LAZER Z® MODELS
ADVANTAGE SERIES
MODELS
For Serial Nos.
790,000 & Higher
Part No. 4500-485 Rev. C
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
Brake Handle Assembly ................................................25
Caster Wheel Assembly ...........................................18-19
Controls Group ..............................................................22
Cutter Housing Assembly ................................5, 8, 11, 14
Decal Group ..................................................................37
Deck Group ................................................................3-15
Deck Support Group......................................................20
Deck Idler Assembly......................................................15
Electrical Diagram ....................................................38-39
Electrical Group.............................................................36
Electrical Logic Schematic........................................40-41
Engine Group ...........................................................30-33
Fuel Tank Group............................................................28
Fuel Tank Assembly ......................................................29
Height of Cut Assembly .................................................21
Hydraulic Group ............................................................34
Mainframe Group...........................................................16
Motion Control Group ...................................................23
Park Brake Group .........................................................24
Pump Idler Assembly.....................................................35
ROPS Assembly............................................................17
Seat Group ....................................................................26
Seat W/Tracks Assembly...............................................27
-2-
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48” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
109-9027
103-6401
103-6391
103-6386
103-6381
103-6396
323-8
Asm, Deck W/Decals 484..................... 1
Blade-Notched...................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Screw, HH 3/8-16 x 1 1/2......................18
Spacer-Pulley....................................... 2
Pulley, Idler 5" ...................................... 1
Pulley, Idler 6" ...................................... 1
Bolt, Carriage 3/8-16 x 2 1/2................. 2
Nut, Nyloc 3/8-16 Flg............................31
Asm, Deck Idler.................................... 1
Asm, Discharge Chute.......................... 1
Chute, Discharge.................................. 1
10:4
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
109-6658
3231-28
Nut, Nyloc 3/8-16 Flg............................ 3
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Belt, V-B X 175.75................................ 1
Wireform, Cover................................... 2
Cover, Belt RH 46-56 ........................... 1
Cover, Belt LH 46-56............................ 1
Extension-Spring.................................. 1
2
109-8070
109-6982
109-6935
109-6936
116-0133
O
3
4
109-2872
109-0977
109-2796
3231-44
109-9010-01 Baffle, Discharge.................................. 1
5
3231-22
109-9851
1-603299
98-5975
3211-46
103-7263
109-9017
109-9642
Bolt, Carriage 3/8-16 x 1....................... 2
Axle, Anti-Scalp Roller.......................... 3
Roller-Scalp, Anti ................................. 3
Washer, Spring Disc 3/8 ...................... 3
Screw, HH 3/8-24 x 2 Gr8 .................... 3
Kit, Antiscalp Roller.............................. 3
Kit, Cutter Housing 48.......................... 3
Asm, Deck Complete 484 .................... 1
6
7
8
109-6658
109-2883
109-7188
109-2738
9
10
10:1
10:2
10:3
109-8675-01 Bracket, Discharge Chute..................... 1
3231-22 Bolt, Carriage 3/8-16 x 1....................... 3
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK484.
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a
copper or nickel based anti-seize.
-3-
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48” DECK W/DECALS ASSEMBLY – 109-9027
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal-Warning, Discharge ..................... 1
Decal-Danger......................................... 2
Decal, Antiscalp..................................... 1
Decal-Cover, Missing............................. 2
6
7
8
109-3148
116-0033
109-9361
Decal, Bolt Torque................................. 1
Decal, Ultracut 48 Series 4.................... 1
Decal, Belt Routing................................ 1
-4-
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CUTTER HOUSING ASSEMBLY – 109-9017
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
103-1330
103-2535
103-2802
103-2982
Guard, Bearing Top ............................... 1
Spacer, Guard Bottom ........................... 1
Washer, Spring Disc 3/4 ........................ 1
Key, Machine 1/4 x 3/16 x 3/4................ 1
Kit, Splined Spindle ............................... 1
Bushing, Splined.................................... 1
7
103-8353
109-9220
116-1444
3217-46
Housing, Cutter ..................................... 1
Screw, SEMS 1/2-20 x 2.19................... 1
Sheave, Blade Drive ............................. 1
Nut, Hex 3/4-16 Heavy .......................... 1
Kit, Cutter Housing ................................ 1
8
9
10
11
5ꢀQ 103-9086
103-3037
103-8280
6
ꢀ Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and
sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.
Q Kit includes items 3, 4, 6, 8, & 10.
-5-
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52” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
6
O
109-9012
1-603299
98-5975
Asm, Deck W/ Decals 524.................... 1
Roller, Scalp, Anti................................. 3
Washer, Spring Disc 3/8....................... 3
Extension-Spring .................................. 1
Axle, Anti-Scalp Roller.......................... 3
Blade-Notched...................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Pulley, Idler 5" ...................................... 1
Pulley, Idler 6” ...................................... 1
Spacer-Pulley....................................... 2
Asm, Deck Idler.................................... 1
Belt, V-B............................................... 1
Nut, Nyloc 3/8-16 Flg............................31
Cover, Belt RH 46-56 ........................... 1
14
109-6936
109-6982
109-7188
109-2738
Cover, Belt LH 46-56............................ 1
Wireform-Cover.................................... 2
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
15
16
116-0133
109-9851
103-6402
103-6392
103-6387
103-6382
103-6397
109-0977
109-2796
109-2872
109-2883
109-4994
109-6658
109-6935
16:1
16:2
16:3
16:4
17
109-8675-01 Bracket, Discharge Chute .................... 1
3231-22
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
109-6658
109-9915-01 Baffle, Discharge 52/60........................ 1
18
323-8
Screw, HH 3/8-16 x 1 1/2 ..................... 18
Screw, HH 3/8-24 x 2 Gr8 .................... 3
Bolt, Carriage 3/8-16 x 1....................... 2
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Bolt, Carriage 3/8-16 x 2 1/2................. 2
Kit, Antiscalp Roller.............................. 3
Kit, Cutter Housing 52.......................... 3
Asm, Deck Complete 524 .................... 1
19
3211-46
3231-22
3231-28
3231-44
103-7263
109-9018
109-9644
7
20
8
21
9
22
10
11
12
13
23
24
25
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524.
-6-
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52” DECK W/DECALS ASSEMBLY – 109-9012
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal, Warning Discharge ..................... 1
Decal, Danger........................................ 2
Decal, Antiscalp..................................... 1
Decal, Cover Missing............................. 2
6
7
8
116-0034
109-3148
109-9361
Decal, Ultracut 52 Series 4.................... 1
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
-7-
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CUTTER HOUSING ASSEMBLY – 109-9018
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
103-8353
103-2535
Housing, Cutter...................................... 1
Spacer, Guard Bottom ........................... 1
Kit, Splined Spindle................................ 1
Key, Machine 1/4 x 3/16 x 3/4................ 1
Guard, Bearing Top ............................... 1
Sheave, Blade Drive .............................. 1
7
103-2802
3217-46
Washer, Spring Disc 3/4........................ 1
Nut, Hex 3/4-16 Heavy .......................... 1
Bushing, Splined ................................... 1
Screw, SEMS 1/2-20 x 2.19................... 1
Kit, Cutter Housing ................................ 1
8
3ꢀQ 103-9086
9
103-3037
109-9220
103-8280
4
5
6
103-2982
103-1330
116-0186
10
11
ꢀ Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and
sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.
Q Kit includes items 3, 4, 6, 8, & 10.
-8-
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60” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
109-9013
103-6403
103-6393
103-6388
103-6383
103-6398
109-2872
109-2796
109-2883
109-0996
109-8073
116-0133
3231-44
Asm, Deck W/ Decals 604.................... 1
Blade, Notched .................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Spacer-Pulley....................................... 2
Pulley, Idler 6" ...................................... 1
Asm, Deck Idler.................................... 1
Pulley, Idler 8"Flat ................................ 1
Belt, V-5V............................................. 1
Extension-Spring .................................. 1
Bolt, Carriage 3/8-16 x 2 1/2................. 2
Nut, Nyloc 3/8-16 Flg............................37
14
109-6982
116-0094
109-6938
109-7188
109-2738
Wireform-Cover.................................... 2
Cover-Belt, RH..................................... 1
Cover-Belt, LH...................................... 1
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
3
15
16
O
17
17:1
17:2
17:3
17:4
18
109-8675-01 Bracket, Discharge Chute .................... 1
4
3231-22
109-6658
3231-28
109-9851
1-603299
98-5975
3211-46
103-7263
109-9019
109-9646
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Axle, Anti-Scalp Roller.......................... 4
Roller-Scalp, Anti ................................. 4
Washer, Spring Disc 3/8 ...................... 4
Screw, HH 3/8-24 x 2 Gr8 .................... 4
Kit, Antiscalp Roller.............................. 3
Kit, Cutter Housing 60.......................... 3
Asm, Deck Complete 604 .................... 1
5
6
7
19
8
20
9
21
10
11
12
13
22
109-6658
23
109-9915-01 Baffle, Discharge 52/60 ........................ 1
3231-22 Bolt, Carriage 3/8-16 x 1....................... 2
24
25
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604.
.
-9-
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60” DECK W/DECALS ASSEMBLY – 109-9013
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
116-0025
Decal, Warning, Discharge .................... 1
Decal, Danger........................................ 2
Decal, Antiscalp..................................... 1
Decal, Ultracut 60 Series 4 .................... 1
6
7
8
109-3148
109-9361
98-5954
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
Decal-Cover, Missing............................. 2
-10-
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CUTTER HOUSING ASSEMBLY – 109-9019
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
103-1330
103-2535
103-2802
103-2982
Guard, Bearing Top ............................... 1
Spacer, Guard Bottom ........................... 1
Washer, Spring Disc 3/4 ........................ 1
Key, Machine 1/4 x 3/16 x 3/4................ 1
Kit, Splined Spindle................................ 1
6
103-3037
103-8353
109-9220
109-8251
3217-46
Bushing, Splined ................................... 1
Housing-Cutter ...................................... 1
Screw, SEMS 1/2-20 x 2.19................... 1
Sheave, Blade Drive 7.25...................... 1
Nut, Hex 3/4-16 Heavy .......................... 1
7
8
9
5ꢀQ 103-9086
10
ꢀ Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and
sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.
Q Kit includes items 3, 4, 6, 8, & 10.
-11-
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72” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
O
109-9014
98-5975
Asm, Deck W/Decals 724..................... 1
Washer, Spring Disc 3/8....................... 1
Extension-Spring .................................. 1
Axle, Anti-Scalp Roller.......................... 4
Blade, Notched .................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Roller-Scalp, Anti.................................. 4
Pulley, Idler 6" ...................................... 1
Spacer-Pulley....................................... 2
Asm, Deck Idler.................................... 1
Nut, Nyloc 3/8-16 Flg............................37
Cover-Belt, RH ..................................... 1
Cover-Belt, LH...................................... 1
13
109-6982
109-7188
109-2738
Wireform, Cover................................... 2
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
14
116-0133
109-9851
103-6404
103-6394
103-6389
103-6384
103-6399
1-603299
109-2796
109-2872
109-2883
109-6658
116-0094
109-6938
14:1
14:2
14:3
14:4
15
109-8675-01 Bracket, Discharge Chute .................... 1
3231-22
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
Pulley, Idler 8"Flat ................................ 1
Belt, V-5V............................................. 1
109-6658
109-0996
109-9023
16
17
109-9695-01 Baffle, Discharge 724........................... 1
6
18
3211-46
3231-22
3231-28
3231-44
103-7263
116-0911
109-9648
Screw, HH 3/8-24 x 2 Gr8 .................... 4
Bolt, Carriage 3/8-16 x 1....................... 2
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Bolt, Carriage 3/8-16 x 2 1/2................. 2
Kit, Antiscalp Roller.............................. 4
Kit, Cutter Housing 72.......................... 1
Asm, Deck Complete ........................... 1
7
19
8
20
9
21
10
11
12
22
23
24
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724
.
-12-
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72” DECK W/DECALS ASSEMBLY – 109-9014
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal-Warning, Discharge ..................... 1
Decal-Danger......................................... 2
Decal, Antiscalp..................................... 1
Decal-Cover, Missing............................. 2
6
7
8
109-3148
109-9361
116-0944
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
Decal, Ultracut 72 Series 4.................... 1
-13-
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CUTTER HOUSING ASSEMBLY – 116-0911
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
103-1330
103-2535
103-2802
103-2982
Guard, Bearing Top ............................... 1
Spacer, Guard Bottom ........................... 1
Washer, Spring Disc 3/4 ........................ 1
Key, Machine 1/4 x 3/16 x 3/4................ 1
Kit, Splined Spindle................................ 1
Bushing, Splined.................................... 1
7
103-8353
109-9220
116-0912
3217-46
Housing-Cutter ...................................... 1
Screw, SEMS 1/2-20 x 2.19................... 1
Sheave, Blade Drive 8.74...................... 1
Nut, Hex 3/4-16 Heavy .......................... 1
Kit, Cutter Housing ................................ 1
8
9
10
11
5ꢀQ 103-9086
103-3037
103-8280
6
ꢀ Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food grade antiseize) between the jackshaft and bearings, jackshaft and
sheaves, spindles and bearings, spindles and sheaves, and under top bearing guard. DO NOT use a copper or nickel based antiseize.
Q Kit includes items 3, 4, 6, 8, & 10.
-14-
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DECK IDLER ASSEMBLY – 109-2883
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
43-0940
Spacer-Hub, Blower...............................1
Guard, Top.............................................1
Bearing, Spherical..................................2
Seal, Double Lip.....................................1
Seal, Single Lip......................................1
Pulley, Idler 5"Flanged...........................1
O-Ring ...................................................2
9
109-7399
109-6658
109-7409
323-8
Pin, Spring Anchor................................. 1
Nut, Nyloc 3/8-16 Flg............................. 2
Screw, Shoulder 3/8-16 x 5.................... 1
Screw, HH 3/8-16 x 1 1/2....................... 1
Ring, Retaining...................................... 2
Zerk, 1/4-28 Str...................................... 1
103-2916
103-3504
103-3505
103-3506
103-8743
106-7159
10
11
12
13
14
32120-10
302-19
-15-
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MAINFRAME GROUP
Item Part No.
Description
Qty.
Item Part No.
14 116-0579
Description
Qty.
1
109-7345
109-7347
109-7349
Frame, Main 48/52 W/Decals.................. 1
Frame, Main 60 W/Decals ...................... 1
Frame, Main 72 W/Decals ...................... 1
Decal, Warning Spring Load ................... 2
Decal, Warning ....................................... 1
Decal, Caution Hot Surface..................... 2
Decal, Belt Drive..................................... 2
Decal, Spark Arrester.............................. 1
Plate, Rear Guard................................... 1
Floorpan.................................................. 1
Bumper................................................... 2
Asm, ROPS Service ............................... 1
Plug ........................................................ 2
Asm, Caster Wheel (72”) ........................ 2
Asm, Caster Wheel (48”, 52” & 60”)........ 2
Bumper, Rear LH W/Decal ..................... 1
Decal, Caution Hot Surface..................... 1
Bumper, Rear RH ................................... 1
Nut, Nyloc 3/8-16 Flg ..............................11
Bolt, Carriage 3/8-16 x 1 ......................... 7
Bolt, Carriage 3/8-16 x 3/4 ...................... 4
Asm, Motion Control Cover W/Decal RH.... 1
Decal, Motion Control ............................. 1
Decal, Park Brake................................... 1
Asm, Motion Control Cover W/Decal LH 1
Decal, Motion Control ............................. 1
Guard, Muffler......................................... 1
Decal, Lazer AS Model........................... 1
Screw, HWH 1/4-20 x .62 ....................... 4
Asm, Guard, Hydro W/Decal .................. 1
Decal, Hydro Oil ..................................... 1
Asm, Guard, Hydro W/Decal .................. 1
Decal, Hydro Oil ..................................... 1
Guard, Hydro Rear LH............................ 1
Guard, Hydro Rear RH ........................... 1
Guard, Hydro Rear RH Trimmed
14:2 109-7232
14:3 109-7929
1:2 109-9477
1:3 107-2112
1:4 103-2076
1:5 116-0205
1:6 117-2718
15
116-0580
15:2 109-7232
16
17
18
19
116-0043-03
116-0026
32144-10
116-0170
2
109-8863-03
3
116-0024-01
1-513658
116-0230
1-811010
19:2 116-0157
20 116-0171
20:2 116-0157
4
5
6
21
22
109-9057
109-9058
116-0669
7V
9
116-0180
Rear RH Trimmed (26HP Kaw)............... 1
Decal, Exmark Logo ............................... 1
Asm, Air Deflector................................... 1
Screw, HH 5/16-18 x 1 1/4...................... 2
Washer, Spring Disc 5/16....................... 4
Nut, Nyloc 5/16-18 Flg............................ 2
9:2 103-2076
32
39
40
41
42
103-2883
116-1397
322-6
10
11
12
13
116-0057-03
104-8301
3231-22
3231-21
1-303334
104-8300
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up spray paint – gloss black.
V
See pages 18 & 19.
-16-
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ROPS ASSEMBLY – 116-0230
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
3
109-6653
116-0019
107-2102
109-5337
116-0104
99-5107
Spacer ................................................... 2
Asm, Rops Upper W/Decal.................... 1
Decal, Warning, Folding Rops ............... 1
Bumper, Rops........................................ 2
Asm, Spring Pin..................................... 2
Nut, Lock 1/2-13 .................................... 6
8
3233-10
325-17
Bolt, Carriage 1/2-13 x 3 1/2.................. 2
Screw, HH 1/2-13 x 4............................. 4
Washer, Spring Disc 1/2........................ 4
Bumper, Rubber Push-In....................... 1
Decal, Caution Fuel Vent....................... 1
Spacer................................................... 2
4
9
4:2
5
10
11
12
13
1-513435
109-9233
116-0090
116-0960
6
7
-17-
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CASTER WHEEL ASSEMBLY – 48” & 52”
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
1-543509
1-543511
Cone, Bearing Tapered Roller ............ 2
Seal, Grease ...................................... 1
5:2:2
103-0063
Seal, Double Lip................................. 2
Spacer, Nut........................................ 2
Axle, Caster........................................ 1
Screw, HH 1/2-13 x 8 ......................... 1
Nut, Nyloc 1/2-13 ............................... 1
Cap-Grease........................................ 1
Nut, Nyloc 3/4-10 ............................... 1
2
5:2:3V 103-3051
3
116-1092-01 Wld, Caster Fork ................................ 1
5:2:4
5:3
5:4
6
103-3155
325-42
4
1-633508
109-9126
103-2768
1-633585
Washer, Spring Disc........................... 3
Asm, Wheel And Tire W/Axle............. 1
Guard, Seal ........................................ 2
Bearing, Cone Tapered Roller ............ 2
5
3296-23
103-4882
3296-51
5:1
5:2:1
7
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.
.
-18-
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CASTER WHEEL ASSEMBLY – 60” & 72”
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
1-543509
1-543511
1-633508
Cone, Bearing Tapered Roller ............ 2
Seal, Grease ...................................... 1
Washer, Spring Disc........................... 3
5:2:2
103-0063
Seal, Double Lip................................. 2
Spacer, Nut........................................ 2
Axle, Caster........................................ 1
Screw, HH 1/2-13 x 9 1/2 ................... 1
Nut, Nyloc 1/2-13 ............................... 1
Cap-Grease........................................ 1
Nut, Nyloc 3/4-10 ............................... 1
2
5:2:3V 103-3051
3
5:2:4
5:3
5:4
6
103-5156
325-39
4
103-1474-01 Fork-Caster ........................................ 1
5
109-9127
103-2768
1-633585
Asm, Wheel And Tire W/Axle............. 1
Guard, Seal ........................................ 2
Bearing, Cone Tapered Roller ............ 2
3296-23
103-4882
3296-51
5:1
5:2:1
7
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.
-19-
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DECK SUPPORT GROUP
Item Part No.
109-7952
Description
Qty.
Item Part No.
Description
Qty.
1
Asm, Deck Strut.....................................2
Bushing-Suspension, Rubber................. 2
Spacer ................................................... 2
Asm, Panhard Rod.................................1
Bushing-Suspension, Rubber................. 2
Spacer ................................................... 2
Washer..................................................6
Nut, Lock 1/2-13 ....................................12
Screw, HH 1/2-13 x 3.............................2
Screw, HH 1/2-13 x 4.............................1
Bolt, Carriage 1/2-13 x 2 1/2 ..................3
Housing, Bearing ...................................2
Liner, Bearing ........................................2
Bolt, Carriage 3/8-16 x 1 1/2 ..................2
Nut, Nyloc 3/8-16 Flg .............................12
Support, Bearing Cross Shaft Front .......2
Liner, Bearing ........................................2
Screw, Carriage 1/2-13 x 2.....................4
Screw, Hex Flange 3/8-16 x .80 .............4
Asm, Height Of Cut................................1
Screw, HH 7/16-14 X 2 ..........................1
Nut, Nyloc 1/2-13 ...................................1
19
20
21
22
23
24
25
26
27
29
30
31
3231-2
Bolt, Carriage 3/8-16 x 1........................ 2
Wld, Deck Lift Front............................... 1
Asm, Deck Lift Chain............................. 4
Bolt, 1/2-13 x 4 ...................................... 1
Nut, Whizlock 7/16-14 ........................... 6
Yoke, Deck Adjust ................................. 4
Screw, SH 5/16-18 x 1 1/4..................... 4
Nut, Jam 5/16-18................................... 8
Wld, Deck Lift Rear................................ 1
Screw, Shoulder HHF 1/2-13 x 1.12....... 2
Link, Deck Lift As................................... 1
Asm, Extension Spring (60” & 72”)......... 1
Asm, Extension Spring (48” & 52”)......... 1
Pin, Hoc................................................. 1
Wld, Foot Lever..................................... 1
Washer, 3/4 SAE................................... 2
Bolt, HH 3/8-16 x 6 Tap ......................... 1
Weight, Toe Board................................. 1
Screw, HH 1/4-20 x 1 1/4....................... 4
Washer, 1/4 SAE................................... 4
Nut, Nyloc 1/4-20 Flg............................. 4
Bolt, Carriage 3/8-16 x 1 3/4.................. 4
1:2 109-5009
1:3 109-5010
116-0465-03
116-0756
116-0559
32128-37
109-9066
3274-18
2
109-5013
2:2 109-5009
2:3 109-5010
3
86-1990
99-5107
325-12
4
3218-2
5
116-0459-03
116-0780
116-0797-03
116-0000
116-0886
109-8757
109-9071-01
3256-28
6
325-17
7
3233-34
116-0818-03
109-7173
3231-4
8
9
10
11
12
13
14
15
16
17
18
32
33
34
35
36
37
38
39
40
104-8301
109-9409
109-9410
9002719
109-9840
109-7438
109-9065
3296-23
323-58
116-0827-01
321-8
3256-22
104-7201
3231-5
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
-20-
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HEIGHT OF CUT ASSEMBLY – 109-7438
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
62-1330
Bolt-Shoulder......................................... 1
Grommet................................................ 1
Nut, Nyloc 3/8-16 Flg ............................. 1
Spring, Extension................................... 1
Rod, Transport Lock .............................. 1
6
116-0118
109-7335
116-0752
109-8250
Pawl, Transfer Lock............................... 1
Asm, Hoc Plate W/Decal ....................... 1
Decal, Cut Of Height.............................. 1
Grip, Lever............................................. 1
109-7130
104-8301
109-7124
109-7128
7
7:2
8
-21-
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CONTROLS GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-8484
Console, Panel W/Decal
3
116-0969
1-807513
3296-2
Asm, Throttle Cable...............................
Bolt, Carriage #10-24 x 1/2....................
Nut, Nyloc #10-24..................................
Screw, Machine 1/4-20 x 3/4..................
Console, RH Narrow Asm......................
Console.LH Narrow Asm .......................
Clamp, Hose..........................................
Plug, Plastic...........................................
1
4
4
4
1
1
1
1
W/Decal (All Units Except 26HP Kaw) ...
Console, Panel W/Decal (26HP Kaw)....
Decal, Control Panel..............................
Decal, Fuse............................................
Asm, Choke Cable W/Decal
1
1
1
1
4
109-9454
5
1:2 109-8483
1:3 109-7330
7
32105-15
116-1278
109-9457
105-1853
109-9445
8
2
109-8165
9
(All Units Except 26 & 29 HP Kaw) ........
Asm, Choke Cable
1
1
10
11
109-8167
(26 & 29HP Kawasaki)..........................
-22-
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MOTION CONTROL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
116-0880
1:2 109-8054
116-0881
Asm, Mot Ctrl/Bushing RH..................... 1
Bushing, Flanged................................... 4
Asm, Mot Ctrl/Bushing LH...................... 1
Bushing, Flanged................................... 4
Screw, HH 5/16-18 x 1 W/Patch............. 2
Arm, Pump Control ................................ 2
Screw, HH 1/4-20 x 7/8.......................... 2
Washer, Spring Disc 1/4 ........................ 2
Damper, Motion Control......................... 2
Nut, Nyloc 5/16-18 Flg ........................... 8
Bolt, Carriage 5/16-18 x 1 ...................... 2
Hub, Threaded....................................... 2
Screw, HH 1/2-13 x 3............................. 2
Lever, Motion Control RH....................... 1
Lever, Motion Control LH ....................... 1
Asm, Steering Handle RH...................... 1
Grip, Control Lever................................. 1
20
109-6590
Asm, Steering Handle LH ...................... 1
Grip, Control Lever ................................ 1
Nut, Nyloc 3/8-16 Flg............................. 4
Screw, HH 3/8-16 x 1 1/4....................... 4
Spring, Leaf Rtn..................................... 2
Asm, Pump Linkage Front (60” & 72”) ... 2
Asm, Pump Linkage Rear (48” & 52) ..... 2
Nut, Hex 5/16-24.................................... 2
Spring, Compression ............................. 2
Balljoint.................................................. 1
Balljoint.................................................. 1
Washer, Spring Disc 1/2........................ 4
Washer.................................................. 2
Nut, Hex 1/2-13 Flange.......................... 2
Washer.................................................. 2
Nut, Jam 1/2-13..................................... 2
Screw, Hex Flange 5/16-18 x 1 1/2........ 2
20:1 109-5668
2
21
22
23
24
104-8301
323-7
2:2 109-8054
3V 116-0648
109-5575
109-8106
109-8107
4
109-4581
5V 9080046
6
1-303435
116-0027
104-8300
3230-2
24:2 3219-2
7
24:3 1-323245
24:4 1-633152
24:5 1-543017
8
9
11
12
16
17
19
109-5891
325-12
25
26
27
29
30
31
109-9505
3256-6
116-0039
116-0040
109-6589
32128-56
3256-23
3218-5
19:1 109-5668
115-1794
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).
-23-
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PARK BRAKE GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
117-0383
3230-2
Asm, Brake Handle................................1
Bolt, Carriage 5/16-18 x 1 ......................2
Nut, Nyloc 5/16-18 Flg ...........................2
Pin-Clevis...............................................2
Pin, Cotter 1/16 x 1/2 .............................2
Wheel Hub And Stud Asm .....................2
Stud-Wheel............................................4
Asm, Wheel & Tire (48”) ........................2
Asm, Wheel & Tire (52”) ........................2
Asm, Wheel & Tire (60”) ........................2
Asm, Wheel & Tire (72”) ........................2
Wheel (48”)............................................1
Wheel (52”)............................................1
Wheel (60”)............................................1
Wheel (72”)............................................1
Tire (48” & 52”).......................................1
Tire (60” & 72”).......................................1
8
242-50
Nut, Lug 1/2-20...................................... 8
Caliper-Brake......................................... 2
Plate, Brake Mount ................................ 2
Screw, HH 3/8-16 x 1 1/4....................... 4
Swivel.................................................... 2
Nut, Nyloc 1/4-20 Flg............................. 2
Nut, Jam 1/4-28..................................... 2
Nut, Nyloc 1/4-28................................... 2
Decal, Wheel Hub, Slotted Nut .............. 2
Cable..................................................... 1
Cable..................................................... 1
Washer.................................................. 2
Nut, Slotted 1-20.................................... 2
Pin, Cotter 9/64 x 1 1/2.......................... 2
Washer, 3/8 SAE................................... 4
Tie ......................................................... 2
Nut, Hex 1/4-28...................................... 2
2
9
109-2889
109-0958
323-7
3
104-8300
60-1730
10
11
12
13
16
17
18
19
20
21
22
23
24
25
26
4
5
3272-1
112-8379
104-7201
3220-1
6
117-6163
1-633926
115-3590
115-3589
115-3588
109-8972
109-3645
109-2875
109-2871
109-3156
1-653160
1-633993
6:2
7
3296-13
116-0165
115-3584
115-3585
1-523157
1-809036
1-806800
3256-24
116-0940
3219-1
7:1
7:2
-24-
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BRAKE HANDLE ASSEMBLY – 117-0383
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
8
9
99-5107
Nut, Lock 1/2-13 .................................... 1
Spacer ................................................... 1
Arm, Brake LH ....................................... 1
Spring Torsion RH ................................. 1
Plate-Latch............................................. 1
Nut, Nyloc 1/4-20 Flg ............................. 1
10
11
12
13
14
15
16
17
115-3581
115-3592
112-8387
117-0375
115-3579
117-0379
117-0378
115-2750
Rod-Brake Release ............................... 1
Grip 1.0 In.............................................. 1
Bolt, HH Shoulder 1/4-20 x 1.64 ............ 1
Spring Torsion LH.................................. 1
Arm, Brake RH ...................................... 1
Bolt, Shoulder 1/2-13 x 5.57 .................. 1
Washer.................................................. 1
Knob...................................................... 1
117-0380
115-3580
117-0376
115-3574
104-7201
117-0382-03 Brake Handle Asm ................................ 1
114-1207
114-8187
Washer, Special..................................... 1
Spring-Compression .............................. 1
Exmark black touch up spray paint – gloss black.
-25-
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SEAT GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
116-0852
109-9036
104-8300
Seat, Exmark .........................................1
Mount, Seat W/Decals ...........................1
Nut, Nyloc 5/16-18 Flg ...........................8
12
21
25
26
3230-22
103-2883
3217-6
Bolt, Carriage 5/16-18 x 1 Sp................. 4
Decal, Exmark Logo .............................. 1
Nut, Hex 5/16-18.................................... 2
Spacer, Blade Drive............................... 2
4
8
11
116-0192-03 Plate, Seat Support................................1
1-323539
Exmark black touch up spray paint – gloss black
-26-
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SEAT W/TRACKS ASSEMBLY – 116-0037
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
109-9801
109-9813
109-9804
109-9805
Set, Seat Track......................................1
Set, Arm Rest Pads ...............................1
Kit, Arm Rest Set ...................................1
Kit, Seat Belt W/Long Buckle.................1
5
6
7
109-9818
109-9809
82-2190
Cover, Cushion...................................... 1
Cover, Back........................................... 1
Switch.................................................... 1
-27-
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FUEL TANK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-9357
109-9656
32128-33
109-2365
Asm, Fuel Tank......................................1
Asm, Fuel Tank W/O Sender.................1
Nut, Whizlock 1/4-20..............................2
Bumper-Rubber (W/Stud) ......................2
23
24
25
109-9450
109-9491
105-1853
Tube, Fuel Vent Drain............................ 1
Asm, Fuel Manifold Vent........................ 1
Clamp, Hose.......................................... 1
6
11
-28-
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FUEL TANK ASSEMBLY – 109-9357 & 109-9656
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
6
46-6560
109-9364
9107944
3253-17
116-0003
Bushing..................................................4
Fitting, Fuel W/Line And Screen ............1
Screw-Pan .............................................5
Washer, Lock 3/16.................................5
Sender, Fuel Level
8
109-9447
109-9448
109-9449
1-603770
2412-98
Tube, RH Vent....................................... 1
Tube, LH Vent ....................................... 1
Tube, Rear Vent .................................... 1
Valve, Fuel ............................................ 1
Clamp, Hose.......................................... 2
Hose-Fuel.............................................. 1
Cover, Plastic
9
10
11
12
13
14
W/Gasket & Tube (109-9357 only).........1
Gasket ...................................................1
Cap, Fuel ...............................................1
109-0650
109-9678
6:1
7
109-9620
109-9619
Fuel Tank (109-9656 only)..................... 1
-29-
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ENGINE GROUP – 20HP BRIGGS & STRATTON
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
6
116-0993
1-807259
109-8138-01
109-9155
1-603610
Sheave, W/Hub......................................1
Key, Machine 1/4 x 1/4 x 1.....................1
Anchor, Clutch .......................................1
Clutch ....................................................1
Washer, Spring Disc 7/16 ......................2
Screw, HH 7/16-20 x 2 3/4 W/Loctite .....1
Washer, Spring Disc 3/8 ........................4
Screw, HWH 3/8-16 X 1 1/2 Taptite .......4
Asm, Hose Oil Drain W/Plug..................1
Plug .......................................................1
Bolt, Carriage 3/8-16 x 1 ........................1
Nut, Nyloc 3/8-16 Flg .............................1
Bracket, Muffler......................................1
14
15
16
17
18
19
20
21
22
23
24
25
116-1004
109-9280
94-2413
3234-5
Manifold, Exhaust .................................. 1
Muffler ................................................... 1
U-Nut 5/16-18........................................ 2
Screw, HH FLG 5/16-18 x 3/4................ 2
Washer, Lock 5/16................................. 3
Screw, HH 5/16-18 x 5/8........................ 3
Clamp, Hose.......................................... 2
Asm, Design Harness............................ 1
Clamp-Hose, Hydro ............................... 1
Hose, Fuel 8 1/2”................................... 1
Nut, Whizlock 5/16-18 ........................... 2
Screw, HH FLG 5/16-18 x 1/2................ 2
Fitting, Straight ...................................... 1
3253-4
7V 116-1066
322-2
8
98-5975
2412-98
116-1020
105-1853
109-0293
32128-20
3234-28
9
32144-102
116-1447
10
10:1 109-1012
11
12
13
3231-22
104-8301
116-1005
26ꢀ 116-1455
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
ꢀ Use Teflon Pipe Sealant or equivalent on threads.
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-30-
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ENGINE GROUP – 20-27HP KOHLER
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
109-9905
116-0993
109-9282
109-9155
109-6919
1-603610
109-9761
116-1066
3231-22
Sheave, W/Hub 23,25 and 27 HP .......... 1
Sheave, W/Hub 20 HP........................... 1
Clutch, CMS-200 23,25 and 27 HP ....... 1
Clutch, CMS-175 20 HP......................... 1
Washer, Clutch...................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 23,25 and 27 HP .................. 1
Screw, HH 20HP.................................... 1
Bolt, Carriage 3/8-16 x 1 ........................ 1
Manifold, Exhaust .................................. 1
Bracket, Muffler...................................... 1
Muffler.................................................... 1
Screw, HWH 3/8-16 X 1 1/2 Taptite ....... 4
Washer, Spring Disc 3/8 ........................ 5
Asm, Oil Drain Hose With Plug.............. 1
Plug ....................................................... 1
15
16
17
18
19
20
21
22
23
24
25
27
28
3234-5
Screw, HH FLG 5/16-18 x 3/4................ 3
Key, Machine 1/4 x 1/4 x 1..................... 1
Nut, Nyloc 3/8-16 Flg............................. 2
1-807259
104-8301
109-8138-01 Anchor, Clutch....................................... 1
4
94-2413
3253-4
U-Nut..................................................... 3
Washer, Lock 5/16................................. 3
Screw, HH 5/16-18 x 5/8........................ 3
Hose, Fuel Line 35" ............................... 1
Clamp, Hose.......................................... 2
Clamp, Hose.......................................... 1
Screw, HH 3/8-16 X 7/8 ......................... 1
Washer, Spring Disc 1/4........................ 1
Screw, HH M6-1 x 12mm....................... 1
5
6V
322-2
109-0286
2412-98
105-1853
323-5
7
8
116-0807
109-9230
109-9280
32144-102
98-5975
9
10
11
12
1-303435
33113-020
14ꢀ 116-0013
14:1 109-1012
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
ꢀ Use Teflon Pipe Sealant or equivalent on threads.
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-31-
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ENGINE GROUP – 29HP KAWASAKI
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
109-9905
109-9282
109-6919
1-603610
Sheave, W/Hub...................................... 1
Clutch, CMS-200 W/Spot Brake............. 1
Washer, Clutch...................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
Bolt, Carriage 3/8-16 x 1 ........................ 1
Screw, HH M8-1.25 x 20mm .................. 3
Asm, Hose-Oil Drain W/Plug.................. 1
Plug ....................................................... 1
Washer, Spring Disc 3/8 ........................ 4
Key, Machine 1/4 x 1/4 x 1..................... 1
Anchor, Clutch ....................................... 1
Screw, HH 3/8-16 x 1 1/4....................... 4
16
24
25
26
27
28
29
30
31
32
33
34
104-8301
1-303334
94-2413
3234-5
Nut, Nyloc 3/8-16 Flg............................. 1
Washer, Spring Disc 5/16...................... 3
U-Nut..................................................... 2
Screw, HH FLG 5/16-18 x 3/4................ 2
Screw, HH 5/16-18 x 5/8........................ 3
Muffler, Small Engine............................. 1
Manifold, Exhaust .................................. 1
Bracket, Muffler ..................................... 1
Hose, Fuel Line 15" ............................... 1
Clamp, Hose.......................................... 2
Clamp, Hose.......................................... 1
Washer, Lock 5/16................................. 3
6V 109-9761
322-2
7
3231-22
109-9280
109-9250
116-0203
109-0296
2412-98
105-1853
3253-4
10
11
33114-020
109-4490
11:2 109-1012
12
13
14
15
98-5975
1-807259
109-8138-01
323-7
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
V
-32-
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ENGINE GROUP – 26HP KAWASAKI LIQUID-COOLED
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
109-9905
109-9282
109-6919
1-603610
Sheave, W/Hub...................................... 1
Clutch, CMS-200 W/Spot Brake............. 1
Washer, Clutch...................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
Bolt, Carriage 3/8-16 x 1 ........................ 1
Asm, Hose-Oil Drain W/Plug.................. 1
Plug ....................................................... 1
Screw, HH M8-1.25 x 25mm .................. 4
Washer, Spring Disc 5/16 ...................... 6
Key, Machine 1/4 x 1/4 x 1..................... 1
Anchor, Clutch ....................................... 1
Nut, Nyloc 3/8-16 Flg ............................. 1
Bracket, Muffler...................................... 1
Muffler.................................................... 1
Manifold, Exhaust ................................. 1
17
18
19
20
21
22
23
24
25
26
27
28
29+
3234-5
Screw, HH FLG 5/16-18 x 3/4................ 2
U-Nut..................................................... 2
Screw, HH FLG M6-1 x 16mm............... 2
Screw, HH M8-1.25 x 16mm.................. 1
Screw, HH 5/16-18 x 5/8........................ 3
Plate, Rectifier Mount ............................ 1
Screw .................................................... 2
Nut, Nyloc #10-24.................................. 2
Hose, Fuel Line 29" ............................... 1
Clamp, Hose.......................................... 2
Clamp, Hose.......................................... 1
Sender-Temperature ............................. 1
Adapter, 3/8-M16................................... 1
Washer, Lock 5/16................................. 3
Decal, Shell DEX-COOL........................ 1
94-2413
33103-016
33114-016
322-2
6▲ 109-9761
7
8
3231-22
109-9194-03
32105-12
3296-2
109-4490
8:2 109-1012
9
33114-025
1-303334
1-807259
109-8138-01
104-8301
109-9219
109-9280
109-9216
109-0284
2412-98
105-1853
98-9346
109-9464
3253-4
10
11
12
13
14
15
16
30
31
116-0906
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up spray paint – gloss black.)
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-33-
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HYDRAULIC GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
109-2182
109-6658
116-1322
Asm, Pump Idler....................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Hydro LH 12CC
11
116-1323
116-1325
Asm, Hydro RH 12CC
W/Check (48” & 52”).............................. 1
Asm Hydro, RH 12CC
W/Check (48” & 52”)..............................1
Asm, Hydro LH 12CC
W/Shock (60” & 72”).............................. 1
Bracket, Anchor Cable........................... 2
Filter, Hydro........................................... 2
Fan, Hydro............................................. 2
Pulley, Hydro ......................................... 2
Handle, Hydro Bypass Valve ................. 2
Dipstick, Hydro ...................................... 2
Gasket, Hydro Dipstick .......................... 2
Oil, Exmark Premium Hydro .................. 4
116-1324
12ꢀ 117-0377
13ꢀ 116-0164
14ꢀ 116-0233
15ꢀ 116-0234
16ꢀ 116-0235
17ꢀ 116-0236
18ꢀ 116-0237
19ꢀ 109-9828
W/Shock (60” & 72”) ..............................1
Belt, V....................................................1
Spring, Extension...................................1
Cradle, Machined Hydro.........................1
Bolt-Carriage..........................................1
Bolt, Carriage 1/2-13 x 2 1/2 ..................6
Nut, Lock 1/2-13 ....................................6
Screw, HH 1/2-13 x 1 1/4.......................4
4
109-3388
116-0133
109-9375
3231-41
3233-34
99-5107
325-8
5
6
7
8
9
10
ꢀ
Not shown
-34-
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PUMP IDLER ASSEMBLY – 109-2182
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
6
7
43-0940
Spacer-Hub, Blower............................... 1
Bearing, Spherical.................................. 2
Seal, Double Lip..................................... 1
Seal, Single Lip...................................... 1
Nut, Nyloc 3/8-16 Flg ............................. 1
O-Ring ................................................... 2
8
323-8
Screw, HH 3/8-16 x 1 1/2....................... 1
Ring, Retaining...................................... 2
Zerk, 1/4-28 Str...................................... 1
Pulley, Idler 5" X 1" Nylon...................... 1
Pin, Spring Anchor................................. 1
103-3504
103-3505
103-3506
104-8301
106-7159
9
32120-10
302-19
10
11
12
109-8076
109-7399
-35-
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ELECTRICAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2V
115-3869
115-2796
103-3895
218-578
109355
Harness-Wire, Main (Liquid-Cooled) ...... 1
Harness-Wire, Main (Air-Cooled) ........... 1
Diode-TVS ............................................. 1
Fuse-10 Amp ......................................... 1
Fuse-15 Amp ......................................... 1
Fuse-25 Amp ......................................... 2
Cap-Plug................................................ 1
Fuel/Hour Meter Asm............................. 1
Key, Ignition........................................... 1
Key, Exmark Logo.................................. 1
Key-Ignition............................................ 1
Switch-Single Pole N.O.......................... 2
9
1-643275
114-1218
3234-5
Relay, 12VDC 40 Amp........................... 1
Cable-Battery, Negative......................... 1
Screw, HH FLG 5/16-18 x 3/4................ 2
Nut, Nyloc 5/16-18 Flg........................... 2
Tie, Cable 5 1/2 (Small)......................... 3
Switch.................................................... 1
Switch, Ignition ...................................... 1
Switch, PTO 10A ................................... 1
Screw, HWH #10-24 x 3/8 ..................... 1
Cable-Battery, Positive .......................... 1
Washer, 3/8 SAE................................... 1
Alarm, Dual Tone 12VDC ...................... 1
Gauge-Temperature .............................. 1
Tie, Cable 7 15/16 (Large)..................... 1
10
11
12
13
14
15
16
17
18
19
20
21
22
2:1
2:2
2:3
2:4
2:5
3
104-8300
1-303287
82-2190
109102
116-0053
116-0916
1-603511
103-2106
63-8360
110-6765
116-0229
116-0124
104-2065
115-3864
3256-24
4
4
4
5
103-0205
110-0941
1-303335
6
116-0042-03 Strap-Tie Down, Battery......................... 1
7
1-633651
1-543792
Bolt-Holddown........................................ 2
Wingnut, Nyloc 1/4-20............................ 2
8
Exmark black touch up spray paint - gloss black.
Use dielectric grease on all wiring harness connectors.
V
-36-
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DECAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-7069
109-9477
107-2102
98-5954
Decal, Console ......................................1
Decal, Warning Spring Load ..................2
Decal, ROPS Folding.............................1
Decal, Danger........................................2
Decal, Danger........................................2
Decal, Warning Slope ............................1
Decal, Anti-Scalp ...................................1
Decal, Hydro Oil.....................................2
Decal, Fuse............................................1
Decal, Bolt Torque .................................1
Decal, Hot Surface.................................3
Decal, Control Panel..............................1
Decal, Park Brake..................................1
Decal, Cut of Height...............................1
Decal, Service Aid..................................1
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
109-9361
116-0090
109-7232
116-0165
117-2718
116-0205
115-2765
1-303508
116-0906
116-0033
116-0034
103-2883
116-0025
116-0944
116-0026
Decal, Belt Routing................................ 1
Decal, Caution Fuel Vent....................... 1
Decal, Motion Control ............................ 2
Decal, Wheel Hub.................................. 2
Decal, Spark Arrester ............................ 1
Decal, Belt Drive.................................... 2
Decal, Fuel/Hour meter.......................... 1
Decal, Discharge Warning..................... 1
Decal, Shell DEX-COOL ....................... 1
Decal, UltraCut 48 Series 4 ................... 1
Decal, UltraCut 52 Series 4 ................... 1
Decal, Exmark Logo .............................. 2
Decal, UltraCut 60 Series 4 ................... 1
Decal, UltraCut 72 Series 4 ................... 1
Decal, Lazer AS..................................... 1
2
3
4
5
1-403005
107-2112
1-633922
116-0157
109-7330
109-3148
103-2076
109-8483
109-7929
116-0752
116-0211
6
7
8
9
10
11
12
13
14
15
.
-37-
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AIR-COOLED ELECTRICAL DIAGRAM
-38-
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LIQUID-COOLED ELECTRICAL DIAGRAM
G R E E N
K C B L A
W H I T E
N W O B R
W
Y E L L O
T A
N
B L U E
P I N K
K C B L A
G R E E N
G R A
Y
V I O L E T
R E D
O R A N G E
P I N K
O R A N G E
P I N K
K C B L A
N W O B R
P I N K
P I N K
K C B L A
. G T R L E E N
N W O B R
P I N K
-39-
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AIR-COOLED ELECTRICAL LOGIC SCHEMATIC
-40-
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LIQUID-COOLED ELECTRICAL LOGIC SCHEMATIC
3
1
4
5
2
B +
Y
T _ R A E R L S A T
G N E M T A
K E Y _ S
K E Y _ A
O
T
S E A
B R A K E
N E U T R A L
F U E L _ S O L E N O I D
O
P T
O U G N D R
F U E L
7
4
1
2
8
5
1 0 A
F 3
+
+
-41-
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-42-
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© 2009 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-485 Rev. C
(402) 223-6300
Fax (402) 223-5489
Printed In USA
All Rights Reserved
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