QUEST®
For Serial Nos.
790,000 & Higher
Part No. 4500-451 Rev. B
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT
TABLE OF CONTENTS
Description
Page
Cutter Housing Assembly ................................................9
42” Deck Group ............................................................3-4
48” Deck Group ............................................................5-6
52” Deck Group ............................................................7-8
Decal Group ..................................................................20
Electrical Diagram..........................................................22
Electrical Group.............................................................21
Electrical Logic Schematic.............................................23
Engine Group ................................................................17
Frame Group ............................................................10-11
Fuel Group.....................................................................16
Motion Control Group ...............................................12-13
Seat Group ...............................................................14-15
Transaxle Assembly ......................................................19
Transaxle Group............................................................18
-2-
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42” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
3:1
3:2
3:3
4
5
6
7
8
9
10
109-9971
1-413113
109-6388
112-3977
1-603299
104-8301
103-3330
104-8300
108-1479
108-6645
109-0977
109-3410
109-5151
Asm, Deck W/ Decals ............................1
Bushing-Idler..........................................1
Kit, Anti-Scalp Roller ..............................2
Bolt, Shoulder ........................................1
Roller-Scalp, Anti ...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Spring, Extension...................................1
Nut, Nyloc 5/16-18 Flg ...........................5
Spacer ...................................................1
Belt-V.....................................................1
Pulley, Idler 5"........................................2
Hanger, Deck.........................................2
Deflector, Discharge...............................1
11
12
109-5498-03 Baffle, Discharge ................................... 1
109-6393
Washout Port Kit.................................... 1
Fitting-Washout...................................... 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector-Hose..................................... 1
Bushing-Idler ......................................... 1
Nut, Nyloc 3/8-16 Flg............................. 8
Spring-Torsion....................................... 1
Complete Cutter Housing Asm............... 2
Bushing-Flanged.................................... 6
Pin-Chute............................................... 1
12:1 95-2747
12:2 46-6290
12:3 93-6083
12:4 95-3270
13
14
15
16
17
18
109-6572
104-8301
109-6886
109-8744
109-8788
109-8854
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
V
Includes all item shown on pages 3, 4 & 7. Does not include struts or strut hardware.
-3-
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42” DECK GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
19
20
21
22
24
25
26
28
29
30
109-9982
109-9993
Blade, High Lift Notched.........................2
Spacer, Deck Sheave ............................2
32
33
34
35
37
40
41
42
V
109-6459
110-6691
109-6036
116-0533
93-7009
Decal-Warning, Belt Shield.................... 2
Decal-Danger ........................................ 2
Decal-Roller, Anti-Scalp......................... 1
Decal, Blade Torque.............................. 1
Decal-Danger, Deflector ........................ 1
Bolt, Carriage 5/16-18 x 3/4, short neck 4
109-9996-03 Arm, Idler...............................................1
110-6864
114-0463
115-2455
322-7
109-6868
3231-25
3231-31
Pulley.....................................................2
Washer-Friction, Composite...................2
Spacer ...................................................2
Screw, HH 5/16-18 x 1 1/2 .....................1
Bolt, Carriage 3/8-16 x 3 ........................1
Bolt, Carriage 3/8-16 x 1 1/4 ..................6
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
3230-23
116-1557-03 Weight ................................................... 1
32144-41
109-9970
Screw, HWH 3/8-16 x 7/8 Taptite........... 2
Asm, 42 Deck Complete
Exmark black touch up spray paint – gloss black.
V
Includes all item shown on pages 3, 4 & 9. Does not include struts or strut hardware.
-4-
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48” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6253
116-0544
52-2860
109-9158
302-40
1-513034
103-3330
1-603384
3231-11
104-8301
1-413113
109-8891
3231-31
Asm, Deck W/Decals (Red)....................1
Asm, Deck W/Decals (Black)..................1
Washer ..................................................2
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Bearing ..................................................2
Spring, Extension...................................1
Bushing..................................................1
Bolt, Carriage 3/8-16 x 3 1/2 ..................1
Nut, Nyloc 3/8-16 Flg .............................8
Bushing..................................................1
Asm, Pulley and Bearing........................2
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
Bushing..................................................2
Pulley, Idler............................................1
Bolt, Carriage 3/8-16 x 3 ........................2
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
V
3231-25
109-3449
3230-23
109-5667
104-8300
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4
Shield, Belt ............................................ 2
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6
Ring, Bolt Retaining............................... 4
Nut, Nyloc 5/16-18 Flg ........................... 10
2
3
3:1
3:2
4
5
6
7
8
109-5498-03 Baffle, Discharge ................................... 1
110-6691
109-6459
109-6034
109-6035
109-6036
93-7009
Decal, Danger........................................ 2
Decal, Belt Shield Warning .................... 2
Decal, Deck 48 ...................................... 1
Decal, Belt Routing................................ 1
Decal, Anti-Scalp Roller......................... 1
Decal, Danger........................................ 1
Screw, HH 5/16-18 x 5/8........................ 4
Decal, Hole Cover.................................. 3
Decal, Trivantage................................... 1
Decal, Blade Torque.............................. 1
Asm, 48 Deck Complete (Red)
9
10
11
12
13
14
322-2
109-6572
1-603843
109-6868
109-9159
1-303520
116-0533
109-8745
116-0545
109-3723-01 Strut, Deck (Red) ...................................1
109-3723-03 Strut, Deck (Black).................................1
Asm, 48 Deck Complete (Black)
V
15
109-8788
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Bushing, Flanged...................................4
V
Includes all item shown on pages 5, 6 & 9. Does not include struts or strut hardware.
-5-
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48” DECK GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6388
112-3977
1-603299
104-8301
109-8744
103-6401
109-6389
109-6391
109-3747
109-3410
109-8788
Kit, Anti-Scalp Roller ..............................3
Bolt, Shoulder ........................................1
Roller, Anti-Scalp ...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Cutter Housing Complete..............3
Blade, Notched ......................................3
Blade. Mulch..........................................3
Blade, High Lift.......................................3
Sheave, Blade Drive ..............................3
Hanger, Deck.........................................4
Bushing, Flanged...................................8
7
8
9
10
3231-25
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8
Nut, Nyloc 3/8-16 Flg............................. 8
Belt........................................................ 1
Kit, Washout Port................................... 1
Fitting, Washout Port ............................. 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector, Hose.................................... 1
Pin, Chute.............................................. 1
Spring.................................................... 1
Chute, Deflector..................................... 1
1:1
1:2
1:3
2
104-8301
109-5364
109-6393
10:1 95-2747
10:2 46-6290
10:3 93-6083
10:4 95-3270
13
14
15
3
Q
4ꢀ
5
6
109-8854
109-6886
109-5151
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves.
DO NOT use a copper or nickel based anti-seize.
ꢀ
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5980.
-6-
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52” DECK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6254
116-0555
52-2860
109-9158
302-40
1-513034
103-3330
1-603384
3231-11
104-8301
1-413113
109-8891
3231-31
Asm,52 Deck W/ Decals (Red)...............1
Asm,52 Deck W/ Decals (Black).............1
Washer ..................................................2
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
Bearing ..................................................2
Spring, Extension...................................1
Bushing..................................................1
Bolt, Carriage 3/8-16 x 3 1/2 ..................1
Nut, Nyloc 3/8-16 Flg .............................8
Bushing..................................................1
Asm, Sheave and Bearing......................2
Bolt, Carriage 3/8-16 x 2 1/2 ..................1
Bushing..................................................2
Pulley, Idler............................................1
Bolt, Carriage 3/8-16 x 3 ........................2
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
V
3231-25
109-3449
3230-23
109-5667
104-8300
Bolt, Carriage 3/8-16 x 1 1/4 .................. 4
Shield, Belt ............................................ 2
Bolt, Carriage 5/16-18 x 3/4 Short Neck. 6
Ring, Bolt Retaining............................... 4
Nut, Nyloc 5/16-18 Flg ........................... 12
2
3
3:1
3:2
4
5
6
7
8
109-5498-03 Baffle, Discharge ................................... 1
110-6691
109-6459
109-6033
109-6035
109-6036
93-7009
Decal, Danger........................................ 2
Decal, Belt Shield Warning .................... 2
Decal, Deck 52 ...................................... 1
Decal, Belt Routing................................ 1
Decal, Anti-Scalp Roller......................... 1
Decal, Danger........................................ 1
Screw, HH 5/16-18 x 5/8........................ 6
Decal, Hole Cover.................................. 3
Decal, Trivantage................................... 1
Decal, Blade Torque.............................. 1
Asm,52 Deck Complete (Red)
9
10
11
12
13
14
322-2
109-6572
1-603843
109-6868
109-9159
1-303520
116-0533
109-8746
116-0556
109-3723-01 Strut, Deck (Red) ...................................1
109-3723-03 Strut, Deck (Black).................................1
Asm,52 Deck Complete (Black)
V
15
109-8788
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Bushing, Flanged...................................4
V
Includes all item shown on pages 7, 8 & 9. Does not include struts or strut hardware.
-7-
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52” DECK GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6388
112-3977
1-603299
104-8301
109-8744
103-6402
109-6390
109-6392
109-3671
109-3410
109-8788
Kit, Anti-Scalp Roller..............................3
Bolt, Shoulder ........................................1
Roller, Anti-Scalp...................................1
Nut, Nyloc 3/8-16 Flg .............................1
Asm, Cutter Housing Complete..............3
Blade, Notched 18.0 ..............................3
Blade. Mulch..........................................3
Blade, High Lift ......................................3
Sheave, Blade Drive ..............................3
Hanger, Deck.........................................4
Bushing, Flanged...................................8
7
8
9
10
3231-25
Bolt, Carriage 3/8-16 x 1 1/4 .................. 8
Nut, Nyloc 3/8-16 Flg............................. 8
Belt........................................................ 1
Kit, Washout Port................................... 1
Fitting, Washout Port ............................. 1
O-Ring................................................... 1
Screw, HWH 1/2-20 x 1/2 Taptite........... 2
Connector, Hose.................................... 1
Pin, Chute.............................................. 1
Spring.................................................... 1
Chute, Deflector..................................... 1
1:1
1:2
1:3
2
104-8301
109-3661
109-6393
10:1 95-2747
10:2 46-6290
10:3 93-6083
10:4 95-3270
13
14
15
3
Q
4ꢀ
5
6
109-8854
109-6886
109-5151
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles & sheaves. DO NOT
use a copper or nickel based anti-seize.
ꢀ
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N 109-5982.
-8-
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CUTTER HOUSING ASSEMBLY
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
1:1
109-9380
62-3661
Asm, Cutter Housing..............................1
Spacer, Bearing.....................................1
Bearing, Ball ..........................................2
Spacer...................................................1
Shield, Bearing ......................................1
4
109-7431
109-7429
116-0005
3219-6
Spindle, Hex Pilot .................................. 1
Washer, Blade Drive.............................. 1
Bolt, Sems Blade ................................... 1
Nut, Hex 5/8-18...................................... 1
Screw, HWH 3/8-16 x 7/8 Taptite........... 6
5
6
7
8
1:2ꢀ 109-9379
2
3
80-4380
80-4360
32144-41
ꢀ
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindle & bearings. DO NOT
use a copper or nickel based anti-seize.
-9-
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FRAME GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
8
9
322-5
Screw, HH 5/16-18 x 1........................... 8
1
116-0727
109-8825
116-0546
109-6008
106-5517
109-8965
109-3678
Asm, Frame W/ Decal (42”)....................1
Asm, Frame W/ Decal (Red) ..................1
Asm, Frame W/ Decal (Black)................1
Decal, Drive Release .............................2
Decal, Surface, Hot................................2
Decal, Safety Warning ...........................1
Bearing, Ball ..........................................4
116-0183-01 Wld, Shaft Front (Red)........................... 1
116-0183-03 Wld, Shaft Front (Black)......................... 1
116-0182-01 Wld, Shaft Rear (Red) ........................... 1
116-0182-03 Wld, Shaft Rear (Black) ......................... 1
10
1:2
1:3
1:4
2
11
12
3234-5
Screw, HH FLG 5/16-18 x 3/4................ 1
116-0145-01 Link (Red).............................................. 2
116-0145-03 Link (Black)............................................ 2
3
116-0100-01 Wld, Caster Fork (Red) ..........................2
116-0100-03 Wld, Caster Fork (Black)........................2
13
14
15
16
17
18
19
20
116-0143
3256-26
Pin......................................................... 3
Washer, 1/2 SAE................................... 4
Ring, Retaining...................................... 4
Grip, Brake Lever .................................. 1
Lever ..................................................... 1
Pin, Clevis ............................................. 1
Pin, Spring............................................. 1
Asm, Wheel And Tire (42” & 48")........... 2
Asm, Wheel And Tire (52") .................... 2
Wheel (42” & 48") .................................. 1
Wheel (52")............................................ 1
Tire, 20 X 8-8 (42” & 48")....................... 1
Tire, 20 X 10-8 (52") .............................. 1
Nut, Lug 1/2-20...................................... 4
Decal, Quest Logo................................. 1
Decal, Quest Realtree ........................... 1
Decal, Height Of Cut.............................. 1
Decal, Height Of Cut.............................. 1
4
5
109-3724
116-0933
116-0518
105-3471
105-1863
Washer ..................................................2
Asm, Caster Wheel Sawtooth.................2
Asm, Caster Wheel Smooth...................2
Asm, Caster Wheel W/Brgs Sawtooth....1
Asm, Caster Wheel W/Brgs Smooth.......1
Tire, Sawtooth (42”) ...............................1
Tire, Smooth (48” & 52”).........................1
Bearing (42”)..........................................2
Bearing (48” & 52”).................................2
Bearing (48” & 52” Only) ........................1
Zerk 1/4-28 Str Thrd Forming.................1
Tube, Inner ............................................1
Spanner, Wheel .....................................1
Screw, HH 1/2-13 x 6.............................1
Washer ..................................................2
Nut, Nyloc 1/2-13 Thin ...........................1
Bearing, Flange......................................4
Nut, Nyloc 5/16-18 Flg ...........................8
32120-47
1-633268
116-0144
109-6172
116-0146
109-5486
109-5268
5:1
5:1:1 105-1943
105-1864
5:1:2 114-1640
62-5580
20:1 109-5487
109-5270
5:1:3 83-4740
5:1:4 302-5
5:1:5 93-4244
20:2 109-5488
109-5269
21
22
242-50
5:2
5:3
5:4
5:5
6
104-3667
325-20
109-6280
116-0607
116-0581
116-0551
3256-6
23
24
3296-45
109-3667
104-8300
7
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
-10-
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FRAME GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1Q
1:2
1:3
1:4
1:5
1:6
1:7
2
116-0945
109-9182
109-9173
109-9120
109-6014
109-6210
116-0531
32144-70
104-8300
322-5
Asm, Seat Box W/ Decals ......................1
Decal, Control, Motion............................1
Decal, Control/Brake..............................1
Decal, Fuse Block..................................1
Decal, Belt Routing ................................1
Decal, Danger........................................1
Decal, Engine RPM................................1
Screw, HWH 5/16-18 x 3/4 TF................14
Nut, Nyloc 5/16-18 Flg ...........................12
Screw, HH 5/16-18 x 1...........................2
12
13
14
109-3709
116-0550
116-0828
116-0548
116-0829
116-0549
9266714
3234-5
Panel, Front Exmark.............................. 1
Panel, Front Realtree............................. 1
Fender, Exmark (LH)............................. 1
Fender, Realtree (LH)............................ 1
Fender, Exmark (RH)............................. 1
Fender, Realtree (RH) ........................... 1
Screw, HWH 1/4-20 x .50 ...................... 6
Screw, HH FLG 5/16-18 x 3/4................ 9
Nut, Nyloc 3/8-16 Flg............................. 4
Bolt, Carriage 3/8-16 x 2 3/4.................. 4
Washer, 5/16 Std................................... 2
15
16
17
3
104-8301
3231-9
4
18
19
20
3256-3
5
109-6045-03 Bracket, Tank Mount..............................1
3230-23 Bolt, Carriage 5/16-18 x 3/4, short neck 2
109-6190-03 Cover, Hydro Fan .................................. 1
6
21
22
23
24
25
26
27
28
99-6810
92-7054
Screw, HH 1/4-20 x 5/8.......................... 2
Spring-Compression.............................. 3
Plate, Neutral Adjuster........................... 2
Nut, Nyloc 1/4-20 Flg............................. 4
7
109-6867-01 Bracket, Rear Tank (LH) (Red)...............1
109-6867-03 Bracket, Rear Tank (LH) (Black) ............1
109-3406-01 Bracket, RH Rear Console (Red) ...........1
109-3406-03 Bracket, RH Rear Console (Black).........1
109-3381-01 Guard, Engine (LH) (Red) ......................1
109-3381-03 Guard, Engine (LH) (Black)....................1
109-3391-01 Guard, Engine (RH) (Red)......................1
109-3391-03 Guard, Engine (RH) (Black) ...................1
109-5363-01 Guard, Rear (Red) .................................1
109-5363-03 Guard, Rear (Black)...............................1
116-0834
104-7201
1-807512
116-0835
8
Bolt, Carriage 1/4-20 x 3/4, short neck
4
9
Plate, Tracking....................................... 2
114-1658-03 Guard, Muffler........................................ 1
9266934 Screw, HWH 5/16 x 1/2 TF (48” & 52”) .. 2
10
11
Exmark black touch up spray paint – gloss black.
Exmark red touch up paint (spray paint - P/N 1-850337 - .6 oz liquid bottle - P/N 103-9140).
Includes items 23-26; does not include item 1:7.
Q
-11-
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MOTION CONTROL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
Asm, Motion Control LH.........................1
Washer ..................................................2
Washer-Poly ..........................................4
Bearing, Igus..........................................2
Nut, Nyloc 5/16-18 Flg ...........................1
Nut, Nyloc 3/8-16 Flg .............................2
Rod, Steering.........................................1
Nut, Rod Adjustment..............................1
Tube, Motion Control..............................1
Wld, Motion Control LH..........................1
Screw, HH 5/16-18 x 1 1/4 .....................1
Screw, HH 3/8-16 x 1 3/4.......................2
Balljoint LH.............................................1
Nut, Jam 5/16-24 ...................................1
Nut, Jam 5/16-24 ...................................1
Asm, Motion Control RH.........................1
Washer ..................................................2
2:2 52-2900
2:3 103-9928
2:4 104-8300
2:5 104-8301
2:6 109-3414
2:7 109-3728
2:8 116-0150
2:9 116-0153
2:10 322-6
Washer-Poly.......................................... 4
Bearing, Igus ......................................... 2
Nut, Nyloc 5/16-18 Flg ........................... 1
Nut, Nyloc 3/8-16 Flg............................. 2
Rod, Steering......................................... 1
Nut, Rod Adjustment.............................. 1
Tube, Motion Control ............................. 1
Wld, Motion Control RH ......................... 1
Screw, HH 5/16-18 x 1 1/4..................... 1
Screw, HH 3/8-16 x 1 3/4....................... 2
Balljoint LH ............................................ 1
Nut, Jam 5/16-24 ................................... 1
Nut, Jam 5/16-24 ................................... 1
Spring, Leaf Rtn..................................... 2
Screw, HWH 5/16-18 x 3/4 TF ............... 2
Nut, Nyloc 3/8-16 Flg............................. 4
1:1 5-0838
1:2 52-2900
1:3 103-9928
1:4 104-8300
1:5 104-8301
1:6 109-3414
1:7 109-3728
1:8 116-0150
1:9 116-0154
1:10 322-6
2:11 323-9
2:12 2411-53
2:13 3220-2
1:11 323-9
1:12 2411-53
1:13 3220-2
1:14 3220-20
2
2:14 3220-20
3
4
5
109-5575
32144-70
104-8301
2:1 5-0838
-12-
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MOTION CONTROL GROUP (cont.)
Item Part No.
Description
Qty.
Item Part No.
19 109-5918
19:2 1-633268
Description
Qty.
6
117-5339
108-6187
117-5338
108-6187
98-5975
323-9
Handle Asm, RH ....................................1
Grip, Control Lever.................................1
Handle Asm, LH.....................................1
Grip, Control Lever.................................1
Washer, Spring Disc 3/8.........................4
Screw, HH 3/8-16 x 1 3/4.......................4
Nut, Nyloc 5/16-18 Flg ...........................2
Screw, Shoulder 5/16-18 x 5/8 ...............2
Wld, Brake Pivot ....................................2
Pin, Control Pivot ...................................2
Pin, Cotter 1/8 x 3/4 ...............................2
Nut, Whizlock 5/16-18............................12
Screw, HH 5/16-18 x 1 1/4 Sp................4
Damper, Motion Control.........................2
Tube, Brake Pivot ..................................1
Asm, Lever W/Grip ................................ 1
Grip, Brake Lever................................... 1
Bushing ................................................. 2
Wld, Bellcrank........................................ 1
E-Ring ................................................... 3
Spacer................................................... 1
Bolt, Carriage 1/4-20 x 9........................ 1
Nut, Nyloc 1/4-20 Flg............................. 1
Spacer................................................... 1
Wld, Brake Shaft.................................... 1
Link, Brake Actuation............................. 2
Arm, Brake............................................. 1
Spacer................................................... 1
Pin, Clevis 5/16 x 5/8............................. 2
Spring.................................................... 2
7
20
21
22
23
24
25
26
27
28
29
30
31
32
107-7581
116-0209
701197
8
9
109-5834
109-5868
104-7201
109-5914
109-8765
109-6907
109-5833
99-4958
10
11
12
13
14
15
16
17
18
104-8300
37-8771
109-6220
109-3705
3272-10
32128-20
1-403180
109-5957
109-5825
109-6887
1-603693
-13-
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SEAT GROUP – 48” & 52”
Item Part No.
Description
Qty.
Item Part No.
5:3:2 110-6570
5:3:3 108-6179
Description
Qty.
1
109-6835-03 Plate, Seat .............................................1
RH Armrest Kit....................................... 1
Screw, Button Head 5/16-18 x 1/2 ......... 6
Nut, Nyloc 5/16-18 Flg ........................... 8
Bumper-Seat ......................................... 2
Screw, Shoulder 5/16-18 x 1 Sp............. 2
Decal, Exmark Logo............................... 1
Decal, Service Aid ................................. 1
2
109-2628
321-5
Cable-Stop, Seat....................................1
Screw, HH 1/4-20 x 7/8..........................2
Nut, Nyloc 1/4-20 Flg .............................2
Asm, Seat W/Decals ..............................1
Kit, Seat Tracks......................................1
Armrest Kit.............................................1
LH Armrest Kit........................................1
3
6
104-8300
103-9376
27-0410
4
104-7201
109-6399
107-1880
108-6163
7
5
8
5:1
5:3
9
103-3999
109-6016
10
5:3:1 110-6569
Exmark black touch up spray paint – gloss black.
-14-
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SEAT GROUP – 42”
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
116-0862-03
Plate, Seat Pan......................................1
Cable .....................................................1
Screw, HH 1/4-20 x 7/8..........................2
Nut, Nyloc 1/4-20 Flg .............................2
Seat Asm ...............................................1
Kit, Armrest............................................1
Kit, Armrest LH.......................................1
Kit, Armrest RH......................................1
Screw, Button Head 5/16-18 x 1/2..........6
6
104-8300
103-9376
27-0410
103-3999
109-6016
37-8771
5-4460
Nut, Nyloc 5/16-18 Flg ........................... 4
Bumper, Seat......................................... 2
Screw, Shoulder 5/16-18 x 1 Sp............. 2
Decal, Exmark Logo............................... 1
Decal, Service Aid ................................. 1
Screw, Shoulder 5/16-18 x 5/8............... 4
Washer-Pivot......................................... 1
Knob...................................................... 1
109-2628
321-5
7
8
104-7201
116-0934
9
10
11
12
13
5:3 108-6163
5:3:1 110-6569
5:3:2 110-6570
5:3:3 108-6179
92-9674
Exmark black touch up spray paint – gloss black.
-15-
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FUEL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-5510
103-2605
103-2784
109-0346
3230-3
Asm, Fuel Tank......................................1
Fitting, Fuel Bulkhead W/Strainer...........1
O-Ring ...................................................1
Cap, Fuel ...............................................1
Bolt, Carriage 5/16-18 x 1 1/4.................2
Washer, 5/16 SAE..................................2
Spring, Compression..............................2
Nut, Nyloc 5/16-18 Thin..........................2
6
3230-16
104-8300
1-303077
105-1853
109-0304
1-603770
109-0286
Briggs & Stratton
Bolt, Carriage 5/16-18 x 7/8 ................... 1
Nut, Nyloc 5/16-18 Flg ........................... 1
Clamp, Fuel Line.................................... 4
Clamp, Fuel Line.................................... 1
Hose, Fuel Line 2 1/2"............................ 1
Valve, Fuel............................................. 1
Hose, Fuel Line 35" ............................... 1
Part No. 695666 Fuel Filter.................... 1
1:1
7
8
1:2
2
9
10
11
12
13)
3
3256-23
1-633349
3296-47
4
5
)
Refer to Engine Owner’s manual. (Fuel filter Must be 30 Micron).
-16-
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ENGINE GROUP
Item Part No.
Description
Qty.
Item Part No.
10:2 1-513034
Description
Qty.
1
104-8300
5-7280
Nut, Nyloc 5/16-18 Flg ...........................1
Key, Machine 1/4 SQ x 1........................1
Sheave ..................................................1
Clutch, Electric (42”)...............................1
Clutch, Electric (48” & 52”) .....................1
Asm, Muffler W/Gaskets.........................1
Gasket ...................................................2
Sleeve, Bearing ..................................... 2
Pulley, Flat Idler 3.50 Dia....................... 2
Bushing, Pivot Idler................................ 1
Bolt, Carriage 3/8-16 x 3 1/2 .................. 1
Washer, 3/8 Std..................................... 1
Bolt, Carriage 3/8-16 x 1 3/4 .................. 2
Nut, Nyloc 3/8-16 Flg............................. 3
Spring.................................................... 1
Elbow, 90° ............................................. 1
Belt........................................................ 1
Washer, Spring Disc 5/16 ...................... 1
Screw, HWH 3/8-16 x 1 1/4 Taptite........ 3
Plug, Pipe.............................................. 1
2
3
4
11
12
13
14
15
16
17
109-3397
1-603384
3231-11
3256-4
109-3386
104-3334
110-6766
109-8851
104-3226
5
3231-5
5:1
6
104-8301
1-603402
109-8855-03 Anchor, Clutch .......................................1
7
322-10
Screw, HH 5/16-18 x 2...........................1
Washer, Spring Disc 7/16.......................2
Screw, HH 7/16-20 x 2 3/4 .....................1
Asm, Idler Arm W/Bearings....................1
Zerk, 90° 1/4-28 .....................................1
18W 1-403124
8
1-603610
3212-11
109-9162
19
20
115-9613
1-303334
9X
10
21X 32144-109
22W 281-2
10:1 302-40
Exmark black touch up spray paint – gloss black.
W
X
Use a Teflon Pipe Sealant or equivalent on threads.
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt and self-tapping engine mounting bolts.
-17-
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TRANSAXLE GROUP
Part No.
Description
Part No.
Description
Item
Qty.
Item
Qty.
1
116-0131
116-0524
116-0132
116-0525
Asm, Transaxle (LH) (42”)...................... 1
Asm, Transaxle (LH) (48” & 52”) ............ 1
Asm, Transaxle (RH) (42”) ..................... 1
Asm, Transaxle (RH) (48” & 52”)............ 1
12
13
14
15
16
17
18
19
20
21
22
23
24
25
109-3652
3230-30
Spacer................................................... 2
Bolt, Carriage 5/16-18 x 4 1/2 ................ 2
Tube, Spacer......................................... 1
Nut, Nyloc 3/8-16 Flg............................. 1
Nut, Whizlock 3/8-16.............................. 1
Rod, Tension ......................................... 1
Clamp, Hose.......................................... 4
Arm, Hydro Bypass................................ 2
Bolt, Carriage 1/4-20 x 3/4..................... 2
Knob...................................................... 2
Hairpin, Cotter ....................................... 2
Hose, Hydraulic ..................................... 1
Hose, Hydraulic ..................................... 1
Trim,.13 X 2.0 Edge............................... 1
2
109-3710
104-8301
3290-357
109-3711
109-3322
109-5395
3229-1
3
109-6570-03 Bracket, Fender Support ........................ 1
4
109-2250
109-3320
104-7201
3256-22
321-6
Tank, Hydraulic...................................... 1
Cap, Hydraulic Reservoir ....................... 1
Nut, Nyloc 1/4-20 Flg ............................. 2
Washer, 1/4 SAE ................................... 2
Screw, HH 1/4-20 x 1............................. 2
Nut, Nyloc 5/16-18 Flg ........................... 8
Bolt, Carriage 5/16-18 x 2 3/4................. 4
Washer, 5/16 Std ................................... 2
Screw, HH 5/16-18 x 2 1/2 ..................... 2
4:1
5
6
7
108-6402
1-806003
109-5577
109-5578
109-2985
8
104-8300
3230-9
9
10
11
3256-3
322-12
Exmark black touch up spray paint – gloss black.
-18-
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TRANSAXLE ASSEMBLY
Part No.
Description
Part No.
Description
Item
Qty.
Item
Qty.
1
109-3321
109-3278
1-603921
109-3540
Filter, Hydraulic......................................1
Adapter, Straight....................................1
O-Ring, SAE #6 .....................................1
O-Ring, Charge
4:1
5
114-8453
109-5939
109-3536
109-3537
115-5057
Fan, Hydro............................................. 1
Kit, Hub.................................................. 1
Nut, Hub ................................................ 1
Kit, Complete Seal................................. 1
Cover, Nut ............................................. 1
2
2:1
3
5:1
6Q
7
Seal Cover (48” & 52” Only)...................1
Kit, Fan And Pulley.................................1
4
109-5938
Note: The above numbers can be used on both right and left hand transaxle assemblies.
Not shown
Q
-19-
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DECAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-6016
103-6327
109-9173
93-7009
Decal, Service Aid................................. 1
Decal, Throttle Choke (48” & 52”)........... 1
Decal, Control/Brake.............................. 1
Decal, Danger........................................ 1
Decal, Danger........................................ 1
Decal, Belt Shield Warning..................... 2
Decal, Drive Release ............................. 2
Decal, Motion Control............................. 1
Decal, Fuse Block.................................. 1
Decal, Hole Cover (48” & 52”)................ 3
Decal Height of Cut................................ 1
Decal Height of Cut................................ 1
Decal, Belt Routing (48” & 52”)............... 1
Decal, Belt Routing ................................ 1
15
16
17
18
19
20
21
22
23
24
25
26
27
110-6691
116-0531
116-0533
109-8965
109-6036
109-6034
109-6033
1-303520
106-5517
103-3999
116-0532
116-0607
Decal, Danger........................................ 2
Decal, Engine RPM ............................... 1
Decal, Blade Torque.............................. 1
Decal, Safety Warning ........................... 1
Decal, Anti-Scalp Roller......................... 1
Decal, Deck 48"..................................... 1
Decal, Deck 52"..................................... 1
Decal, Trivantage (48” & 52”)................. 1
Decal, Hot Surface................................. 2
Decal, Exmark Logo............................... 1
Decal, Throttle/Choke (42”).................... 1
Decal, Quest Realtree............................ 1
2
3
4
5
109-6210
109-6459
109-6008
109-9182
109-9120
109-9159
116-0581
116-0551
109-6035
109-6014
6
7
8
9
10
11
12
13
14
109-6280
116-0530
Decal, Quest Logo................................. 1
Decal Kit
-20-
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ELECTRICAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1x
116-0526
109102
Asm, Harness...........................................1
Fuse, 25 Amp...........................................1
Fuse, 20 Amp...........................................1
Fuse, 15 Amp...........................................1
Diode, TVS...............................................1
Cap, Plug .................................................1
Insulator ...................................................1
Screw, HWH #10-24 x 1/2 Taptite.............3
Nut, Nyloc #10-24.....................................2
Relay, 12VDC 40 Amp..............................1
Solenoid, Plastic.......................................1
Washer, 1/4..............................................2
Screw, HH 1/4-20 x 3/4.............................2
Screw, HHF 1/4-20 X 1/2..........................2
Nut, Retainer-Panel 1/4-20.......................4
Asm, Control Panel W/Decal (42”)............1
Asm, Control Panel W/Decal (48” & 52”)...1
Decal, Throttle/Choke (42”).......................1
Decal, Throttle/Choke (48” & 52”) .............1
Screw, PPH 1/4-20 x 3/4 ..........................4
13
1-513374
103-5221
116-0229
116-0528
1-807513
32128-33
99-7408
Meter, Engine Hours ................................ 1
Switch, PTO............................................. 1
Switch-Key............................................... 1
Control, Throttle ....................................... 1
Bolt, Carriage #10-24 x 1/2....................... 2
Nut, Whizlock 1/4-20 ................................ 3
Switch ...................................................... 1
Clamp, Hose, Hydro................................. 1
Asm, Positive Battery Cable..................... 1
Cable, Ground.......................................... 1
Asm, Positive Starter Cable...................... 1
Insulator, Solenoid + ................................ 3
Switch-Single, Pole No............................. 2
Strap-14 In. .............................................. 1
Switch ...................................................... 1
Strap, Tie ................................................. 2
Key, Exmark Logo.................................... 1
Key, Ignition ............................................. 1
1:6
1:7
1:8
14
15
17
19
21
22
23
25
26
27
28
29
33
35
36
40
1-816001
109355
1:12 109-9186
1:13 116-0053
2
109-2407
32144-1
3296-2
3
105-1853
109-7653
103-0705
109-9415
1-543393
110-6765
104-2466
82-2190
4
5
1-643275
1-513075
3256-22
321-4
6
7
8
9
46-8560
107069
10
11
116-0734
116-0527
614249
103-2106
1-603511
11:2 116-0532
103-6327
41
32180-037 Clip, Harness............................................ 1
12
3258-166
x
Use dielectric grease on all wiring harness connectors
Exmark black touch up spray paint – gloss black.
-21-
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ELECTRICAL DIAGRAM
-22-
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ELECTRICAL LOGIC SCHEMATIC
-23-
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NOTES
-24-
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SERVICE RECORD
Date
Description of Work Done
Service Done By
-25-
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-26-
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© 2009 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-451 Rev. B
(402) 223-6300
Fax (402) 223-5489
Printed In USA
All Rights Reserved
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