Exmark Lawn Mower 4500 764 RevA User Manual

METRO®  
Model No. MG16KA362—Serial No. 920000 and Up  
Part No. 4500-764 Rev. A  
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3
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Contents  
Mower Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
Engine Deck Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
Engine Deck Assembly (cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
ECS Upper Handle and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Fuel Tank Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
4
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Mower Deck Assembly  
4500-764A  
6
1
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Mower Deck Assembly (continued)  
Ref. Part Number Qty. Description  
Ref. Part Number Qty. Description  
1
103-2312  
1
Deck (116-0616-01)  
W/Decals, Dogleg, &  
Discharge Deflector  
Baffle-Dogleg  
42 103-8387  
2
Asm, Cutter Housing  
Complete  
Pin-Chute  
Kit, Cutter Housing ▲  
Zerk-45° 1/4-28  
Spacer-Guard Bottom  
Tube-Pivot  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
109-8854  
103-8280  
302-61  
103-2535  
1-403179  
1-303314  
1-323529  
321-4  
1-303514  
1-323339  
1-403183  
3219-6  
1-800861  
1-807267  
1
2
2
2
1
8
2
2
4
2
2
2
2
2
2
3
4
5
6
7
8
9
1-302189-01  
322-2  
32128-20  
103-3600  
302-52  
1
7
Screw-HH 5/16-18 X 5/8  
22 Nut-Whizlock 5/16-18  
1
2
1
4
2
1
8
Idler Arm ASM  
Zerk-1/8-27 Str  
Zerk-1/4-28 Str  
Knob-3 Prong  
Pin  
Nut-Nyloc 5/16-18  
Screw-HH 3/8-16 X 1 1/2  
Spacer-Caster  
Tube-Spindle, Short ▲  
Screw-HH 1/4-20 X 3/4  
Bearing-Flanged  
Washer  
302-19  
1-323385  
1-809020  
3296-29  
323-8  
3290-357  
1-323748  
98-5975  
1-808280  
1-303105  
1-806003  
32151-103  
702809  
103-6584  
103-6582  
103-6580  
103-1578  
103-6337  
1-513338  
3253-7  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
20  
20  
20  
20  
21  
22  
23  
24  
25  
26  
27  
Sheave  
Nut-Hex 5/8-18  
16 Nut-Whizlock 3/8-16  
1
9
1
1
3
1
1
2
2
2
2
2
2
2
2
2
1
1
1
Ring-Push On  
Screw-Cap, HH  
Key-Machine 1/4 X 3/16 X  
1 1/4  
Spacer-Blade Drive  
Washer-Spring Disc 5/8  
Bushing-Engagement  
Eyebolt-Thread, LH  
Body-Turnbuckle  
Eyebolt-Thread, RH  
Arm-Assist  
Screw-HH 5/16-18 X 2  
Linkage-Arm  
Asm, Caster/Mnt Complete,  
Weighted  
Asm, Caster Wheel Support  
W/Bearings, Weighted  
Wld, Caster Wheel Support,  
Weighted  
Washer-Spring Disc 5/16  
Pad And Spring ASM  
Guard-Bearing Top ▲  
Washer-5/16 Std  
Rod-Brake  
Spring-Extension  
Spring-Compression  
Spacer-Flanged  
Nut-Nyloc 1/4-20  
Spacer  
Kit, Tire & Wheel Asm W/  
Spacer  
Bearing  
Bushing-Flanged  
Spring, Torsion  
Screw,HH Special 5/16-18  
X 1.25  
Washer-Spring Disc 3/8  
Pin-Clevis 5/16 X 1 49/64  
Yoke-Adjustable  
Hairpin-Cotter  
E-Ring  
Screw-HH  
Blade, Notched  
Blade, Mulching ■  
Blade, Low Lift  
Blade, Solid  
Blade, Extreme  
Washer  
Washer-Lock 1/2  
Nut-Hex 1/2-13  
Screw-HH 1/2-13 X 6  
Washer-Spindle  
E-Ring  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
1-323539  
1-513208  
1-303434  
1-303348  
1-303236  
1-303238  
1-322235  
322-10  
8
2
1
1
1
1
1
1
1
2
1-323303  
103-2281  
3217-9  
325-20  
1-303352  
32120-35  
1-323733  
67  
68  
103-2296  
2
2
103-2297-01  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
1-303334  
1-324372  
103-1330  
3256-3  
1-323715  
1-323071  
1-323747  
1-323746  
3296-42  
9
1
2
1
1
1
1
1
2
2
2
Drive Belt (To Blades) 36  
Model  
28  
29  
30  
31  
32  
33  
1-803310  
322-6  
3256-23  
1-303537  
1-303536  
116-2706  
2
9
1
2
2
1
Setscrew-5/16-18 X 3/8 ●  
Screw-HH 5/16-18 X 1 1/4  
Washer-5/16 Sae  
Stud-Shield, Belt (Short)  
Stud-Shield, Belt (Long)  
Shield (1-302213-01)  
W/Decals  
34  
35  
36  
1-323417  
1-322145-01  
103-1236  
4
2
2
Washer-Belt Shield  
Fork  
Asm, Caster Wheel  
Assembly  
Deflector, Discharge  
Nut-Nyloc 1/4-20 Thin  
Sleeve-Bearing  
Screw-HH 3/8-16 X 3/4  
Pulley-Idler  
1-513547  
103-2171  
80  
81  
82  
83  
1-513809  
1-513810  
116-0962  
116-3515  
1
4
1
1
37  
38  
39  
40  
41  
109-5151  
3296-56  
1-323729  
323-4  
1
1
2
8
1
1-603843  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads.  
Requires installation of mulch kit for proper mulching. See your Exmark dealer for details.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize). See operator s manual for locations.  
7
4500-764A  
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Engine Deck Assembly  
4500-764A  
8
3
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Engine Deck Assembly (continued)  
Ref. Part Number Qty. Description  
Ref. Part Number Qty. Description  
27 323-13  
28 1-803310  
1
103-3499  
1
Rear Deck (117-3521-01)  
W/Decals  
1
2
Screw-HH 3/8-16 X 2 3/4  
Setscrew-5/16-18 X 3/8 ■  
Spacer-Clutch  
2
3
1-323500  
1-324340  
1
2
Transmission  
Asm, Coupling, W/Guard  
And Zerk  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
53  
54  
55  
56  
1-633453  
1-603610  
9264964  
1-303186  
1-323278  
1-323379  
98-5975  
3296-6  
1
2
4
1
1
1
5
1
3
1
1
2
1
1
4
4
1
1
1
4
2
1
1
4
4
2
1
Washer-Spring Disc 7/16  
Bolt-HWH 5/16-18 X 3/4 Tap  
Bellcrank  
4
5
6
7
8
1-323502  
103-2587  
1-323252  
1-323254  
103-6511  
32151-62  
1-805005  
1-373034  
3245-41  
2
1
2
2
2
2
4
1
2
1
3
1
1
Shaft-Transmission  
Adapter  
Sheave-Transmission ●  
Washer  
Bearing-Shaft ●  
Flange-Output  
Washer-Spring Disc 3/8  
Nut-Nyloc 3/8-24  
Key-Woodruff #9 3/4 X 3/16  
Switch-Start, Neutral  
Bolt-Carriage 3/8-16 X 2  
Washer-7/16 Std  
Pulley-Idler, Flat  
Washer-3/8 Sae  
Screw-HH 1/4-20 X 5/8  
Nut-Nyloc 1/4-20  
Bolt-Shoulder  
Screw, HH 7/16-20 X 1 1/4 ■  
Switch-N.O.  
Screw-HH 5/16-18 X 3/4  
Screw-PPH #10-24 X 5/8  
Plate-Tapped  
Asm Shift Lever, W/Grip  
Washer-Lock, Spring  
Nut-M8  
Sheave-Transmission ●  
Ring-Retaining  
Washer-Lock 5/16 Heavy  
Washer  
Setscrew-1/4-20 X 3/8 ■  
Belt, Transmission  
Nut-Whizlock 3/8-16  
Nut-Nyloc 3/8-16  
Shifter Plate (1-323387-03)  
W/Decals  
9
3257-5  
1-303282  
3231-6  
10  
11  
12  
13  
14  
15  
16  
3256-5  
1-323280  
3290-357  
3296-39  
1-323285  
3256-24  
321-3  
3296-42  
1-603403  
116-3702  
1-513051  
322-3  
3290-500  
1-633181  
103-1606  
114-3550  
114-3549  
1-653313  
116-4396  
103-3498  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
1-323389-03  
3230-1  
2
2
2
2
1
1
1
2
1
4
Bracket-Plate, Shift  
Bolt-Carriage 5/16-18 X 3/4  
Nut-Whizlock 5/16-18  
Guard-Coupler  
32128-20  
51-4220  
103-1666  
103-1668  
103-4177  
302-19  
Sheave-Transmission ●  
Sheave ●  
Key  
Zerk-1/4-28 Str  
Grip  
103-1733  
323-7  
Gasket-Exhaust  
Muffler  
Screw-HH 3/8-16 X 1 1/4  
Apply anti-seize compound in bore.  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads.  
9
4500-764A  
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Engine Deck Assembly (cont.)  
4500-764A  
10  
4
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Engine Deck Assembly (cont.) (continued)  
Ref. Part Number Qty. Description  
Ref. Part Number Qty. Description  
1
2
3
4
5
6
7
8
9
103-1611-03  
302-19  
1-322117-03  
2412-104  
103-1615-03  
1-806003  
103-1616-03  
32151-47  
2
4
1
2
1
4
1
4
2
Arm-Brake  
Zerk-1/4-28 Str  
Axle  
Clamp-R  
Arm-Idler, LH  
Hairpin-Cotter  
Arm-Idler, RH  
Ring-Retaining  
Belt, Wheel Drive (36?&48?  
Models)  
Nut-Whizlock 5/16-18  
Band-Brake  
Swivel-Brake  
23  
24  
25  
26  
26  
27  
28  
29  
30  
31  
32  
103-1620  
1-513959  
323-39  
1-523157  
1-543436  
98-5975  
1-323307  
1-803051  
103-1618  
323-6  
1
2
4
1
1
4
2
2
2
4
2
Linkage, Brake (RH)  
Wingnut-Nyloc 5/16  
Screw-HH 3/8-16 X 5  
Washer ●  
Washer-Spacer ●  
Washer-Spring Disc 3/8  
Pin-Clevis 1/2 X 1  
Nut-Push 3/8  
Swivel, Short Adjust  
Screw-HH 3/8-16 X 1  
Asm, Wheel Drive (36?&48?  
Models)  
Drum And Sheave ASM  
Wheel And Tire ASM  
Tire-Turfmaster  
Wheel And Hub ASM  
Bearing-Flanged  
Screw-HH 5/16-18 X 1  
Washer-Lock 5/16 Heavy  
Ring-Retaining  
Ring-Snap  
Shield-Trailing  
1-323288  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
32128-20  
1-323262  
110-5866  
1-412358  
3296-29  
1-323277  
322-6  
99-8664  
3290-357  
3296-39  
1-323287-01  
1-323283  
1-603402  
103-1619  
4
2
2
2
4
2
2
2
109-4721  
34  
36  
37  
38  
39  
40  
41  
42  
44  
47  
48  
109-4359  
1-323719  
1-323720  
1-323328  
1-323329  
322-5  
1-805005  
32120-47  
1-808519  
98-3259  
322-3  
2
2
1
1
4
8
8
2
2
1
2
Scraper  
Nut-Nyloc 5/16-18  
Idler-Wheel, Drive  
Screw-HH 5/16-18 X 1 1/4  
Bolt-HH 3/8-16 X 3 Tap  
14 Nut-Whizlock 3/8-16  
4
2
4
2
1
Nut-Nyloc 3/8-16  
Shield-Wheel, Drive  
Spacer-Shield  
Spring-Extension  
Linkage, Brake (LH)  
Screw-HH 5/16-18 X 3/4  
QTY As Required  
11  
4500-764A  
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ECS Upper Handle and Controls  
4500-764A  
12  
6
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ECS Upper Handle and Controls (continued)  
Ref. Part Number Qty. Description  
Ref. Part Number Qty. Description  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
116-4079  
1-303365  
1-803322  
103-0769-03  
1-303363  
1-303335  
1-807513  
3296-2  
116-2426  
116-4080  
1-303020  
103-1629  
3296-29  
1
2
2
1
1
1
2
2
1
1
1
1
2
1
2
2
1
2
1
2
6
1
Wld, Lever, Opc (LH) ▲  
Bushing-Nylon  
44:1 1-603511  
44:2 103-2106  
1
1
1
5
2
1
1
6
1
1
2
4
1
2
2
Key-Ignition  
Key-Exmark Logo  
Plate-Tapped  
Nut-Nyloc 3/8-16  
Screw-PPH #10-24 X 5/8  
Switch-N.O.  
Setscrew-5/16-24 X 5/16 ■  
Wld, Opc Axle Lever  
Spring-Extension  
Tie-Cable 7 15/16 (Large)  
Bolt-Carriage #10-24 X 1/2  
Nut-Nyloc #10-24  
Cable, Throttle  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
1-633181  
3296-39  
3290-500  
1-513051  
1-323229  
1-303287  
1-323430  
323-14  
Clip-Loom 3/8  
Tie-Cable 5 1/2 (Small)  
Module-Interlock  
Screw-HH 3/8-16 X 3  
Screw-HH 5/16-18 X 1 3/4  
Bushing-Sleeve  
Lever, Drive LH  
Nut-Hex 3/8-24  
Screw-HH 1/4-20 X 2 3/4  
Wld, Opc Lever (RH) ▲  
Grip-Lever  
Lever, Clutch W/Grip  
Nut-Nyloc 5/16-18  
Washer-3/8 Std  
Bushing-Lever, Drive  
Hairpin-Cotter  
Linkage, Upper  
Linkage, Wheel Drive  
322-9  
1-413152  
116-4081  
3219-3  
3256-4  
321-14  
103-0027  
1-806003  
103-1627  
103-1604  
1-543296  
103-0815  
1-303435  
103-1631  
32128-33  
103-0464  
3256-22  
103-0235  
12 Nut-Whizlock 1/4-20  
Pin-Spring 1/8 X 1/2  
10 Washer-1/4 Sae  
2
2
Screw-HH 1/4-20 X 1 1/8  
W/Nylon ■  
Lever, Drive RH  
Nut-Jam 3/8-24  
Asm, Console  
(109-4649-03) W/Decals  
Grommet  
Grip-Bar, Handle  
Washer-Spring Disc 1/4  
Latch, Thumb (LH) (Not  
Shown) ●  
Latch, Thumb (RH)  
Nut-Nyloc 1/4-20  
Wld, Handle  
Clip-Cable  
Screw-HH 3/8-16 X 1  
Nut-Ignition  
Washer  
Harness-Wire  
Washer-1/4 Sae  
Screw-HH 1/4-20 X 3/4  
Switch-Key  
62  
63  
64  
116-4082  
3220-3  
109-4934  
1
4
1
22  
23  
24  
25  
26  
35  
39  
41  
42  
43  
44  
103-1630  
3296-42  
103-0770-03  
1-303088  
323-6  
103-0498  
33094-00  
116-2661  
3256-22  
321-4  
1
1
1
1
4
1
1
1
1
1
1
65  
66  
67  
68  
69  
70  
71  
72  
73  
75  
321-3  
10 Screw-HH 1/4-20 X 5/8  
103-2513  
103-2514  
103-2463  
103-0489-03  
103-1796  
103-1797-01  
1-633080  
3256-14  
1
1
2
1
1
1
1
1
1
Asm, Drive Lever RH  
Asm, Drive Lever LH  
Balljoint  
Bracket, Opc Axle  
Cable-Choke  
Bracket-Cable, Choke  
Spacer  
Washer-#10 Std  
Screw-HH M8-1.25 X 16Mm  
33114-016  
1-403121  
Not illustrated  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads.  
Use Pro-Lock retaining type, Part no. 1-840023 (.5cc tube) on inside of bore of OPC hub.  
13  
4500-764A  
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Fuel Tank Assembly  
Ref. Part Number Qty. Description  
Ref. Part Number Qty. Description  
1
2
3
4
2412-98  
1-603770  
99-5000  
103-2605  
5
1
1
1
Clamp-Hose  
Valve-Fuel  
Valve-Check, Fuel  
Fitting-Fuel Bulkhead  
W/Strainer ▲  
Nut-Nyloc 5/16-18 Flg  
Hose-Fuel  
Clamp  
Hose-Fuel  
Hose-Fuel  
Valve-Rollover  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
115-7872  
116-3656  
119-6549  
120-2234  
120-2235  
322-10  
3256-3  
116-4346  
1-303335  
1
1
1
1
1
2
2
1
3
1
Hose-Fuel  
Asm-Fuel Tank  
Grommet-Valve, Roll Over  
Fitting-Tee  
Filter-Air  
Screw-HH 5/16-18 X 2  
Washer-5/16 Std  
Hose,Emissions  
Tie-Cable 7 15/16 (Large)  
Pn 41019-1055 Filter W/6In  
Fuel Line ■ ●  
5
6
7
8
9
104-8300  
106-9492  
107-4543  
109-0650  
99-9415  
2
2
2
1
1
1
1
10  
11  
114-0285  
115-4465  
Cap-Fuel, Ratcheting  
Not serviced separately  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on threads.  
4500-764A  
14  
7
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Decals  
Ref. Part Number Qty. Description  
Ref. Part Number Qty. Description  
1
2
3
4
5
6
9
11  
13  
15  
103-1623  
103-1798  
103-2882  
117-2718  
103-2076  
1-323427  
1-323411  
98-5954  
1
1
1
1
1
1
1
1
1
1
Decal, Console  
Decal, Throttle  
16  
103-2920  
1-303508  
1-403005  
1-303517  
1-403143  
103-2245  
103-2244  
116-4769  
103-2640  
1
1
1
1
1
1
1
1
1
Decal, Metro Model  
Decal-Warning, Discharge  
Decal-Danger  
17  
18  
19  
20  
21  
22  
23  
99  
Decal, Exmark Logo  
Decal-Arrester, Spark  
Decal-Caution  
Decal, Belt Routing  
Decal, Commercial 36  
Decal-Cover, Missing  
Decal, Shifter  
Decal,Belt Drive  
Decal, Sulky Warning  
Decal, Ecs Instruction (RH)  
Decal, Ecs Instruction (LH)  
Decal-Emissions Filter  
Decal, Kit ●  
1-303518  
1-303520  
Decal, Trivantage  
Not illustrated  
8
15  
4500-764A  
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Notes:  
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Notes:  
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Notes:  
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maximize tHe Performance of your exmark.  
4-cycle Premium engine oil  
Part No. 116-3373  
Premium Hydro oil  
Part No. 109-9828  
Both SAE 30 and SAE 10W-30 in one  
bottle.  
Commercial quality for tough, high-  
heat conditions.  
Contains increased levels of zinc and  
phosphorus for better lubricity.  
Designed specifically for zero-turn  
mower hydraulic systems.  
No Viscosity Index Improvers that tend  
to shear down in high heat.  
Superior shear resistance under  
heavy loads.  
Synthetic formulation.  
Gas & Diesel compatible.  
Anti-corrosion additives.  
API 'SL' and JASO rated with wet  
clutch compatibility for other machines.  
Available from your local Exmark dealer. Find your closest dealer at exmark.com  
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SEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONS  
MID-MOUNT RIDING ACCESSORIES AND OPTIONS  
CUSTOM RIDE SEAT SUSPENSION SYSTEM  
FULL SUSPENSION SEAT  
DECK LIFT ASSIST KIT  
HITCH KIT  
OPERATOR CONTROLLED DISCHARGE  
ROLL OVER PROTECTION SYSTEM (ROPS)  
SUN SHADE  
TRASH CONTAINER  
LIGHT KIT  
TURF STRIPER  
12V POWER PORT  
ULTRA VAC COLLECTION SYSTEM  
ULTRA VAC QUICK DISPOSAL SYSTEM  
MICRO-MULCH SYSTEM  
OUT-FRONT RIDING ACCESSORIES AND OPTIONS  
CUSTOM RIDE SEAT SUSPENSION SYSTEM  
DUAL-TAIL WHEEL  
SNOW BLADE  
SNOWBLOWER  
FLOOR PAN EXTENDER  
HITCH KIT  
SUN SHADE  
TRASH CONTAINER  
LIGHT KIT  
ULTRA VAC COLLECTION SYSTEM  
ULTRA VAC QUICK DISPOSAL SYSTEM  
WEATHER CAB  
MICRO-MULCH SYSTEM  
ROLL OVER PROTECTION SYSTEM (ROPS)  
WALK-BEHIND ACCESSORIES AND OPTIONS  
GRASS CATCHER  
TURF STRIPER  
STANDON  
MICRO-MULCH SYSTEM  
Place Model No. and Serial No.  
Label Here (Included in the Literature  
Pack) or Fill in Below  
Date Purchased  
Engine Model No. and Spec. No.  
Engine Serial No. (E/No)  
Model No.  
Serial No.  
© 2010 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-764 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed in the USA.  
All Rights Reserved  
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