ignite. DO NOT spread  
hose clamps further than necessary. Ensure  
clamps grip hoseirmly over filter after  
stallation.  
1. Remove the fuel cap (see A, Figure 11).  
2. Fill the tank to the bottom of the filler neck. This  
will allow for fuel expansion.  
NOTE: Do not overfill. Refer to your engine manual  
for specific fuel recommendations.  
3. Install and hand tighten the fuel cap.  
FUEL FILTER  
The fuel filter is located in the fuel line between fuel  
tank and carburetor, near the fuel pump. If filter is  
dirty or clogged, replace as follows:  
Do not use gasoline containing  
METHANOL, gasohol containing more than  
10% ethanol, gasoline additives, premium  
gasoline, or white gas because engine/fuel  
system damage could result.  
1. Disconnect the negative battery cable.  
2. Place a container below the filter to catch spilled  
fuel.  
3. Using a pliers, open and slide hose clamps from  
fuel filter.  
A
B
4. Remove hoses from filter.  
5. Install new filter in proper flow direction ifueline.  
6. Secure with hose clamps.  
7. Reconnect the negative battery cable when  
finished.  
C
INSPECT MUFFLER AND SPARK  
ARRESTER  
Inspect the muffler for cracks, corrosion, or other  
damage. Remove the spark arrester, if equipped,  
and inspect for damage or carbon blockage. If  
replacement parts are required, make sure to use  
only original equipment replacement parts.  
Figure 11. Fuel Tank, Oil Reservoir & Fuel Filter  
A. Fuel Cap  
B. Oil Reservoirs  
C. “FULL” Line  
WARNING  
Replacement parts must be the same and  
installed in the same position as the original  
parts or fire could result.  
25  
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Regular Maintenance  
3. Install the new air cleaner elements into the air  
cleaner body.  
CHECK HYDRAULIC OIL LEVEL  
1. Observe the oil reservoir (B, Figure 11). The oil  
4. Reinstall the case and the cap then securely  
fasten the two retaining clamps.  
level should be at the “FULL” line (C).  
2. Before removing the reservoir cap, make sure the  
area around the reservoir cap is free of dust, dirt,  
or other debris.  
3. If necessary, unscrew the reservoir cap and add  
SAE straight 20 or 30 weight motor oil. DO NOT  
use multi-grade oils. Fill until oil level reaches  
“FULL” line.  
B
4. Reinstall oil reservoir cap.  
CHANGE OIL & FILTER  
1. Warm engine by running for a few minutes.  
(Refer to the engine operator’s manual for oil &  
filter replacement instructions.)  
A
C
2. Remove the oil drain hose (A, Figure 12) from the  
cable clamp (C) on the back left-hand side of the  
engine deck and route over the back of the engine  
deck as shown in Figure 12.  
3. Place a small pan under the oil drain hose to  
catch the oil. Using the appropriate tools, remove  
the cap from the oil drain hose (A) and drain the  
engine oil.  
Figure 12. Engine Oil Drain  
A. Oil Drain Hose (Storage Position)  
B. Oil Drain Hose (Draining Position)  
C. Cable Clamp  
C
4. After draining, replace the cap and wipe up any  
spilled oil. Reinstall the oil drain hose into the  
cable clamp to retain the hose during normal  
operation.  
5. Place an absorbent shop cloth under the engine  
oil filter. Remove the engine oil filter and replace  
with a new one.  
B
6. Add engine oil (Refer to the engine operator’s  
manual for oil filling instructions.)  
7. Remove the shop cloth and wipe up any spill
oil.  
D
Figure 13. Changing the Air Filter  
A. Retaining Clamps  
B. Cap  
C. Air Cleaner Case  
D. Dust Cap  
CHANGE AIR FILTER  
Refer to engine owners manual.  
Primary Element: Replace the primary element  
every 250 hrs.  
A
Secondary Element: Replace the secondary element  
with a new one, if the secondary element is dirty  
when the primary element is checked OR  
B
Replace the secondary element with a new one every  
500 hrs.  
1. Unfasten the two retaining clamps (A, Figure 13)  
and remove the cap (B) from the air cleaner body  
(C.)  
2. Remove the primary element (B, Figure 14) and  
the secondary element (A) from the air cleaner  
body by pulling them out.  
Figure 14. Air Cleaner Elements  
A. Secondary Element  
B. Primary Element  
26  
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Regular Maintenance  
Generally, all moving metal parts should be oiled  
where contact is made with other parts. Keep oil  
and grease off belts and pulleys. Remember to wipe  
fittings and surfaces clean both before and after  
lubrication.  
LUBRICATION  
Lubricate the unit at the locations shown in Figure 15  
as well as the following lubrication points.  
Grease:  
• front caster wheel axles & yokes  
• deck lift pivot blocks  
• mower deck spindles  
• mower deck idler arm  
Use grease fittings when present. Apply grease to  
moving parts when grease fittings are not installed.  
Not all greases are compatible. Ferris Red Grease  
(p/n 5022285) is recommended, automotive-type  
high-temperature, lithium grease may be used when  
this is not available.  
Oil:  
• control handle pivots  
• deck lift pivots  
• discharge chute hinge  
Mower Deck Lubrication Points*  
*Shown with guards removed for  
illustration purposes only.  
RE-PACK  
BEARING  
ANNUALLY  
Figure 15. Lubrication Points  
27  
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Regular Maintenance  
CLEANING THE BATTERY AND  
CABLES  
WARNING  
B
Be careful when handling the battery. Avoid  
spilling electrolyte. Keep flames and sparks  
away from the battery.  
A
When removing or installing battery cables,  
disconnect the negative cable FIRST and  
reconnect it LAST. If not done in this order, the  
positive terminal can be shorted to the frame by  
a tool.  
1. Disconnect the cables from the battery, negative  
cable first (B, Figure 16).  
2. Clean the battery terminals and cable ends with a  
wire brush until shiny.  
3. Reinstall the battery and reattach the battery  
cables, positive cable first (A).  
Figure 16. Battery Compartment  
A. Positive (+) Cable & Terminal  
B. Negative (-) Cable & Terminal  
4. Coat the cable ends and battery terminals with  
petroleum jelly or non-conducting grease.  
28  
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Regular Maintenance  
SERVICING THE MOWER BLADES  
WARNING  
Mower blades are sharp. For your personal  
safety, do not handle mower blades with  
bare hands. Careless or improper handling  
of blades may result in serious injury. For  
your personal safety, blade mounting bolts  
must each be installed with a flat washer then  
securely tightened. Torque blade mounting  
bolts to 70-90 ft.lbs. (94-120 N.m.)  
LOOSEN  
1. Blades should be sharp and free of nicks and  
dents. If not, sharpen blades as described in  
following steps.  
Figure 17. Removing the Blade  
2. Remove the deck guard.  
3. Raise the mower deck and secure with jack  
stands.  
4. To remove blade for sharpening, use two (2)  
15/16” wrenches to remove the nut from the top of  
the blade bolt. (Figure 17).  
5. Use a file or hand-held grinder, sharpen blade to  
fine edge. Remove all nicks and dents in blade  
edge. If blade is severely damaged, it should be  
replaced.  
Nail  
6. Balance the blade as shown in Figure 18. nter  
the blade’s hole on a nail lubricated with a of  
oil. A balanced blade will remain level.  
Figure 18. Balancing the Blade  
7. Reinstall each blade with the tabs pointing  
up toward deck as shown in Figure 19. The  
blade spacers, blade, washer and bolt must be  
reinstalled in the exact same order in which thy  
were removed. Torque bolts to 70-90 ft.lbs.  
(94-120 N.m.).  
B
A
TIGHTEN  
Figure 19. Installing the Blade  
A. Bolt  
B. Flat Washer  
29  
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Troubleshooting, Adjustment & Repair  
TROUBLESHOOTING  
WARNING  
While normal care and regular maintenance will  
extend the life of your equipment, prolonged or  
constant use may eventually require that service be  
performed to allow it to continue operating properly.  
To avoid serious injury, perform maintenance  
on the mower only when the engine is stopped  
and the parking brake engaged.  
The troubleshooting guide below lists the most  
common problems, their causes and remedies.  
Always remove the ignition key, disconnect  
the spark plug wire and fasten it away from  
the plug before beginning the maintenance, to  
prevent accidental starting of the engine.  
See the information on the following pages for  
instructions on how to perform most of these minor  
adjustments and service repairs yourself. If you  
prefer, all of these procedures can be performed for  
you by your local authorized dealer.  
TROUBLESHOOTING THE MOWER  
PROBLEM  
CAUSE  
REMEDY  
Engine will not turnover or start.  
1. Parking brake not engaged.  
2. PTO (electric clutch) switch  
in ON position.  
1. Engage parking brake.  
2. Place in OFF position.  
3. Out of fuel.  
3. If engine is hot, allow it to cool, then refill  
the fuel tank.  
4. Engine flooded.  
4. Move thottle control out of CHOKE  
position.  
5. Fuse blown.  
5. Refuse.  
6. Battery terminas req
cleaning.  
6. Cleahe battery terminals  
7. Battery discharged or dead.  
8. Wiring loose or broken.  
7. Recharge or replace.  
8Visually check wiring & replace broken or  
frayed wires. Tighten loose connections.  
9. Repair or replace. See authorized service  
dealer  
9. Solenoid r starter motofaulty.  
10. Safety interlock switch  
faulty.  
10. Replace as needed. See authorized  
service dealer.  
11. Spark plug(s) aultyuled  
or incorrectly gapped.  
12. Water in
11. Clean and gap or replace.  
See engine manual.  
12. Drain fuel & refill with fresh fuel.  
13. Drain fuel & replace with fresh fuel.  
13. Gas is old stale.  
Engine starts hard or runs poorly. 1. Fuel mixture too rich.  
1. Clean air filter. Check choke adjustment  
(throttle control).  
2Spark plug faulty, fouled, or  
incorrectly gapped.  
2. Clean and gap or replace.  
(See engine manual.)  
Engine knocks.  
1. Low oil level.  
2. Using wrong grade oil.  
1. Check/add oil as required.  
2. See engine manual.  
Excessive oil consumption.  
1. Engine running too hot.  
1. Clean engine fins, blower screen and  
air cleaner.  
2. Using wrong weight oil.  
3. Too much oil in crankcase.  
2. See engine manual.  
3. Drain excess oil.  
Engine exhaust is black.  
1. Dirty air filter.  
2. Engine choke control  
is in closed position.  
1. Replace air filter. See engine manual.  
2. Open choke control.  
30  
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Troubleshooting, Adjustment & Repair  
Rider Troubleshooting Continued.  
PROBLEM  
CAUSE  
REMEDY  
Engine runs, but mower will  
not drive.  
1. Transmission release lever(s)  
in “neutral” position.  
2. Belt is broken.  
3. Drive belt slips.  
4. Brake is not fully released.  
1. Move into drive position.  
2. See Drive Belt Replacement.  
3. See problem and cause below.  
4. See authorized service dealer  
Transmission drive belt slips.  
Brake will not hold.  
1. Pulleys or belt greasy or oily.  
2. Belt stretched or worn.  
1. Clean as required.  
2. Replace belt.  
1. Internal brake disc on  
1. See authorized service dealer  
transaxle worn.  
Mower steers hard or  
handles poorly.  
1. Steering linkage is loose.  
2. Improper tire inflation.  
1. Check and tighten any loose connections.  
2. See Regular Maintenance Section.  
TROUBLESHOOTING THE MOWER DECK  
PROBLEM  
CAUSE  
REMEDY  
Engine stalls easily with  
mower engaged.  
1. Engine speed too slow.  
2. Ground speed too fast.  
3. Cutting height set too low.  
1. Set to full throttle.  
2. Decrease Ground Speed.  
3. Cut tall grass at maximum cutting  
heigduring first pass.  
4. Discharge chue jag  
with cut grass.  
4. Cus with discharge pointing toward  
previously cut area.  
Excessive mower vibration.  
1. Blade monting screws  
are loose.  
1. Tighten to 70-90 ft.lbs. (94-120 N.m.).  
2. Mowees, arbors,  
or pullere bent.  
2. Check and replace as necessary.  
3. Mowblades are out  
of balance.  
3. Remove, sharpen, and balance blades.  
See Maintenance Section.  
4. Belt installed incly.  
4. Reinstall Correctly.  
Excessive belt wear or breakage.  
1. Bent or rough pulleys.  
2. Using incoect belt.  
1. Repair or replace.  
2. Replace with correct belt.  
Mower drive belt slips  
or fails to drive.  
1. Belt tensiproperly adjusted. 1. Adjust belt tension. See Belt  
Replacement  
2. dler pulley spring broken or not  
roperly adjusted.  
2. Repair or adjust as needed.  
3. Mower drive belt broken.  
3. Replace drive belt.  
31  
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Troubleshooting, Adjustment & Repair  
TROUBLESHOOTING COMMON CUTTING PROBLEMS  
PROBLEM  
CAUSE  
REMEDY  
Streaking.  
1. Blades are not sharp.  
2. Blades are worn down to far.  
3. Engine speed is too slow.  
4. Ground speed is too fast.  
5. Deck is plugged with grass  
6. Not overlapping cutting rows  
enough.  
1. Sharpen your blades.  
2. Replace your blades.  
3. Always mow at full throttle.  
4. Slow down.  
5. Clean out the mower.  
6. Overlap your cutting rows.  
7. Not overlapping enough when  
turning.  
7. When turning your effective cutting width  
decreases–overlap more when turning.  
Scalping.  
1. Lawn is uneven or bumpy.  
2. Mower deck cutting height is  
set too low.  
1. Roll or level the lawn.  
2. Raise the cutting height.  
3. Ground speed is too fast.  
4. Deck is not leveled correctly.  
5. Tire pressure is low or uneven  
3. Slow down.  
4. Correctly level the deck.  
5. Check and inflate the tires.  
Stepped Cutting.  
1. Deck is not leveled correctly.  
2. Tires are not properly inflated.  
3. Blades are damaged.  
1. Level the deck correctly.  
2. Check and inflate the tires.  
3. Replace the blades.  
4. Deck shell is damaged.  
5. Mower spindle is bent or loose.  
6. Blades are installed orrectly.  
4. Repair or replace the deck.  
5. Repair or replace the spindle.  
6. Rel the blades correctly.  
Uneven Cutting.  
1. Deck is not levelrectly.  
2. Blades are dul or worn.  
3. Blades are damaged.  
1. Level the deck correctly.  
2. Sharpen or replace the blades.  
3. Replace the blades.  
4. Deck is cd with grass  
clippigs.  
4. Clean out the deck.  
5. Decshel is damaged.  
ower spindle is bent or loose.  
Blades are installed incorrectly.  
8. Tires are not properly inflated.  
5. Repair or replace the deck.  
6. Repair or replace the spindle.  
7. Reinstall the blades correctly.  
8. Check and inflate the tires.  
Stingers.  
1. Blades are not sharp or nicked.  
2. Blades are worn down too far.  
3. Engine speed is too slow.  
4. Ground speed is too fast.  
5. Deck is plugged with grass.  
1. Sharpen your blades.  
2. Replace your blades.  
3. Always mow at full throttle.  
4. Slow down.  
5. Clean out the mower.  
32  
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Troubleshooting, Adjustment & Repair  
MOWING HEIGHT ADJUSTMENT  
See Figure 20. The mowing height adjustment can  
be changed by turning the cutting height adjustment  
handle.  
To Raise the Mower Deck:  
Turn the cutting height adjustment handle (A, Figure  
20) clockwise.  
A
To Lower the Mower Deck:  
Turn the cutting height adjustment handle counter  
clockwise.  
Figure 20. Mowing Height Adjustment  
A. Cutting Height Adjustment Handle  
DECK LIFT ROD TIMING  
ADJUSTMENT  
A
S/N: 2015444202  
& Below:  
E
B
1. Park machine on a flat, level surface. Disengage  
the PTO, stop the engine, and engage the parking  
brake. Rear tires must be inflated to 15 psi (103  
kPa).  
2. Crank the deck height adjustment handle so  
that the rear deck lift rod lever (A, Figure 21) is  
straight up and down. This is the middle height  
adjustment.  
S/N: 2015444202 & Below:  
S/N: 2015444203 & Above:  
C
3a. Position the cutting height indicator (B) so that  
it is centered between the fourth and fifth height  
indication line and tighten.  
A
E
S/N: 2015444203 & Above:  
3b. Position the deck height plate (C) so that the  
cutout is centered on the notched area (on the  
deck lift rod (E).  
4. To check the deck lift rod timing, masure and  
record the distance between the lift pivots and  
the rod pivots. Repeat for other side of unit. See  
Figure 22.  
D
Figure 21. Deck Height Position  
A. Rear Deck Lift Rod Lever  
B. Cutting Height Indicator  
C. Deck Lift Height Plate  
D. Notched Area  
5. If the measurements for the rods and pivots are  
equal, no further adjustment is required. If the  
measurements are NOT equal (greater than 1/8”  
(3,17 mm) difference,) adjustment is required,  
continue with Step 5.  
E. Deck Lift Rod  
6. Block up the mower deck until all hanger chains  
are slack.  
33  
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Troubleshooting, Adjustment & Repair  
7. Refer to Figure 23. To adjust the lift rods the  
1/2-20 steel clevises (A, Figure 23) will need to  
be adjusted. Loosen the 1/2-20 jam nut (B) that  
tightens against the clevis. Remove the cotter pin  
(C), and the clevis pin (D) that are connected to  
the rear deck lift rod (E). Turn the clevis to adjust  
the length of the rod. Reinstall the clevis pin and  
the hair pin. Tighten the 1/2-20 jam nut. Measure  
and record the distance between the lift pivots  
and the rod pivots. Repeat this process until the  
measurements are equal.  
C
D
E
Measure  
Second  
A
B
Figure 23. Lift Rod Clevis Adjustment  
A. Clevis, 1/2-20  
B. 1/2-20 Jam Nut  
C. Cotter Pin  
D. Clevis Pin  
E. Rear Deck Lift Rod  
Measure  
First  
Figure 22. Measure and Adjust Deck Lift Rod  
Timing  
DECK LEVELING ADJUSTMEN
NOTE: Before adjusting the deck levelthe dck lift  
rod timing must be checked and/or adjusted.  
1. Park machine on a flat, level surface. Disengage  
the PTO, stop the engine, engage the parking  
brake, and remove the key from the ignition. r  
tires must be inflated to 15 psi (103 kPa);  
2. Crank the deck height adjustment handlso  
that the rear deck lift rod lever (Aure 21) is  
straight up and down. This is the iddle height  
adjustment.  
Figure 24. 2x4 Position  
A
3. Place 2 x 4 blocks under each corner of the  
mower deck with the 3-1/2” sides being vertical.  
See Figure 24.  
4. Adjust the front 3-link hanger chain bolt to the top  
of the slot on the deck and tighten. Adjust the rear  
5-link hanger chain bolt to the bottom of the slot  
on the rear of the deck and tighten.  
A
A
5. Remove the blocks from under the deck.  
Figure 25. Measuring the Blade Height  
WARNING  
Mower blades are sharp. For your personal  
safety, do not handle mower blades with bare  
hands. Careless or improper handling of  
blades may result in serious injury or death.  
34  
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Troubleshooting, Adjustment & Repair  
6. Manually position the left hand mower blade so  
that the tip of the blade is pointing towards the  
front and back of the mower. Measure from the  
front tip of the blade on the cutting edge to the  
ground. Record this distance. Measure from the  
back tip of the blade on the cutting edge to the  
ground. Record this distance.  
B
A
C
Repeat this process for the right hand mower  
blade.  
The front measurement should be 3” and the  
rear measurement should be 3-1/4”. If the  
measurements are correct, no further adjustment  
is necesary. If they are not correct continue with  
Step 7.  
Figure 26. Deck Level Adjustment  
A. Jam nut  
B. Adjustment Bolt  
C. Chain Hanger Clevis  
7. Loosen the jam nut (A, Figure 26) on the adjuster  
bolt (B) in the chain hanger clevis (C). Turn the  
adjuster bolt until the correct measurements are  
achieved. Ensure that all four hanger chains are  
taut, then retighten the jam nut against the chain  
hanger clevis.  
MOWER BELT REPLACEMENT  
A
To avoid damaging belts, DO N
PRY BELTS OVER PULLEYS.  
PTO Clutch to Deck Belt  
1. Park the machine on a smooth, level surface sch  
as a concrete floor. Disengage the PTO, eng
the parking brake, turn off the engine, anemoe  
the ignition key.  
C
2. Remove the mower deck guard.  
C
WARNING  
Use extreme caution when rotating the idler  
arm with the breaker bar, due to the increased  
tension in the spring as the idler arm is being  
rotated. Injury may result if the breaker bar is  
prematurely released while the spring is under  
tension.  
Figure 27. Mower PTO Belt  
A. Idler Arm  
B. Stationary Idler Pulley  
C. Idler Tension Spring  
D. Anchor Bolt  
3. Using a 1/2” breaker bar, place the square end  
in the square hole located on the end of the idler  
arm (A, Figure 27). Carefully rotate the breaker  
bar COUNTER-CLOCKWISE, which will relieve  
the tension on the belt exerted from the idler arm.  
35  
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Troubleshooting, Adjustment & Repair  
4. Slide the drive belt over the edge of the stationary  
idler pulley (B). Carefully release the tension on  
the breaker bar until the idler arm comes to a  
stop.  
B
D
C
6. Unhook the idler tension spring (C) from the  
anchor bolt (D). Remove the old belt and replace  
with a new one. Make sure the V-side of the belt  
runs in the pulley grooves.  
7. Install the drive belt on the PTO pulley, the spindle  
pulleys, and all idler pulleys except the stationary  
pulley. Rehook the idler tension spring from the  
anchor bolt. Carefully rotate the breaker bar  
COUNTER-CLOCKWISE and install the belt on  
the stationary idler pulley. Carefully release the  
tension on the breaker bar. The belt should be  
routed exactly as shown in Figure 28.  
A
A
C
A
Figure 28. Mower PTO Belt Routing  
A. Spindle Pulley  
B. PTO Drive Belt  
C. Stationary Idler Pulley  
D. Spring-loaded Idler Pulley  
8. Reinstall the mower deck guard.  
9. Run the mower under no-load condition for about  
5 minutes to break-in the new belt.  
Check / Adjust the Mower Belt Idler  
Tensioner Spring Length  
52” & 61” Models - S/N: 2015782584 & Below:  
feature a stationary mower belt idler tensioner and  
cannot be adjusted.  
B
A
48” Models - All; 52” & 61” Models - 2015782585  
& Above: feature an adjustable mower belt idler  
tensioner which must be to checked to make he  
mower deck belt is set to the correct tension.  
1. Position the mower deck at its middle cutting  
position.  
C
2. Use the Mower Belt Idler Tensioner Spring Length  
chart to determine the correct spring length  
D
Mower Belt Idler Tensioner Spring Lenh  
Figure 29. Check / Adjust the Mower Belt Idler  
Tensioner Spring Length  
A. Mower Belt Tensioner Spring  
B. Measurement  
48” Mower Decks  
52” Mower Decks  
54” (4.6 cm)  
1/2” (16.5 cm)  
6-1/2” (16.5 cm)  
61” Mower Decks  
C. Jam Nut  
D. Adjustment Bolt  
(S/N: 2015782585 - 2016203069)  
61” Mower Decks  
6-3/4” (17.1 cm)  
(S/N: 2016203070 & Above)  
2. Measure the coil length of the mower  
belt tensioner spring (A, Figure 29). The  
measurement should equal the measurement as  
indicated in the chart. If it does not, adjustment is  
necessary, continue with step # 3.  
3. Loosen the jam nut (C).  
4. Turn the adjustment nut (D) until the measurement  
as indicated in the chart is achieved.  
5. Retighten the jam nut.  
36  
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TRANSMISSION DRIVE BELT  
REPLACEMENT  
B
C
FRONT  
A
D
E
To avoid damaging belts, DO NOT  
PRY BELTS OVER PULLEYS.  
I
1. Remove the deck drive belt. See MOWER BELT  
REPLACEMENT sections.  
2. Remove the clutch anchor bolts (A, Figure 30) that  
fasten the clutch anchor pad to the anchor.  
F
3. Unplug the PTO clutch from the wire harness.  
4. Remove the spring anchor nut (E) and remove the  
belt tension spring (D).  
G
G
H
WARNING  
STORED ENERGY DEVICE: Improper release  
of the belt tension spring can result in personal  
injury.  
Figure 30. Transmission Drive Belt  
A. Anchor Hardware  
B. Clutch Anchor Pad  
C. PTO Clutch & Drive Pulley  
D. Belt Tension Spring  
E. Spring Anchor Nut  
Spring-loaded r Pulley  
Transmission It Pulley  
H. Belt  
Use extreme caution when removing this  
spring.  
5. Drop the belt (H) from the crankshaft pulley and  
around the PTO clutch.  
6. From the front of the machine, pull the belt  
towards the front while sliding it up and over the  
transmission cooling fans.  
I. Stationary Idler Pulley  
7. Remove the old belt and replace with a new one.  
Make sure the V-side of the belt runs in the pulley  
grooves.  
8. Install belt over the transmission cooling fans and  
on the transmission input pulleys (G), around the  
idler pulleys (F & I) and on the crankshaft pul
9. Reinstall the belt tension spring (D) onto
anchor bolt and reinstall the nylon (E)
10. Plug the PTO clutch into the wire rness.  
11. Reinstall the clutch anchor pad and hardware (B &  
A). Tighten securely.  
12. Reinstall the deck drive belt. See MOWER BELT  
REPLACEMENT section.  
37  
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TRANSMISSION NEUTRAL &  
TRACKING ADJUSTMENTS  
Neutral Adjustment  
1. Park the machine on a smooth, level surface such  
as a concrete floor, away from bystanders and  
preferably facing a wall. Disengage the PTO,  
engage the parking brake, turn off the engine, and  
remove the ignition key.  
2. Chock the front caster wheels. Raise the drive  
wheels off the ground and secure the machine  
with jack stands.  
B
3. Start the engine and adjust throttle control to  
SLOW (lowest setting). See the STARTING THE  
ENGINE section for proper starting instructions.  
A
Figure 31. Neutral & Tracking Adjustment Points  
A. Left-Hand Adjustment  
B. Right-Hand Adjustment  
4. Disengage the parking brake.  
5. Using a 1/2” deep socket, SLOWLY turn the  
adjustment nut COUNTER-CLOCKWISE until the  
drive tire begins to rotate forward.  
6. SLOWLY turn the adjustment nut CLOCKWISE  
until the drive tire begins to rotate backwards.  
7. Set the adjustment half way in between where the  
forward and backwards rotations began.  
8. Adjust the throttle control to FULL (highest  
setting). Cycle the speed control lever and utral  
return pedal several times to insure and ace  
adjustment has been made.  
Tracking Adjustment  
Before making a tracking adjustment, be sure to  
check the following:  
• Drive tires are inflated to 15 psi (103 kPa).  
• All controls are free from damage and orate  
freely.  
• Machine is at full operating temperature.  
• Make sure the machine is in neutral when the  
foot pedal is depressed. If not, adjust neutral as  
described above.  
If Machine Veers to the RIGHT:  
If Machine Veers to the LEFT:  
1. Turn the RIGHT adjustment nut 1/8 - 1/4 turn  
COUNTER-CLOCKWISE.  
1. Turn the LEFT adjustment nut 1/8 - 1/4 turn  
COUNTER-CLOCKWISE.  
2. Turn the LEFT adjustment nut 1/8 - 1/4 turn  
CLOCKWISE.  
2. Turn the RIGHT adjustment nut 1/8 - 1/4 turn  
CLOCKWISE.  
3. Drive machine on a flat, level surface to test and  
repeat steps 1 & 2 as necessary.  
3. Drive machine on a flat, level surface to test and  
repeat steps 1 & 2 as necessary.  
38  
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TRANSMISSION MAINTENANCE  
The hydrostatic transmissions are sealed units that  
require no maintenance other than the following.  
A
• Keep the machine and the transmission cooling  
fins clear or grass, leaves and debris.  
• Keep oil level in the reservoir (A, Figure 32) at the  
“FULL” line (B). Extra oil in the reservoir will not  
benefit the machine.  
B
• If it is necessary to add oil to the reservoir, use  
SAE straight 20 or 30 weight motor oil. DO NOT  
use a multi-grade oils. Make sure the area  
around the oil reservoir is free from dust, dirt and  
debris before opening the reservoir.  
• Make sure the oil reservoir cap are tight.  
Figure 32. Oil Reservoirs  
A. Oil Reservoirs  
B. “FULL” Line  
• Keep water, dirt and debris from entering the oil  
reservoir. A small amount of a contaminant could  
damage the transmissions.  
Make sure transmissions and  
immediate surrounding areas are  
free from dirt and debris before  
changing the oil and filters.  
Cleanliness while performing this  
operation is extremely important.  
Changing Oil & Filters  
A
1. Park the machine on a smooth, levesurface such  
as a concrete floor. Disengage the PTO, engage  
the parking brake, turn off the engine, and remove  
the ignition key.  
Figure 33. Transmission Oil Filter Location  
(left-hand side shown with deck guard cut away.)  
A. Transmission Oil Filter  
2. Place a drain pan under each transmission a
remove the filters to drain the oil. See Figure 3.  
NOTE: Before removing the right hanransmission  
filter the filter guard must be remove
3. Once oil has drained from transmissions, replace  
with new filters (P/N 5021068X1), placing a light  
film on the seal of the filter before installing.  
Hand-tighten filter only.  
3. Start the engine and adjust throttle control to just  
above idle. See the STARTING THE ENGINE  
section for proper starting instructions.  
4. Fill oil reservoirs 3/4 full with SAE straight 20 or 30  
weight motor oil.  
4. Run engine for 5 minutes. Watch the oil level  
in the reservoirs. Add oil to the “FULL” line (B,  
Figure 32) as necessary.  
To Bleed Air From Transmissions  
1. Locate the machine in a secure area, away from  
bystanders and preferably facing a wall. Raise  
the drive tires off the ground and secure with jack  
stands.  
5. With engine running, cycle controls forward and  
reverse until positive response to the drive is  
achieved. Do not attempt to move the unit until  
bleeding is complete or serious damage may  
occur.  
2. Continue to fill reservoirs to the FULL LINE until  
the oil level stops going down.  
6. Watch oil levels for the next few days and add oil  
to the reservoirs as necessary.  
39  
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6. Charge the battery until fully charged (until the  
specific gravity of the electrolyte is 1.250 or higher  
and the electrolyte temperature is at least 60° F).  
The best method of making certain a battery is  
fully charged, but not over charged, is to measure  
the specific gravity of a cell once per hour. The  
battery is fully charged when the cells are gassing  
freely at low charging rate and less than 0.003  
change in specific gravity occurs over a three hour  
period.  
BATTERY SERVICE  
WARNING  
Keep open flames and sparks away from the  
battery; the gasses coming from it are highly  
explosive. Ventilate the battery well during  
charging.  
Checking Battery Voltage  
Jump Starting With Auxiliary (Booster)  
Battery  
Jump starting is not recommended. However, if it  
must be done, follow these directions. Both booster  
and dis-charged batteries should be treated carefully  
when using jumper cables. Follow the steps below  
EXACTLY, being careful not to cause sparks. Refer  
to Figure 34.  
A voltmeter can be used to determine condition of  
battery. When engine is off, the voltmeter shows  
battery voltage, which should be 12 volts. When  
engine is running, the voltmeter shows voltage of  
charging circuit which normally is 13 to 14 volts.  
A dead battery or one too weak to start the engine  
may not mean the battery needs to be replaced.  
For example, it may mean that the alternator is not  
charging the battery properly. If there is any doubt  
about the cause of the problem, see your dealer. If  
you need to replace the battery, follow the steps  
under Cleaning the Battery & Cables in the Regular  
Section.  
1. Both batteries must be of the same voltage.  
2. Position the vehicle with the booster battery  
adjacent to the vehile with the discharged battery  
so that booster cbles can be connected easily  
o the batteries th vehicles. Make certain  
vehicles do not touch each other.  
Charging a Completely Discharged  
Battery  
1. Be aware of all the safety precautions you ld  
observe during the charging operation. If you are  
unfamiliar with the use of a battery charger and  
hydrometer, have the battery serviced by your  
dealer.  
3. Wear safety glasses and shield eyes and face  
from batteries at all times. Be sure vent caps are  
tight. Place damp cloth over vent caps on both  
atteries.  
4. nnect positive (+) cable to positive post of  
discharged battery (wired to starter or solenoid).  
5. Connect the other end of same cable to same  
post marked positive (+) on booster battery.  
2. Add distilled water sufficient to cover the plate (fill  
to the proper level near the end of the charge
If the battery is extremely cold, allow it to arm  
before adding water because the water lvel will  
rise as it warms. Also, an extremold battery  
will not accept a normal charge untit becomes  
warm.  
6. Connect the second cable negative (-) to other  
post of booster battery.  
7. Make final connection on engine block of stalled  
vehicle away from battery. Do not lean over  
batteries.  
3. Always unplug or turn the charger off before  
attaching or removing the clamp connections.  
8. Start the engine of the vehicle with the booster  
battery. Wait a few minutes, then attempt to start  
the engine of the vehicle with the discharged  
battery.  
4. Carefully attach the clamps to the battery in  
proper polarity (usually red to [+] positive and  
black to [-] negative).  
9. If the vehicle does not start after cranking for thirty  
seconds, STOP PROCEDURE. More than thirty  
seconds seldom starts the engine unless some  
mechanical adjustment is made.  
5. While charging, periodically measure the  
temperature of the electrolyte. If the temperature  
exceeds 125° F (51.6° C), or if violent gassing or  
spewing of electrolyte occurs, the charging rate  
must be reduced or temporarily halted to prevent  
battery damage.  
40  
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Troubleshooting, Adjustment & Repair  
10. After starting, allow the engine to return to idle  
speed. Remove the cable connection at the  
engine or frame. Then remove the other end of  
the same cable from the booster battery.  
11. Remove the other cable by disconnecting at the  
discharged battery first and then disconnect the  
opposite end from the booster battery.  
12. Discard the damp cloths that were placed over the  
battery vent caps.  
THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES  
To  
To  
Starter  
Switch  
Starter  
Switch  
Jumper Cable  
Starting  
Vehicle  
Battery  
Discharged  
Vehicle  
Battery  
Jumper Cable  
To Ground  
Engine  
Block  
MAKE CERTAIN VEHICLDO NOT TOUCH  
Figure 34. Jump Starting  
WARNING  
WARNING  
Any procedure other than the preceding could  
result in:  
For your personal safety, use extreme care  
when jump starting. Never expose battery to  
open flame or electric spark – battery action  
generates hydrogen gas which is flammable  
and explosive. Do not allow battery acid to  
contact skin, eyes, fabrics, or painted surfaces.  
Batteries contain a sulfuric acid solution which  
can cause serious personal injury or property  
damage.  
(1) personal injury caused by electrolyte  
squirting out the battery vents,  
(2) personal injury or property damage due  
to battery explosion,  
(3) damage to the charging system of the  
booster vehicle or of the immobilized  
vehicle.  
Do not attempt to jump start a vehicle having a  
frozen battery because the battery may rupture  
or explode. If a frozen battery is suspected,  
examine all fill vents on the battery. If ice  
can be seen or if the electrolyte fluid cannot  
be seen, do not attempt to start with jumper  
cables as long as the battery remains frozen.  
When removing or installing battery cables,  
disconnect the negative cable FIRST and  
reconnect it LAST. If not done in this order, the  
positive terminal can be shorted to the frame  
by a tool.  
To avoid engine damage, do not disconnect  
battery while engine is running. Be sure  
terminal connections are tight before starting.  
41  
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Specifications  
SPECIFICATIONS  
CHASSIS:  
Fuel Tanks  
Capacity: 5 Gallons (18.9 L)  
Tire Size: 17 x 7.50 -12  
NOTE: Specifications are correct at time of printing  
and are subject to change without notice.  
Rear Wheels  
Inflation Pressure: 15 psi (1,03 bar)  
Tire Size: 9 x 3.5 - 6  
Front Wheels  
ENGINE:  
19 Gross HP† Kawasaki  
TRANSMISSION:  
Make  
Kawasaki  
Eaton 771-101 & 771-102  
Model  
FH580V  
Type  
Unitized Drive Transaxles  
Displacement  
Electrical System  
35.7 Cu. in (585 cc)  
12 Volt, 13 amp, Alternator,  
Battery: 340 CCA  
1.9 US qt. (1.8 L) w/ Filter  
Hydraulic Fluid  
Mobil DTE26 Hydraulic Oil OR SAE  
20W-20 Motor Oil OR SAE 30 Motor Oil  
Forward: 0-6 MPH (0-9.65 km/h)  
Reverse: 0-2 MPH (0-3.22 km/h)  
Speeds  
@ 3400 rpm  
Oil Capacity  
20 Gross HP† Kawasaki  
DIMENSIONS:  
Make  
Kawasaki  
Model  
FX600V  
48” Model  
52” Model  
61” Model  
Displacement  
Electrical System  
36.8 Cu. in (603 cc)  
12 Volt, 15 amp, Alternator,  
Battery 340 CCA  
1.8 US qt. (1.7 L) w/ filter  
Overall Length  
74.5”  
76.5”  
(194 cm)  
87”  
(221 cm)  
(189 cm)  
Oil Capacity  
54” (137 cm) 57.5” (146 cm) 66” (168 cm)  
Overall Width  
(Deflector down)  
20.5 Gross HP† Kawasaki  
49” (124 cm) 53.5” (136 cm)  
62” (cm)  
Overall Width  
(Deflector up)  
Make  
Kawasaki  
Model  
FX651V-DS00-S  
Height  
42” (107 cm)  
Displacement  
Electrical System  
44.3 Cu. In (726 cc)  
12 volt, 15 amp charging coil;  
Battery: 340 cca  
Weght (apx.)  
739 lbs.  
kg)  
780 lbs.  
(353.8 kg)  
815 lbs.  
(370 kg)  
Oil Capacity  
2.2 US qt (2.1 L) w/ filter  
23.5 Gross HP† Kawasaki  
Make  
Kawasaki  
Model  
FX730V-DS00-S  
Displacement  
Electrical System  
44.3 Cu. In (726 cc)  
12 volt, 15 amp charging coil;  
Battery: 340 cca  
Oil Capacity  
2.2 US qt. (2.1 L) w/ filter  
25 Gross HP† Kawasaki  
Make  
Kawasaki  
Model  
FH721V  
Displacement  
Electrical System  
41.2 Cu. in (675 cc)  
12 Volt, 13 amp, Alternator,  
Battery: 340 CCA  
2.0 US qt. (1.9 L) w/ F
Oil Capacity  
26 Gross HP† Kawasaki  
Make  
Kawasaki  
Model  
FX730V  
Displacement  
Electrical System  
44.3 Cu. in (726 cc)  
12 Volt, 15 amp, Alternator,  
Battery: 340 CCA  
2.2 US qt. (2.1 L) w/ filter  
Oil Capacity  
Power Ratings: All power levels are stated gross horsepower per  
SAE J2723 as rated by Kawasaki and tested per the SAE J1995  
test standard. The gross power curves and more information can be  
42  
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ALIGN THIS EDGE WITH A VERTICAL SURFACE  
(TREE, POLE, FENCE POST, BUILDING, ETC)  
43  
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BRIGGS & STRATTON PRODUCTS WARRANTY POLICY  
LIMITED WARRANTY  
September 2012  
Briggs & Stratton warrants that, during the warranty period specified below, it will repair or replace, free of charge, any part that is defective in material or workmanship  
or both.Transportation charges on product submitted for repair or replacement under this warranty must be borne by purchaser.This warranty is effective for and  
is subject to the time periods and conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map at WWW.  
FERRISINDUSTRIES.COM.The purchaser must contact the Authorized Service Dealer, and then make the product available to the Authorized Service Dealer for  
inspection and testing.  
There is no other express warranty. Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to one  
year from purchase, or to the extent permitted by law. All other implied warranties are excluded. Liability for incidental or consequential damages are  
excluded to the extent exclusion is permitted by law. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or  
countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.This warranty gives  
you specific legal rights and you may also have other rights which vary from state to state or country to country.**  
WARRANTY PERIOD  
Covered Parts  
Standard Warranty Period  
Rental Warranty Period  
Riding mowers  
4 years (48 months) or 500 hours, whichever occurs first. 90 days  
Unlimited hours during the first 2 years (24 months)  
(+Except as noted below)  
Walk mowers  
2 years (24 months) unlimited hours  
90 days  
(over 30 inches of cutting width) (+Except as noted below)  
+Belts, Tires, Brake Pads,  
Hoses, Battery, Blades  
90 days  
90 days  
+Attachments  
+Engine*  
1 year  
90 days  
See Engine Operator’s Manual  
See Engine Operator’s Manual  
* Emissions-related components are covered by the Emissions Warranty Statement.  
** In Australia - Our goods come with guarantees that cannot be excludender the Australian Consumer Law.You are entitled to a replacement or refund for a major  
failure and for compensation for any other reasonably foreseeable loss or damage.You are also entitled to have the goods repaired or replaced if the goods fail to be  
of acceptable quality and the failure does not amount to a major failwarranty service, find the nearest Authorized Service Dealer in our dealer locator map at  
FERRISINDUSTRIES.COM/AU, or by calling 1300 274 447, or by emag or writing to sal[email protected], Briggs & Stratton Australia Pty Ltd, 1  
Moorebank Avenue, NSW, Australia, 2170.  
The warranty period begins on the date of purchase by the first retail end user, and inues for the period of time or hours stated in the table above.  
No warranty registration is necessary to obtain warranty on Briggs & Srattooducts. Save your proof of purchase receipt. If you do not provide proof of  
the initial purchase date at the time warranty service is requested, the manufacturing date of the product will be used to determine the warranty period.  
AYOUR WARRANTY  
We welcome warranty repair and apologize to you for benconenienced. Warranty service is available only through FERRIS Authorized Service Dealers. Most warranty  
repairs are handled routinely, but sometimes requestranty service may not be appropriate.This warranty only covers defects in materials or workmanship. It does  
not cover damage caused by improper use or abuse, imoper maintenance or repair, normal wear and tear, or stale or unapproved fuel.  
Improper Use and Abuse - The proper, intended use of this product is described in the Operator’s Manual. Using the product in a way not described in the Operator’s  
Manual or using the product after it has been damaged will void your warranty. Warranty is not allowed if the serial number on the product has been removed or the product  
has been altered or modified in any way, or if the product has evidence of abuse such as impact damage, or water/chemical corrosion damage.  
Improper Maintenance or Repair - This product must be maintained according to the procedures and schedules provided in the Operator’s Manual, and serviced or  
repaired using genuine Briggs & Stratton parts or equivalent. Damage caused by lack of maintenance or use of non-original parts is not covered by warranty.  
Normal Wear - Like all mechanical devices, your unit is subject to wear even when properly maintained.This warranty does not cover repairs when normal use has  
exhausted the life of a part or the equipment. Except as noted in the warranty period, maintenance and wear items such as filters, belts, cutting blades, and brake pads  
(except engine brake pads) are not covered by warranty due to wear characteristics alone, unless the cause is due to defects in material or workmanship.  
Stale Fuel - In order to function correctly, this product requires fresh fuel that conforms to the criteria specified in the Operator’s Manual. Damage caused by stale fuel  
(carburetor leaks, clogged fuel tubes, sticking valves, etc) is not covered by warranty.  
Other Exclusions - This warranty excludes damage due to accident, abuse, modifications, alterations, improper servicing, freezing or chemical deterioration. Attachments  
or accessories that were not originally packaged with the product are also excluded.There is no warranty coverage on equipment used for primary power in place of utility  
power or on equipment used in life support applications.This warranty also excludes failures due to acts of God and other force majeure events beyond the manufacturer’s  
control.  
5410603A(Rev-)  
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September 2012  
California, U.S. EPA, and Briggs & Stratton Corporation Emissions Control Warranty Statement  
Your Warranty Rights And Obligations  
The California Air Resources Board, U.S. EPA, and Briggs & Stratton (B&S) are pleased  
Owner’s Warranty Responsibilities:  
to explain the emissions control system warranty on your Model Year 2012--2013  
engine/equipment. In California, new small off-road engines and large spark ignited  
engines less than or equal to 1.0 liter must be designed, built, and equipped to meet the  
State’s stringent anti-smog standards. B&S must warrant the emissions control system  
on your engine/equipment for the periods of time listed below provided there has been  
no abuse, neglect, or improper maintenance of your engine or equipment.  
Your emissions control system may include parts such as the carburetor or fuel injection  
system, fuel tank, ignition system, and catalytic converter. Also included may be hoses,  
belts, connectors, sensors, and other emissions-related assemblies.  
As the engine/equipment owner, you are responsible for the performance of the  
required maintenance listed in your owner’s manual. B&S recommends that you  
retain all receipts covering maintenance on your engine/equipment, but B&S cannot  
deny warranty solely for the lack of receipts or your failure to ensure the performance  
of all scheduled maintenance.  
As the engine/equipment owner, you should however be aware that B&S may deny  
you warranty coverage if your engine/equipment or a part has failed due to abuse,  
neglect, improper maintenance, or unapproved modifications.  
You are responsible for presenting your engine/equipment to a B&S distribution  
center, servicing dealer, or other equivalent entity, as applicable, as soon as a  
problem exists. The warranty repairs should be completed in a reasonable amount of  
time, not to exceed 30 days. If you have any questions regarding your warranty  
rights and responsibilities, you should contact B&S at (414) 259-5262.  
Where a warrantable condition exists, B&S will repair your engine/equipment at no cost  
to you including diagnosis, parts, and labor.  
Manufacturer’s Warranty Coverage:  
Small off-road engines and large spark ignited engines less than or equal to 1.0 liter, and  
any related emissions components of the equipment, are warranted for two years*. If any  
emissions-related part on your B&S engine/equipment is defective, the part will be  
repaired or replaced by B&S.  
*
Two years or for the time period listed in the respective engine or product warranty  
statement, whichever is greater.  
Briggs & Stratton Emissions Control Warranty Provisions  
The following are specific provisions relative to your Emissions Control Warranty Coverage. It is in addition to the B&S engine warranty for non-regulated engines found in the  
Operator’s Manual.  
1. Warranted Emissions Parts  
The warranty on emissions-related parts is as follows:  
Coverage under this warranty extends only to the parts listed below (the emissions  
control systems parts) to the extent these parts were present on the B&S engine  
and/or B&S supplied fuel system.  
Any warranted part that is not scheduled for replacement as required  
maintenance in the owner’s manual supplied, is warranted for the warranty  
period stated above. If any such part fails during the period of warranty  
coverage, the part will be epaired or replaced by B&S at no charge to the  
owner. Any such part repaired or replaced under the warranty will be warranted  
for the remaining way period.  
a. Fuel Metering System  
Cold start enrichment system (soft choke)  
Carburetor and internal parts  
Fuel pump  
Fuel line, fuel line fittings, clamps  
Fuel tank, cap and tether  
Carbon canister  
Any warranted part scheduled only for regular inspection in the owner’s  
manual supplied, is wanted for the warranty period stated above. Any such  
part repaired or repaced under warranty will be warranted for the remaining  
warranty period.  
Any waranted part that is scheduled for replacement as required maintenance  
in the owner’s manual supplied, is warranted for the period of time prior to the  
first scheduled replacement point for that part. If the part fails prior to the first  
schedued replacement, the part will be repaired or replaced by B&S at no  
charge to the owner. Any such part repaired or replaced under warranty will be  
arranted for the remainder of the period prior to the first scheduled  
placement point for the part.  
b. Air Induction System  
Air cleaner  
Intake manifold  
Purge and vent line  
c. Ignition System  
Spark plug(s)  
Magneto ignition system  
Add on or modified parts that are not exempted by the Air Resources Board  
may not be used. The use of any non exempted add on or modified parts by the  
owner will be grounds for disallowing a warranty claim. The manufacturer will  
not be liable to warrant failures of warranted parts caused by the use of a non  
exempted add on or modified part.  
d. Catalyst System  
Catalytic converter  
Exhaust manifold  
Air injection system or pulse valve  
3. Consequential Coverage  
e. Miscellaneous Items Used in Above Systems  
Vacuum, temperature, position, time sensitive valves and hes  
Connectors and assemblies  
Coverage shall extend to the failure of any engine components caused by the  
failure of any warranted emissions parts.  
2. Length of Coverage  
4. Claims and Coverage Exclusions  
For a period of two years from date of original purchase, Barrants to the original  
purchaser and each subsequent purchaser that the engine is designed, built, and  
equipped so as to conform with all applicable regulations adopted by the Air  
Resources Board; that it is free from defects in material and workmanship that could  
cause the failure of a warranted part; and that it is identical in all material respects to  
the engine described in the manufacturer’s application for certification. The warranty  
period begins on the date the engine is originally purchased.  
Warranty claims shall be filed according to the provisions of the B&S engine  
warranty policy. Warranty coverage does not apply to failures of emissions parts  
that are not original equipment B&S parts or to parts that fail due to abuse, neglect,  
or improper maintenance as set forth in the B&S engine warranty policy. B&S is not  
liable for warranty coverage of failures of emissions parts caused by the use of  
add-on or modified parts.  
Look For Relevant Emissions Durability Period and Air Index Information  
On Your Small Off-Road Engine Emissions Label  
Engines that are certified to meet the California Air Resources Board (CARB) small  
Briggs & Stratton engines are certified to meet the United States Environmental  
Protection Agency (USEPA) Phase 2 or Phase 3 emissions standards. The Emissions  
Compliance Period referred to on the Emissions Compliance label indicates the number  
of operating hours for which the engine has been shown to meet Federal emissions  
requirements.  
off-road Emissions Standard must display information regarding the Emissions Durability  
Period and the Air Index. Briggs & Stratton makes this information available to the  
consumer on our emissions labels. The engine emissions label will indicate certification  
information.  
The Emissions Durability Period describes the number of hours of actual running time  
for which the engine is certified to be emissions compliant, assuming proper  
maintenance in accordance with the Operating & Maintenance Instructions. The  
following categories are used:  
For engines less than 225 cc displacement.  
Category C = 125 hours, Category B = 250 hours, Category A = 500 hours  
Moderate:  
For engines of 225 cc or more displacement.  
Category C = 250 hours, Category B = 500 hours, Category A = 1000 hours  
Engine is certified to be emissions compliant for 125 hours of actual engine running time.  
Intermediate:  
Engine is certified to be emissions compliant for 250 hours of actual engine running time.  
Extended:  
Engine is certified to be emissions compliant for 500 hours of actual engine running time.  
For example, a typical walk-behind lawn mower is used 20 to 25 hours per year.  
Therefore, the Emissions Durability Period of an engine with an intermediate rating  
would equate to 10 to 12 years.  
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OPERATOR’S  
MANUAL  
Comfort Control DD Series  
Walk-Behind Mowers  
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