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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
Decal Group...................................................................27-28
Electrical Diagram..........................................................34-38
Electrical Group..............................................................29-33
Engine Deck Group........................................................18-24
Front Frame Group...........................................................9-10
Fuel Group .....................................................................12-14
Hydraulics Group............................................................25-26
Main Frame Group ..............................................................11
Motion Control Levers .........................................................17
Park Brake Group ..........................................................15-16
Parts Plus Program...............................................................1
52” Deck Group..................................................................3-4
60” Deck Group..................................................................5-6
72” Deck Group..................................................................7-8
2
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52” DECK GROUP
Ref.
No.
Qty.
Ref.
No.
Qty.
Req'd.
Part No.
Description
Req'd.
Part No.
Description
1
103-0332-01 Deck wldmt, 52"....................... 1
48 ✫ 1-803022
49✫ 1-807264
50✫ 1-633012
Setscrew,5/16-18x5/8sqhdcp ....2
Key, 1/4 sq x 2 5/8 .....................1
Jackshaft, deck drive .................1
Cutter housing complete............3
Screw, 3/8-16 x 3 1/4.................1
103-0675
3256-24
Deck wldmt, 52" w/decals........ 1
Washer, 3/8 SAE..................... 3
Spacer, shv/brg ....................... 3
Spacer, shv/brg ....................... 4
Washer, disc spring................. 3
Washer, disc spring................. 4
Washer, 5/16 disc spring......... 1
Nut, 5/16-18 whizloc................ 14
2
3✫ 1-323533
1-323533
4✫ 1-513208
1-513208
5
6
7
8
9
10✫ 3290-357
3290-357
11 1-373034
12 1-603602
13✫ 98-5975
98-5975
51
52
103-1140
323-20
53✫ 1-633014-01 Bracket, jackshaft ......................1
54✫ 3230-1
55✫ 1-513013
56✫ 1-513012
57✫ 1-633573
1-633573
Bolt, 5/16-18 x 3/4 Carr.............6
Housing, flange..........................4
Bearing w/lock collar & ss..........2
Guard, Brg bottom .....................3
Guard, Brg bottom .....................4
Bolt, 3/8-16 x 1 carr....................4
1-303334
32128-20
1-602913-01 Baffle wldmt, discharge ........... 1
322-2
1-603299
Screw, 5/16-18 x 5/8................ 5
Roller, antiscalp....................... 6
Nut, 3/8-16 whizlock ................ 12
Nut, 3/8-16 whizlock ................ 8
Washer, pivot .......................... 8
Bushing, roller ......................... 6
Washer, 3/8 disc spring........... 10
Washer, 3/8 disc spring........... 14
Screw, 3/8-16 x 4 gr 8 ............ 6
58✫ 3231-22
59
60
61
103-1072-01 Strut wldmt, deck .......................2
1-634619
1-633029
Housing w/ring, spacer, & brg....3
Spherical rod end.......................2
Setscrew, 5/16-18 x .75sqhd .....1
Screw, 5/8-11 x 5.......................2
Lockwasher, 5/8 reg.spring........2
Zerk, 1/4-28 straight...................4
62 ✫ 1-803050
63
64
65
66
327-11
3253-8
302-19
14 98-5961
15 103-0345-01 Chute, discharge 52”............... 1
1-632199-01 Pin wldmt, deck strut..................2
16 322-5
17 3296-29
18 1-633357-01 Shield, belt 52” ........................ 2
Screw, 5/16-18 x 1................... 3
Nut, 5/16-18 nyloc ................... 4
67✫ 3219-6
Nut, 5/8-18 hex ..........................5
Nut, 5/8-18 hex ..........................6
Key, # 61 Woodruff....................3
Sheave, blade drive...................3
Bearing ......................................6
Bearing ......................................8
Housing ,bearing........................3
Spacer, bearing .........................3
Spacer, bearing .........................4
Screw, Hex cap 3/8x1 1/4……...18
Snap Ring..................................3
Snap Ring..................................4
Spindle.......................................3
Blade, notched air foil. ...............3
Blade, solid air foil......................3
Blade, low lift..............................3
Blade, mulching .........................3
Blade, bahia...............................3
Jackshaft S/A.............................1
Strut wldmt S/A ..........................2
Strut wldmt S/A ..........................2
Jackshaft....................................1
Sheave, Jackshaft .....................1
Sheave, Jackshaft .....................1
Housing, Jackshaft ....................1
Jackshaft S/A.............................1
Jackshaft S/A.............................1
Complete deck asy (LZ25KC524) 1
Complete deck asy (LZ23LKA524)1
Screw, 3/8-16 x 1 ......................4
Asm,Jackshaft housing w/brgs…1
Washer,disc spring....................3
3219-6
68
3257-32
19 1-323385
20 1-322110
21 103-0862
22 323-11
23 1-303537
24 3256-3
25 1-323417
26 1-633151
27 1-632119-03 Arm wldmt, deck idler .............. 1
28 1-513034
29 1-634244
30 1-603044
31 302-40
32 3256-4
33 3296-39
34 323-13
35 1-633109
36 3234-11
37 1-633456
38 3217-11
39 32128-37
40 1-603805
41 1-633366
42 1-633447
43 1-800811
Knob, belt shield...................... 6
Belt guide wldmt ...................... 1
Screw, 5/8-11x2 3/4 gr 8 ......... 3
Screw, 3/8-16 x 2 1/4............... 2
Stud, belt shield....................... 2
Washer 5/16 std flat ................ 4
Washer, rubber........................ 2
Spring, extension..................... 1
69Ω 1-633701
70Ω 1-513016
1-513016
71
72
1-323532
1-323528
1-323528
323-7
73
74✫ 32120-8
32120-8
Bearing, pivot........................... 2
Arm wldmt/brg sub-assy.......... 1
Bushing, idler pivot.................. 1
Zerk, 1/4-20 90°....................... 1
Washer, 3/8 std flat ................. 3
Nut, 3/8-16 nylock.................... 20
Screw, 3/8-16 x 2 3/4............... 1
Idler pulley 6.00 dia flat ........... 2
Bolt, 3/8-16 x 1 whizlock.......... 1
Bushing, Idler .......................... 2
Nut, 5/8-11 hex........................ 2
Nut, 7/16-14 whizlock .............. 16
Idler pulley 5.06 O.D V ............ 1
Belt, blade drive 52” Deck....... 1
Chain....................................... 4
Screw, 7/16-14 x 1-1/2 ............ 8
75
76
103-0584
1-633482
1-613251
1-633485
1-633484
103-1578
✫
77✫ 1-634546
78 ✫ 103-1081
103-1106
79
80
1-643393
103-0135
103-0185
103-0280
103-0698
103-0699
103-0678
103-0679
323-6
81
82
83
44 322-3 Screw, 5/16-18 x 3/4 ........................... 2
45Ω✫ 1-403087
46Ω✫ 1-633010
Sheave, blade drive 6.75 OD .. 1
Pulley, split sheave 6.30 OD ... 1
Setscrew, 5/16-18 x 1sqhdcp .. 1
84
85
103-1192
47
30-1710
86 103-0865
Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews.
Cutter housing complete includes sheave, washer, and nut.
Ω Use antiseize on bore of sheaves and bearings.
Exmark red touch up spray paint - P/N 1-850337
✫ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK524
Strut subassemblies have same components, they are assembled to different lengths from center to center.
PN 103-1081=15.31”;PN 103-1106=15.00”
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
✫ A component used with Jackshaft Type A on LZ25KC524 & LZ23LKA524 units.
A component used with Jackshaft Type B on LZ25KC524 units.
A component used with Jackshaft Type B on LZ23LKA524 units
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52” DECK GROUP
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60” DECK GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No.
Part No.
Description
Req'd.
1
103-0422-01 Deck wldmt, 60....................... 1
50✫✫ 1-633012
Jackshaft, deck drive ...............1
Nut, 5/8-11 hex ........................2
Screw, 3/8-16 x 3 ¼.................1
103-0676
1-634619
3256-24
Deck wldmt, 60 w/decals........ 1
Housing w/ring, spacer, brg.... 3
Washer, 3/8 SAE.................... 3
Washer, disc Spring............... 3
Washer, disc Spring............... 4
Washer, 5/16 disc spring ....... 1
Nut, 5/16-18 whizlock............. 2
Nut, 5/16-18 whizlock............. 14
51
52
3217-11
323-20
2
3
53✫✫ 1-633014-01 Bracket, jackshaft.....................1
54✫✫ 3230-1
55✫✫ 1-513013
56✫✫ 1-513012
4✫✫ 1-513208
Bolt, 5/16-18 x 3/4 Carr...........6
Housing, flange........................4
Bearing w/lock collar & ss........2
Cutter housing complete..........3
Bolt, 3/8-16 x 1 carr .................4
1-513208
5
6
✫✫
7
1-303334
32128-20
32128-20
57
58✫✫ 3231-22
59
103-1140
1-602913-01 Baffle wldmt, discharge .......... 1
103-1072-01 Strut wldmt, deck .....................2
8
9
10
✫✫
11 1-373034
12 1-603602
13 98-5975
14 98-5961
322-2
Screw, 5/16-18 x 5/8 .............. 5
Roller, antiscalp...................... 6
Nut, 3/8-16 whizlock............... 6
Nut, 3/8-16 whizlock............... 10
Washer, pivot ......................... 8
Bushing, roller ........................ 6
Washer, 3/8 disc spring ......... 10
Screw, 3/8-16 x 4 gr 8 .......... 6
60✫✫ 1-323533
Spacer shv/brg.........................3
Spacer shv/brg.........................4
Spherical rod end.....................2
Setscrew, 5/16 x 3/4sqhdcp.....1
Screw, 5/8-11 x 5.....................2
Lockwasher, 5/8 reg.spring......2
Zerk, 1/4-28 straight.................4
1-603299
3290-357
3290-357
1-323533
61
1-633029
62 ✫✫ 1-803050
63
64
65
66
327-11
3253-8
302-19
1-632199-01 Pin wldmt, deck strut ................2
15 1-632939-01 Chute, discharge 60”.............. 1
67✫✫ 3219-6
Nut, 5/8-18 hex ........................5
Nut, 5/8-18 hex ........................6
Key, # 61 Woodruff..................3
Sheave, Blade drive.................3
Bearing ....................................6
Bearing ....................................8
Housing, bearing......................3
Spacer, bearing .......................3
Spacer, bearing .......................4
Guard, brg bottom....................3
Guard, brg bottom....................4
Snap Ring................................3
Snap Ring................................4
Spindle.....................................3
Blade, notched air foil ..............3
Blade, solid air foil....................3
Blade, low lift............................3
Blade, mulching .......................3
Blade, bahia.............................3
Jackshaft S/A...........................1
Strut wldmt S/A .......................2
Strut wldmt S/A .......................2
Housing, Jackshaft .................1
Sheave, Jackshaft Double.......1
Sheave, Jackshaft Double ......1
16 322-5
17 3296-29
Screw, 5/16-18 x 1 ................. 2
Nut, 5/16-18 nylock ................ 4
3219-6
68
3257-32
18 1-633084-01 Shield, belt 60” ....................... 2
69✫ 1-633701
70✫✫✫ 1-513016
19 1-323385
20 1-322110
21 103-0862
22 323-11
23 1-303537
24 3256-3
Knob, belt shield..................... 6
Belt guide wldmt..................... 1
Screw, 5/8-11 x 2 ¾ gr 8 ........ 3
Screw, 3/8-16 x 2 1/4 ............. 2
Stud, belt shield...................... 2
Washer 5/16 std flat............... 6
Washer, rubber ...................... 2
Spring, extension.................... 1
✫
71
1-513016
1-323532
72✫✫ 1-323528
1-323528
73✫✫ 1-633573
1-633573
74✫✫ 32120-8
32120-8
25 1-323417
26 1-633151
27 1-632119-03 Arm wldmt, deck idler............. 1
28 1-513034
29 1-634244
30 1-603044
31 302-40
32 3256-4
33 3296-39
34 323-13
35 1-633109
36 3234-11
37 1-633456
38 323-8
Bearing, pivot ......................... 2
Arm wldmt/brg sub-assy......... 1
Bushing, idler pivot................. 1
Zerk, 1/4-20 90°. .................... 1
Washer, 3/8 std flat................ 3
Nut, 3/8-16 nylock .................. 20
Screw, 3/8-16 x 2 3/4 ............. 1
Idler pulley 6.00 dia flat .......... 2
Bolt, 3/8-16 x 1 whizlock......... 1
Bushing, Idler ......................... 2
Screw, 3/8-16 x 1 ½ ............... 18
Nut, 7/16-14 whizlock............. 16
75
76
103-0584
1-633483
1-613250
1-613111
1-613112
103-1580
✫
77✫✫ 1-634546
78 ✫ 103-1081
✫
79
80
103-1106
103-0280
103-0136
103-0137
39 32128-37
40 1-603805
Idler pulley 5.06 O.D. V .......... 1
81✫✫ 1-643393
Jackshaft .................................1
41 1-633127
42 1-633447
43 1-800811
44 322-3
Belt, blade drive 60” deck....... 1
Chain...................................... 4
Screw, 7/16-14 x 1 ½ .............. 8
Screw, 5/16-18 x ¾ ................ 2
Sheave, 6.13 OD..................... 1
Pulley, split 6.71 OD................ 1
Pulley, split 6.30 OD………….. 1
Pulley, split 6.71 OD................ 1
Setscrew, 5/16-18 x 1sqhdcp.. 1
Setscrew,5/16-18x5/8sqhdcp . 2
Key, 1/4 sq x 2 5/8 .................. 1
82
103-0700
103-0701
103-0680
Jackshaft Assy.........................1
Jackshaft Assy.........................1
Complete Deck Assy
(Air-cooled except 26HP Koh EFi) 1
Complete Deck Assy
83
45✫✫ 1-303498
103-0681
1-643292
46✫✫ 1-633010
1-643292
(23 & 27 HP Kaw liq-cooled & 26 HP Koh EFI ) 1
322-6
323-6
103-1192
✫✫
84
85
86
Screw. 5/16-18 x 1 ¼...............1
Screw. 3/8-16 x 1.....................4
Asm,Jackshaft housing w/brgs 1
Washer,disc spring..................3
✫✫
47 ✫✫ 30-1710
48 ✫✫ 1-803022
49✫✫ 1-807264
87 103-0865
✫ Use antiseize on bore of sheaves and bearings.
Exmark red touch up spray paint - P/N 1-850337
Use Pro-lock Nut Type (P/N 1-840022) on setscrews.
Cutter housing complete includes sheave, washer, & nut.
✫ Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK604
Strut subassemblies have same components, they are assembled to different lengths from center to center. PN 103-1081 = 15.31”; PN 103-1106 =
15.00”
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
✫ A component used with Jackshaft Type A on all air-cooled units except 26 HP Kohler EFI.
✫ A component used with Jackshaft Type A on 23 & 27HP Kawasaki liquid-cooled units and 26HP Kohler EFI air cooled.
A component used with Jackshaft Type B on all air-cooled units except 26 HP Kohler. Reference picture on next page.
A component used with Jackshaft Type B on 23 & 27 HP Kawasaki liquid-cooled units and 26 HP Kohler EFI air-cooled.
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60” DECK GROUP
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72” DECK GROUP
Ref.
No.
Qty.
Req'd.
Ref.
No.
Qty.
Req'd.
Part No.
Description
Part No.
Description
1
2
3
*
1-643052
1-323385
Belt, Blade drive 72” ............. 1
Knob, belt shield................... 6
45 1-323417
46 3256-3
47 1-303537
Washer, rubber ..................... 2
Washer 5/16 std flat.............. 4
Stud, belt shield..................... 2
1-643076-01 Shield, belt 72” RH................ 1
1-643075-01 Shield, belt 72” LH................ 1
48 103-0588-01Deck weldment, 72”............... 1
4
5
6
7
8
9
3234-11
3256-24
1-633109
1-633151
3290-357
1-633456
Bolt, 3/8-16 x 1 whizlock....... 1
Washer, 3/8 SAE.................. 3
Idler pulley 6.00 dia flat......... 2
Spring, extension.................. 1
Nut, 3/8-16 whizlock ............. 13
Bushing, Idler........................ 2
Washer, 3/8 std flat .............. 3
Washer, pivot ....................... 8
Nut, 3/8-16 nyloc .................. 20
Bearing, pivot........................ 2
1-644149
499 1-513016
1-513016
50 1-323532
51✫ 1-323528
1-323528
52✫ 32120-8
32120-8
53✫ 1-323533
1-323533
54✫ 1-633573
1-633573
55 103-0584
56 3257-32
57 1-643006
Deck weldment, 72” w/decals 1
Bearing.................................. 6
Bearing.................................. 8
Housing, bearing................... 3
Spacer, bearing..................... 3
Spacer, bearing..................... 4
Snap Ring ............................. 3
Snap Ring ............................. 4
Spacer shv/brg...................... 3
Spacer shv/brg...................... 4
Guard, brg bottom ................. 3
Guard, brg bottom ................. 4
Spindle .................................. 3
Key, # 61 Woodruff ............... 3
Blade, notched air foil............ 3
Blade, mulching..................... 3
Blade, low lift......................... 3
Blade, solid air foil................. 3
Blade, bahia .......................... 3
Screw, 5/8-11 x 1 gr 8........... 3
Screw, 3/8-16 x 2 1/4 ............ 2
Screw, 3/8-16 x 2 3/4 ............ 1
10 3256-4
11 1-373034
12 3296-39
13 1-513034
14 1-632119-03 Arm wldmt, deck idler ........... 1
15 1-603044
16 323-20
17✫ 3219-6
3219-6
18✫ 1-513208
1-513208
199 1-643269
20 1-643292
21 1-303334
22✫ 1-633012
23✫ 1-807264
24 1-322110
25 1-634244
26 ✫ 1-803022
27✫ 32128-20
28✫ 3231-22
29✫ 3230-1
Bushing, idler pivot ............... 1
Screw, 3/8-16 x 3 1/4............ 1
Nut, 5/8-18 hex..................... 5
Nut, 5/8-18 hex..................... 6
Washer, disc spring.............. 3
Washer, disc spring.............. 4
Sheave, Blade drive. ............ 3
Pulley, split 6.71 ................... 2
Washer, 5/16 disc spring...... 1
Jackshaft, deck drive............ 1
Key, 1/4 sq x 2 5/8................ 1
Belt guide wldmt ................... 1
Arm wldmt/brg sub-assy ....... 1
Setscrew,5/16-18x5/8shcp .. 4
Nut, 5/16-18 whizlock ........... 15
Bolt, 3/8-16 x 1 carr .............. 4
Bolt, 5/16-18 x 3/4 Carr. ....... 6
♦
1-643097
1-643428
1-643429
103-1581
58 103-0862
59 323-11
60 323-13
61 1-602913-01Baffle wldmt, discharge......... 1
62 322-2
63 98-5961
64 1-603602
65 1-603299
66 322-5
Screw, 5/16-18 x 5/8 ............. 5
Screw, 3/8-16 x 4 gr8............ 6
Bushing, roller ....................... 6
Roller, anti-scalp ................... 6
Screw, 5/16-18 x 1 ................ 5
30✫ 1-633014-01 Bracket, jackshaft ................. 1
67 1-642071-01Chute, discharge 72”............. 1
31✫ 1-513013
32✫ 1-513012
33✫ 98-5975
98-5975
34 32128-37
35 1-800811
36 1-633447
37 3217-11
38 3253-8
39 1-633029
40 327-11
41 103-1073-01 Strut wldmt, deck .................. 2
42 1-632199-01 Pin wldmt, deck strut ............ 2
Housing, flange..................... 4
Bearing w/lock collar & ss..... 2
Washer, 3/8 disc spring........ 10
Washer, 3/8 disc spring........ 14
Nut, 7/16-14 whizlock ........... 16
Screw, 7/16-14 x 1-1/2 ......... 8
Chain .................................... 4
Nut, 5/8-11 hex..................... 2
Lockwasher, 5/8 reg.spring .. 2
Spherical rod end ................. 2
Screw, 5/8-11 x 5.................. 2
68 329-29
69 302-40
70 1-603805
71 1-634619
Nut, 5/16-18 nyloc ................. 4
Zerk, 1/4-20 90°. ................... 1
Idler pulley 5.06 O.D. V ......... 1
Housing w/ring, spacer, brg .. 3
Cutter housing complete ....... 3
Strut wldmt S/A ..................... 2
Jackshaft S/A ........................ 1
Jackshaft Assy ...................... 1
Jackshaft............................... 1
Sheave, double ..................... 1
Housing, Jackshaft................ 1
Complete deck assembly...... 1
Screw, .3/8-16 x 1 ................. 4
Asm,Jackshaft housing w/brgs 1
72
1-644092
73 103-1082
74 1-634546
75
103-0701
1-643393
103-0137
103-0280
76
77
78
79 103-0683
80
81
323-6
103-1192
43 302-19
44 323-8
Zerk, 1/4-28 straight ............. 4
Screw, 3/8-16 x 1 ½ ..............18
82 103-0865
Washer,disc spring ............... 3
♦
9
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK724.
Use antiseize on bore of sheaves and bearings.
Use Pro-lock Nut Type (P/N 1-840022 .5 ml. tube) on setscrews.
Exmark red touch up spray paint - P/N 1-850337
Cutter housing complete includes sheave, washer, and nut.
Reference the picture on the next page to determine if your unit uses Jackshaft Type A or B:
✫ A component used with Jackshaft Type A.
A component used with Jackshaft Type B.
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72” DECK GROUP
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FRONT FRAME GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
1-632518-01 Frame wldmt, front 52”....... 1
1-632513-01 Frame wldmt, front 60”....... 1
1-642046-01 Frame wldmt, front 72”....... 1
29 3217-11
Nut, 5/8-11 regular............. 8
Swivel, deck mount...............4
Washer, 5/8 std flat ........... 4
30
31
32
1-633441
3256-7
2
3
4
5
302-19
Zerk, 1/4-28 straight........... 5
1-633064 Spring, deck support (52” &60”)2
103-1490-01 Floorpan ............................ 1
1-643015 Spring, deck support (72”).. 2
33 3218-6
34 1-543513 Cap, grease ........................ 2
35 1-543509 Bearing cone, tapered roller 4
1-543508 Bearing cup, tapered roller . 4
Jam nut, 5/8-11.................. 4
1-633553
1-634312
Pad, anti skid...................... 3
Lever w/grip....................... 1
1-632324-03 Lever wldmt, lift ................. 1
1-633295 Grip, lift lever ...................... 1
103-1500-03 Arm wldmt, deck lift............ 1
6
7
8
9
10
11
12
13
14
15
16
17
18
1-543511 Seal, grease........................ 2
37 1-642111-01 Caster wldmt........................ 2
36
1-633325
3256-24
3296-39
Spring, compression .......... 1
Washer, 3/8 SAE flat.......... 1
Nut, nylock 3/8-16 .............. 5
38 3296-51
39 1-633508
Nut, 3/4-10 nylock................ 2
Washer, spring disk............. 6
Screw, ½-13x9 .....................2
Plug ..................................... 2
Caster wheel assy ............... 2
Nut, 1/2-13 nylock (light thin) .. 2
Spacer, front caster ............. 2
Seal, bearing........................ 4
Bearing cone........................ 4
Spacer, bearing.. ................. 4
Wheel & tire assy ................ 2
Tire, 13x6.5-6 4 ply ............. 2
Wheel .................................. 2
Bearing cup.......................... 4
Nut, whizlock 5/16-18……… 2
Pad, pedal............................ 2
40
41
42
43
44
45
32151-103 E-ring.................................. 5
325-24
1-633068
3272-10
1-808284
Arm, deck lift ...................... 2
Cotter pin, 1/8 x 3/4............ 2
Clevis pin, 3/8 x 1............... 2
1-811010
103-0069
3296-45
1-633959
103-0063
1-633889-01 Plate, deck lift..................... 1
1-632899-01 Plate wldmt, deck lift .......... 1
1-633082
1-633080
Bushing, lift lever................ 1
Bushing, lift lever................ 1
Screw, 3/8-16 x 2 3/4 ......... 1
Hitch pin w/lanyard ............. 1
Hairpin cotter (serv only) .... 1
Screw, 3/8-16 x 1 3/4 ......... 2
Washer, 3/8 disc spring......12
Nut, whizlock 3/8-16 ..........15
Screw, 3/8-16 x 1 ............... 3
Screw, 3/8-16X1 1/4...........12
Washer, 7/8 SAE flat.......... 4
Rod, deck lift....................... 2
46 1-633585
47
48
1-633581
103-0065
1-523009
103-0071
1-633584
32128-20
1-543161
19 323-13
20
21
22
23
1-633097
1-806005
323-9
98-5975
49
24 3290-357
50
51
52
53
25
26
27
28
323-6
323-7
3256-29
1-633096
103-0147-01 Lever wldmt, deck lift ........... 1
1-643220
322-7
Strap .................................... 1
Screw, 5/16-18x1 1/2 ........... 2
Exmark red touch up spray paint - P/N 850337
Components are standard on Kohler 26 HP EFI units & all 72” decks, they are an optional kit for other models
PN 103-0149.
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FRONT FRAME GROUP
10
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MAIN FRAME GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
3
4
5
6
7
8
9
1-643255
103-0287
1-543401
322-3
103-0290
103-0289
103-0292
103-0291
1-633696
Track, seat (4” adjustable) ...
Seat (All units except 26hp Koh)
Spacer, seat track................
Screw, 5/16-18 x 3/4............
Cushion, seat.......................
Cushion, backrest................
Cushion, armrest (RH).........
Cushion armrest (LH)..........
Cable, throttle.......................
Cable, choke........................
1
1
2
6
1
1
1
1
1
1
23 32128-20
24 1-513762
25 1-303335
26 1-513592
27 321-6
28 32128-33
29 1-513658
30 3256-23
31 1-633859
32 323-6
Nut, whizlock 5/16-18 ........... 4
Clip, loom (.50) ..................... 1
Plastic tie (lrg)....................... 1
Ball, (red) throttle cable ........ 1
Screw, 1/4-20 x 1.0............... 1
Nut, whizlock 1/4-20 ............. 1
Bumper................................. 2
Washer, 5/16 SAE flat.......... 8
Seat Frame........................... 1
Screw, 3/8-16 x 1.................. 2
10 1-603336
11 1-642324-03 Frame, engine deck ............. 1
33 1-633964-03 Stop, Park Brake .................. 1
34♦ 1-633872-03 Stop/Spacer
12 1-633970
1-633993
Wheel/tire assy. (60” & 72”).
Tire, 24x12-12 4 ply (60” & 72”) 2
2
(26 HP Kohl & 23 & 27 HP Kaw liq-cooled ) 2
1-633992
1-653010
1-653160
1-653158
Wheel (60” & 72”) ................
Wheel/tire assy. (52”)...........
Tire, 23x9.5-12 4 ply (52”)....
Wheel (52”)..........................
2
2
2
2
1
1
8
1
1
2
2
3
2
2
35 103-0284
36 322-7
37 1-633349
Tab, Armrest Adjustment...... 2
Screw, 5/16-18 x 1 1/2.......... 2
Spring, Compression............ 2
Seat, Suspension (26hp Koh ) 1
Kit, Pan w/seat & back ......... 1
Kit, Armrest Assy.................. 1
Kit, Boot, upper&lower wire .. 1
Kit, ArmrestPad w/hardwre... 1
Kit, Damper w/hardware ....... 1
Kit, Rollers, bumpers&hrdwre 1
Kit, Spring,Cable & hardware 1
Kit, Knob,Shaft & hardware .. 1
Switch, Seat ......................... 1
Nut, whizlock 3/8-16 ............. 1
38
1-633821
1-631845
1-631844
1-631843
1-631842
1-631846
1-631847
1-631848
1-631849
1-643281
13 1-633965-03 Front, Console .....................
14 1-632187-03 Frame, seat mount...............
15 242-50
16 1-633293
17 322-5
18 323-39
19 3296-2
20 3296-29
21 3296-39
22 1-807513
Not Illustrated
Nut, wheel 1/2-20 ................
Rod, seat hold-up.................
Screw, 5/16-18 x 1...............
Screw, 3/8-16 x 5.................
Nut, nyloc #10-24.................
Nut, nyloc 5/16-18................
Nut, nyloc 3/8-16..................
Screw, #10-24 x 1/2.............
39 3290-357
The suspension seat is standard on the Kohler 26 HP EFI units, it is an optional kit on other units PN MSSLZ.
The stop/spacer is installed with the slotted holes to the rear on 26HP Kohler units and the slotted holes to the front on Kawasaki
liquid-cooled units. NOTE: If a Suspension Seat is installed on a Kawasaki liquid-cooled unit the stop/spacer must be turned
around and re-installed with the slotted holes to the rear.
♦
Exmark black touch up spray paint - gloss black
11
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23 HP KAWASAKI and 23 & 25 HP KOHLER AIR-COOLED FUEL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2ꢀ
ꢀ
3
4
5
6
7
8
9ꢀ
303077 Clamp, fuel line ...................... 6
Kohler Part No. 2405002 Fuel Filter.. 1
11 633968 Tank, fuel (RH) ...................... 1
12
13
14
15
16
17
18
19
20
633347 Valve, fuel.............................. 1
633348 Fuel line ................................. 1
633349 Spring, fuel tank..................... 6
Kawasaki Part No. 49019-7001 Fuel Filter 1
513762 Clip, loom .50 ......................... 2
303335 Plastic tie (large) .................... 1
513508 Cap, fuel tank......................... 2
513645 Bushing .................................. 2
543277 Elbow, strainer ....................... 2
543456 Fuel line.................................. 2
633023 Stud, fuel tank ........................ 6
321-3
322-3
Screw, 1/4-20 x 5/8................ 2
Screw, 5/16-18 x 3/4.............. 4
3296-47 Nut, thin nylock 5/16-18......... 6
805004 Washer, lock 1/4.................... 2
805005 Washer, lock 5/16.................. 4
3256-23 Washer, 5/16 SAE................. 10
10 633967 Tank, fuel (LH) ....................... 1
ꢀ Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.
Not Illustrated.
ꢀ Refer to Engine Owner’s Manual (Fuel Filter Must be 15 Micron or smaller).
12
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KAWASAKI LIQUID-COOLED FUEL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
16
17
3290-500 Screw, Machine 10-24x5/8... 4
1-802002 Screw, thread cut 10-32x1/2 3
1-643013 Cover, gauge........................ 1
1
2
3
4
5
1-513508
1-643017
1-633967
103-1335
1-543456
1-543456
1-303077
Cap, fuel tank..................... 2
Tank, fuel (RH)................... 1
Tank, fuel (LH) ................... 1
Fuel, line (27 HP only) ....... 4
Fuel line (23 HP) ............... 3
Fuel line (27 HP) ............... 2
Clamp, fuel line .................. 10
18
19
20
21
22ꢀ
23
24
25
26
27
28
29
30
3296-47
1-633349 Spring, fuel tank ................... 6
3256-23 Washer, 5/16 SAE................10
1-633023 Stud, fuel tank ...................... 6
321-3 Screw, 1/4-20 x 5/8 .............. 1
Nut, thin nyloc 5/16-18 ......... 6
6
7ꢀ
8
9ꢀ
10
11
12
13
Kawasaki P/N 49040-2065 Fuel Pump.. 1
1-643270 Fuel line ............................. 1
Kawasaki P/N 49019-1055 Fuel Filter ... 1
1-303426
1-633347
1-543277
1-513645
1-805004 Washer, lock 1/4 .................. 1
1-513762 Clip, loom .50 ....................... 1
Fuel line ............................. 1
Valve, fuel .......................... 1
Elbow, strainer ................... 2
Bushing .............................. 2
321-4
3256-22
Screw, Cap 1/4-20x3/4......... 2
Washer, flat SAE 1/4............ 2
32128-33 Nut, whizlock 1/4-20............. 2
1-805005 Washer, lock 5/16 ................ 4
14 1-643014-03Bracket, gauge mount........ 1
15 1-303435 Washer, disc spring 1/4 ..... 4
322-3
Screw, 5/16-18 x 3/4 ............ 4
ꢀ
Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.
ꢀ Refer to Engine Owner’s Manual (Fuel Filter Must be 40 Micron or smaller).
Snug fit only on slotted holes, Do Not Overtighten, tank must be able to expand.
13
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KOHLER 26 HP EFI FUEL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
20
21
22
23
24
25
26
27
28
29
30
31
32ꢀ
33
34
35
36
37
38
1
2
3
4✫
5
6
7
8
9
10ꢀ
11ꢀ
12
13
14
15ꢀ
1-643244 Tank, EFI Fuel (RH) ............ 1
1-643243 Tank, EFI Fuel (LH)............. 1
1-643238 Fuel line, .31 x 24” .............. 3
1-643277 Clamp, .31 I.D. Fuel Hose ... 10
1-643172 Elbow, 90° ............................ 2
1-513645 Bushing, Fuel Valve ............. 4
103-0373 Clip, Loom ............................ 2
1-633348 Fuel Line............................... 2
1-543456 Fuel Line............................... 2
1-513762 Clip, loom .50 ....................... 2
1-543277 Elbow, 90° w/strainer............ 2
1-805004 Washer, lock 1/4 .................. 2
321-4
Screw, Cap 1/4 –20 x 3/4 .... 1
1-603727 Clip, Loom .56...................... 2
32128-33 Nut, Whizlock 1/4-20 ........... 4
321-3
Screw, Cap 1/4 –20 x 5/8 .... 3
1-643241 Clip, Loom 2.13 ................... 1
Kohler P/N 24 050 03 Fuel Filter (large) . 1
Kohler P/N 24 393 20 Fuel Pump ........... 1
3256-23
1-805005 Washer, lock 5/16 hvy.......... 4
322-3 Screw, 5/16-18 x 3/4 ............ 4
Washer, flat SAE 5/16..........10
3290-500 Screw, Machine #10-24x5/8
6
1-513508 Cap, Fuel Tank..................... 2
1-633023 Stud, Fuel Tank.................... 6
1-633349 Spring, Fuel Tank................. 6
3296-2 Nut, Nyloc #10-24................ 6
1-643236 Fuel Line, .31 x 9 ................. 1
Kohler P/N 24 403 12 Fuel Regulator..... 1
3296-47
Nut, Thin Nyloc 5/16-18........ 6
16✫ 1-643293 Clamp, .25” ......................... 10
1-643234 Valve, Fuel Dual Flow .......... 1
1-303287 Plastic Tie (small.................. 1
1-643239 Fuel line, .31 x 28.0.............. 1
17
18
19
1-643312 Clip, loom............................. 2
1-643235 Fuel line, .25 x 40”. .............. 1
99-9403
Fuel Filter............................. 1
321-6
Screw, Cap 1/4-20 x 1.......... 1
ꢀ
Use Prolock, Retaining type (Part No. 1-840023), .5cc tube on stud threads going into the tank.
ꢀ Refer to Engine Owner’s Manual (Fuel Filter Must be 40 Micron or smaller).
Clamps require special pliers P/N 1-643394 (Oetiker P/N 14100118 or Kohler P/N 2445505) for installation.
✫
14
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PARK BRAKE GROUP
Ref.
Qty.
Ref.
Qty.
No. .Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
3
4
1-513140
1-633454
1-633477
1-634500
Bushing............................... 2
Spring, brake rod................ 2
Rod, brake.......................... 3
Lever w/grip ........................ 1
19 1-808285
Pin, clevis 3/8 x 1 1/8 ......... 4
Screw, 1/2-13 x 4 (52”&60”) 8
Screw, 1/2-13 x 6 (72”)....... 8
20
325-17
1-800334
1481
21
Zerk, 1/4-28 45° (52”&60”)
2
1-632489-03Lever, brake........................ 1
1-632217-03Shaft, brake ........................ 1
1-632714-03Bracket,brake (LH)(52”&60”) 1
1-632712-03Bracket, brake (LH) (72”).... 1
1-632715-03Bracket,brake (RH)(52”&60”)1
1-632713-03Bracket, brake (RH)(72”).... 1
302-19
103-0131
3219-3
3290-357
3253-7
3256-4
3272-10
1-806800
1-808283
3256-28
32151-48
1-523157
Zerk, 1/4-28 straight (72”) . 2
Nut, sq reg 1/2-13 UNC-2B 8
Nut, 3/8-24.......................... 8
Nut, whizlock 3/8-16........... 4
Washer, lock 1/2 ................ 8
Washer, 3/8 std.................. 4
Pin, cotter 1/8 x 3/4 ............ 9
Pin, cotter 9/64 x 1 1/2 ....... 2
Pin, clevis 3/8 x 2 ............... 2
Washer, 3/4 SAE ............... 2
E-Ring, retaining................. 2
Washer, spacer.................. 2
5
6✫
✫
7♦ ✫
✫
8
9✫
10
22
23
24
25
26
27✫
28
29✫
30✫
31✫
32
1-809036
1-633693
1-633380
1-633060
1-633382
1-633062
1-633102
1-633131
Nut, slotted 1.00-20 ............ 2
Band, brake ........................ 2
Spacer (short)(52”&60”)...... 4
Spacer (short) (72”) ............ 4
Spacer (long)(52”&60”)....... 4
Spacer (long)(72”) .............. 4
Bearing, flange.................... 2
Yoke.................................... 4
Pin, trunion.......................... 2
Hub & drum w/studs, wheel 2
Studs, wheel ....................... 8
11
12
13
33✫
✫
103-0352-03Bracket, brake (52”& 60”)... 2
103-0354-03Bracket, brake (72”) ........... 2
103-0384
103-0355
103-0374
322-9
34✫
35✫
36✫
37✫
38✫
♦
14 1-633144
15✫ 1-634927
Spacer................................ 6
Band, Brake........................ 2
Retainer, Brake Band......... 2
Screw, HH .312-18x1.75 .... 6
Hub & drum w/studs, wheel 2
Studs, wheel....................... 8
1-633926
♦
16 1-807020 Woodruff key, 5/16X1............ 2
17
18
1-633268 Grip, brake lever .................... 1
323-4 Screw, 3/8-16 x 3/4............. 4
103-0590
1-633926
♦
Not Illustrated
Reference the picture on the next page to determine if your unit uses Park Brake Type A or B:
✫ A Component used with Park Brake Type A.
✫ A Component used with Park Brake Type B.
Exmark black touch up spray paint - gloss black
15
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PARK BRAKE GROUP
16
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MOTION CONTROL LEVERS
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
16 1-633102
17 1-633152
18ϕ 103-0407
1-633177
Description
Req'd.
1
2
3
4
5
6
7
8
9
1-303105
98-5975
Yoke................................... 2
Washer, disc spring 3/8 ..... 4
Damper .............................. 2
Ball joint (RH)..................... 2
Bushing,nylon (reverse ind) 2
Bolt, (neutral return) ........... 2
Spring, (neutral return)....... 2
Screw, 5/16-18x1 3/8 special4
Nut, whizlock 5/16-18......... 12
Handle w/grip (LH) ............. 1
Handle w/grip (LH) ............. 1
Bearing, flanged................. 4
Ball joint (LH) ..................... 2
Arm, control shaft............... 2
Arm, control shaft............... 2
Grip, motion control handle 2
Screw, 5/16-18 x 1 1/4....... 4
Screw, 3/8-16 x 3/4............ 8
Screw, 3/8-16 x 1............... 4
Screw, 3/8-16 x 1 3/4......... 6
Set screw, 5/16 x 5/8 ......... 2
Nut, nyloc 3/8-16................ 6
Nut, 5/16-24....................... 10
Nut, 5/16-24 (LH)............... 2
Nut, jam 5/16-24 ................ 2
Washer, 1/4 ....................... 2
Washer, 5/16 std ............... 4
Nut, whizlock 3/8-16........... 8
Pin, cotter 3/32 x 1/2.......... 2
Pin, clevis 5/16 x 1............. 2
Nut, nyloc 5/16-18.............. 4
1-523027
1-543017
1-603735
1-603737
1-603807
1-403180
32128-20
19
1-633257
20 322-6
21
22
23
323-4
323-7
323-9
10 ϕ 103-0631
24 1-803022
25
26
27
28
29
30
31
32
33
1-634258
3296-39
3219-2
1-804524
3220-2
3256-2
3256-3
3290-357
3272-5
1-808280
ϕ
103-0409-03Handle, motion control (LH) 1
1-632191-03Handle, motion control (LH) 1
11ϕ
103-0632
1-634259
Handle w/grip (RH)............. 1
Handle w/grip (RH)............. 1
ϕ
103-0410-03Handle, motion control (RH) 1
1-632193-03Handle, motion control (RH) 1
1-632208-03Arm, pump control.............. 2
1-642319
1-642320
12
13
14
15
Bracket, motion control (LH) 1
Bracket, motion control (RH) 1
Link, pump control.............. 2
34 3296-29
1-633153
Not Illustrated.
Exmark black touch up spray paint - gloss black
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on setscrews
Components required for units with older motion control assemblies (Identified by 2 holes in upper portion of
motion control shaft (item 18)
ϕ Components required for units with newer motion control assemblies (Identified by 3 holes in upper portion of
motion control shaft (item 18)
17
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COMMON ENGINE DECK GROUP
Ref.
Qty.
Ref.
Qty.
No. .Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
12 1-633166 Pulley, idler.......................... 1
13 1-633173 Belt, mule drive ................... 1
1
2
3
4
5
6
7
8
9
98-5975
302-40
1-513034
1-603401
3256-4
1-603050
1-603384
1-603402
1-603496
1-603805
Washer, spring disc 3/8...... 5
Zerk, 1/4-20 (90º)................ 1
Bearing................................ 2
Spacer, spring..................... 1
Washer, 3/8 ........................ 3
Spacer ................................ 1
Bushing, idler pivot.............. 1
Spring, mule idler................ 1
Bushing, idler ...................... 2
Pulley, idler ......................... 1
14
15
16
1-632469 Arm, idler w/bushings.......... 1
323-11
323-9
Screw, 3/8-16 x 2 1/4.......... 2
Screw, 3/8-16 x 1 3/4 (Koh) 5
Screw, 3/8-16 x 1 3/4 (Kaw) 1
Screw, 3/8-16 x 2 3/4 ......... 1
323-9
17
18
19
20
21
323-13
1-800805 Screw, 3/8-16 x 3 1/2.......... 1
3296-39
3256-24
Nut, nyloc 3/8 ...................... 1
Washer, 3/8 sae.................. 3
10
11
1-632468-03Arm, idler ............................ 1
3290-357 Nut, whizlock 3/8-16............ 10
Exmark black touch up spray paint - gloss black
18
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AIR-COOLED ENGINE DECK GROUP
Ref.
No.
1
2
3
4
5
6
7
Qty.
Req'd.
Ref.
No.
33
34
35
Qty.
Req'd.
Part No.
1-643315
1-303335
1-523420
322-6
Description
Part No.
32128-33
1-633396
1-809076
Description
Baffle, Engine Cooler............. 1
Plastic tie ............................. 1
Bumper, rubber .................... 2
Screw, Cap 5/16x1 ¼ (Warner) 1
Grommet (all clutches) ........... 2
Wshr, spring disc (all clutches). 2
Nut, whizlock 1/4-20 .............
Clip, loom .56........................
Screw, M6-1.0 x 45mm
5
1
(23 hp & 25 hp Koh) ..................
Screw, 5/16-18x1.75
(23 hp Kaw & 26 hp Koh) .......... 2
Washer, disc spring
2
1-633630
1-603610
32144-57
1-323235
36
1-633615-03 Guard, rear engine ............... 1
1-633543-03 Strap, clutch (all clutches) ....... 1
8
9
(23 hp & 25 hp Koh only)...........
1-323236 Spacer ...................................
1-633545 Spacer, Grommet (all clutches) . 2
1-633988 Spacer, clutch anchor (Warner). 1
2
2
37
38
39
40
103-0662
103-0665
1-633453
1-633179
1-634308
103-1301
103-1308
Clutch w/tie (23HP) ................ 1
Clutch w/tie (25&26HP)........... 1
Spacer (23 HP) ..................... 1
Spacer (25 & 26 HP) ............... 1
Shield, lift – subassy (Koh).... 1
Shield, lift – subassy (Kaw).... 1
Shield, engine ...................... 1
10
11
3296-29
3296-29
3256-63
1-543232
1-303428
Nut, nyloc 5/16-18 (Warner) ....
Nut, nyloc 5/16-18 (Ogura) ......
Washer, 3/16 std. ..................
Nipple, pipe 3/8 NPT (Koh) ....
Elbow, 3/8 NPT (Koh) ............
Screw, 5/16-18 x 3.0 (Ogura) ..
1
2
6
1
1
1
41
12
13
42
43
1-633300-03 Shield, lift (Koh) ..................... 1
103-1304-03 Shield, lift (Kaw)..................... 1
44 322-14
14
15
1-634796
103-0241
1-633301
103-0243
Shield (LH) - subassy (Koh) ...
1
45 1-633082 Spacer, clutch anchor (Ogura)… 1
Shield (LH) - subassy (Kaw) .. 1
Shield, heat (Koh).................. 2
Shield, heat (Kaw) ................. 2
46 322-7
Screw, 5/16-18 ½ (Ogura) .......
1
1
1
1
1
47 1-643179 Spacer, clutch (Ogura) ............
48 1-641212 Clutch w/tie (Ogura).................
49 1-643180 Keeper, clutch (Ogura) ............
16
17
1-633795-03 Baffle, engine (LH) ............... 1
1-643313-03 Shield, muffler ..................... 1
50
1-807261 Key, ¼ x ¼ x 2.0 (Ogura) ........
18 1-644316
Shield (RH) - subassy (Koh)…. 1
Shield (RH) - subassy (Kaw)… 1
Clip, shield (Koh) ................... 2
Clip, shield (Kaw)................... 4
51*
103-1594
103-1595
9266934
Muffler,kit 26hp EFI Kohler... 1
Muffler,kit 23hp Kaw............. 1
Screw, 5/16-18x.5
103-0242
19
20
52
53
54
55
56
1-523285
1-523285
(23 hp Kaw & 26 hp Koh) ..........
Screw, 7/16-14x.75 g5
2
1-633794-03 Baffle, engine (RH)............... 1
324-2
21 322-19
Screw, 5/16-18x4 (Warner) .... 1
Screw, 1/4-20 x ¾ ................ 10
Washer (Warner) ................... 4
Washer (25 hp Ogura) ............ 5
Screw, 3/8-16 x 1 ................. 8
Screw, 3/8-16 x 1 (26hp Koh)… 9
Screw, 7/16-20x2 ½(all clutches)1
Rivet, 3/16 x ¼ (Koh)............. 11
Rivet, 3/16 x ¼ (Kaw) ............ 13
Nut, nyloc 1/4-20 .................. 6
(23 hp Kaw & 26 hp Koh) ..........
Washer, Lock 7/16
(23 hp Kaw & 26 hp Koh) ..........
Nut, Hex M8 1.25
(23 hp Kaw & 26 hp Koh) ..........
Washer, Lock 5/16hvy
(23 hp Kaw & 26 hp Koh) ..........
2
2
4
4
22
23
321-4
3253-6
1-613235
1-613235
323-6
33014-00
1-805005
24
323-6
25³ 3212-10
26
579
58
1-803035
103-0152
1-653291
Keeper, Clutch ..................... 1
Gasket (Koh) ......................... 2
1-803035
27
28
29
30
31
32
3296-42
1-653313 Gasket (Kaw) .......................... 2
103-1513 Arrester,Spark (1.25) ............ 1
(26 hp Koh EFI & 23 hp Kaw)
103-1514 Clamp,Muffler (1.38) ............. 1
(26 hp Koh EFI & 23 hp Kaw)
59
60
1-643264-03 Bracket, guard top................ 2
3256-2
3256-3
32128-20
3290-357
3290-357
Washer, 1/4 std.................... 4
Washer, 5/16 std (all clutches). ... 1
Nut,whzlck 5/16-18 (Warner)… 1
Nut, whzlck 3/8-16 ................
8
Nut, whzlck 3/8-16 (26hp Koh)… 9
Use a Teflon Pipe Sealant or equivalent on threads.
ꢀ
*
9
Use Pro-Lock, Nut Type (P/N 840022, .5ml tube) on clutch bolt.
The muffler for 23 & 25 HP Kohler units comes with the engine.
For 23 HP Kawasaki air-cooled units only
Exmark black touch up spray paint - gloss black
Kohler Replacement Parts List
Kawasaki Replacement Parts List
(Refer to Engine Owner’s Manual)
(Refer to Engine Owner’s Manual)
Description
Engine Oil Filter
Air Precleaner
Air Filter
Kohler Part No.
5205002
(23hp Engine) 2408302
(For 25hp Engine) 2408305 .........
(For 23hp Engine) 4708303
Description
Engine Oil Filter
Air Filter
Kawasaki Part No.
49065-2078
11029-7002
(For 25hp Engine) 2408303
(For 26hp EFI Engine) 2508301
(For 26hp EFI Engine) 2508304
Safety Filter
19
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AIR-COOLED ENGINE DECK GROUP
20
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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP
Ref
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
3
1-633902-03 Plate, Radiator Trim Face. 1
46 1-513645
47 1-643024-03Bracket, Bottle.................... 1
48 321-2
49 1-303287
50 1-643129
51 1-633851
52 1-805005
53 33014-00
54 1-633869
Bushing, Fuel Valve........... 1
1-643161
1-633829
103-1046
322-1
Cap, Radiator.................... 1
Radiator, Horiz. Mount(23 hp)1
Radiator, horiz. Mount(27 hp) 1
5/16-18x1/2 HHC Screw... 12
Washer, Flat SAE 5/16..... 14
Screw, Cap Hex 1/4-20x1/2 2
Plastic Tie 5.5x.044x.1 ...... 3
Hose, .31 ID x 27.00"......... 1
Extension, Crankshaft........ 1
Washer, Lock 5/16............. 3
Nut, Hex M8....................... 3
Fan, Pump Cooling ............ 1
4
5
6
7
8
3256-23
1-633888-03 Plate, Radiator/Fan Mnt.... 1
1-803067
3256-16
Scrw,12-24x1.0HSWHMach4
Washer, Flat Std #12........ 8
9
1-804254
Nut, Nyloc HH #12-24....... 4
Fan Assy, 12" Hi Profile.... 1
Clamp,Hose-worm .75-1.50 4
55 3256-22
56 1-809095
57 103-0098
58 3296-2
59 3256-14
60 3290-500
61 103-0895-03Shield, LH Liquid ............... 1
62 1-633794-03Shield, RH Eng Shield........ 1
63 321-4
Washer, Flat SAE 1/4 ........ 3
Screw,HexScket 1/4-20x1/2 3
Shroud, Hydraulic Fan( ...... 1
Nut, Nyloc #10-24 ............. 6
Washer, Flat Std #10......... 12
Screw, Mach #10-24x5/8 ... 6
10 1-633831
11 1-633989
12 1-633894
103-0074
13 1-633895
103-0075
Hose, Radiator Inlet (23 hp)
Hose, Radiator Inlet (27 hp)
1
1
Hose, Rad. Outlet (23 hp)... 1
Hose, Rad. Outlet (27 hp)... 1
Muffler,kit (23 hp)................ 1
Muffler,kit (27 hp)................ 1
14 103-1553
103-1557
Screw, Cap HH 1/4-20x5/8
6
33114-025 Screw, M8-1.25x25mm….. 4
16 1-303334
64 32128-33
65 3314-016
Nut, Whizlock 1/4-20.......... 6
Screw, M8-1.25x16mm(23hp) 2
15♦
Wshr, Disc Sprg 5/16(23 hp) 7
Wshr, Disc Sprg 5/16(27 hp) 2
Nut, Hex M6 ..................... 4
Washer, Lock 1/4 Hvy ...... 4
Element, filter Primary ...... 1
Bracket, air cleaner mount 1
Screw, Cap 5/16-18x1-1/4 3
Nut, Nyloc 5/16-18............ 3
Washer, Flat Std 5/16....... 4
Cleaner, remote air w/filter 1
Clamp, Hose 1.31-2.25..... 3
Hose, Air cleaner .............. 1
Hose, Air inlet ................... 1
Belt, Alternator.................. 1
Sheave w/hub................... 1
Key, Mach 1/4x1/4x1 ........ 1
Alternator .......................... 1
Regulator, Alternator......... 1
Brushes, Alternator........... 1
Bearing, Alternator............ 1
Sheave, Alternator............ 1
Key.................................... 1
Screw, CapHH5/16-18x3/4 1
Bracket, Alternator ............ 1
Arm, Alternator tension. .... 1
Nut, Whzlck 5/16-18 (23 hp) 2
Nut, Whzlck 5/16-18 (27 hp) 1
Washer, flat SAE 1/2 ........ 2
Spacer .............................. 1
Screw, Cap HH 1/2-13x4.. 1
Nut, Nyloc ½-13................ 1
Cap, Overflow Tank ........... 1
Tank, Overflow (2.0 pts) .... 1
Hose, .25 ID x 22.00"......... 1
Elbow, 90deg .................... 1
1-303334
33115-020 Screw, M10-1.5x20mm(27hp) 2
17 33013-00
18 1-805004
19 93-2195
20 95-5806
21 322-6
22 3296-29
23 3256-3
24 95-5805
25 1-643009
1-643083
27 1-643084
1-633853
1-633841
30 1-807259
66 103-1364
67 ♦ 1-303428
1-643167
69 1-303335
70 3256-3
Clutch w/tie ........................ 1
Elbow, 90° ......................... 1
Nipple, 3/8 npt x 4.5........... 1
Tie, plastic.......................... 1
Washer, 5/16 std................ 1
Washer .............................. 4
68 ♦
71 1-613235
72 1-633543-03Strap, Clutch/Brake............ 1
73 1-633545
74 1-633630
Spacer, Grommet .............. 2
Grommet............................ 2
Elbow, Street ..................... 1
Screw, Cap HH 5/16-18x4.5 1
Spacer, Clutch Anchor....... 1
1-403124
26♦
75 ♦
76 322-38
77 1-643008
28♦
29♦
1-643007-03Spacer, Engine .................. 2
79 32114-030 Screw, M8-1.25x30mm(23hp) 4
78♦
1-633881
1-643158
1-643159
1-643160
1-633882
1-807004
322-3
32115-025 Screw, M10-1.5x25mm(27hp) 4
31♦
♦
♦
80 1-603610
81 48-7570
82 94-3652
83 1-643283
84 87-9400
85 1-633179
103-0114
Washer, disc spring 7/16 ... 2
Screw, Cap M10x1.5x65mm 1
Cover w/latch ..................... 1
Latch, Air cleaner............... 2
Vacuator Valve................... 1
Spacer, Clutch (23 hp) ......... 1
Spacer, Clutch (27 hp) ......... 1
Keeper, Clutch (27 hp) ......... 1
Valve, Oil Drain (27 hp only).. 1
Wshr, Disc Sprg 5/16(23 hp) 4
♦
32♦
33♦
34♦
35♦
36♦
1-632835
1-633838
86 103-0152
37 32128-20
87
103-0161
88 1-303334
98-5975
32128-20
3256-26
1-633839
325-17
Wshr, Disc Sprg 3/8(27 hp) .
4
38♦
39♦
40♦
41♦
89 103-1563
103-1564
Gasket, Exhaust (22/23 hp) .. 2
Gasket, Exhaust (27 hp) ...... 2
3296-23
90 103-1513
103-1511
Arrester, Spark (22/23 hp) (1.25)
Arrester, Spark (27 hp) (1.50)
1
1
42 1-643164
43 1-643163
44 1-643131
45 1-643259
91 103-1514
103-1512
92 103-0113
Clamp, Muffler (22/23 hp) (1.38). 1
Clamp, Muffler (27 hp) (1.63). 1
Clip,loom ........................... 1
Replacement Engine Oil Filter - Kawasaki Part No. 49065-2078
Use a Teflon Pipe Sealant or equivalent on threads.
Exmark black touch up spray paint – gloss black
♦ For 23 hp Kawasaki Liquid-Cooled units only
21
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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP
22
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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.)
Ref.
Qty.
Ref.
Qty.
No. .Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
3
4
1-633864-03 Screen, Radiator Intake .... 1
33 1-633898-03 Rib, Bottom ...................... 2
34
1-803069
3256-14
3296-2
Screw,10-24X.75 BHSCap 4
Washer, Flat Std #10........ 16
Nut, Nyloc #10-24 ............. 4
1-633877-03 Bar, Latch Hook................ 2
35
1-643189 Keeper, Rubber Latch ...... 2
36 1-633896-03 Bar, Rad. Mnt. Frame....... 2
5
37
38
39
40
1-633857
103-1044
322-4
3256-23
3296-29
Hood, Engine Gray...........
Hood, w/decals ................
Screw,Cap HH 5/16-18x7/8 8
Washer, Flat SAE 5/16 ..... 21
Nut, Nyloc 5/16-18 ............ 4
1
1
323-7
323-9
Screw,Cap HH 3/8-16x1-1/44
Screw,Cap HH 1/4-20x1 1/22
✫
6
7
8
103-0897-03 Plate, Side Rad. Mnt. RH . 1
1-632984-03 Brace, Radiator-LH (23 hp). 1
103-0107-03 Brace, Radiator-LH (27 hp). 1
1-632985-03 Brace, Radiator-RH .......... 1
1-633878-03 Crossbar........................... 1
1-643087-03 Deflector, Air..................... 1
9
41
42
43
44
45
46
1-633885-03 Plate, Hood Hinge............. 2
1-632986-03 Hinge, Shackle wld ........... 2
32128-20
322-3
10
11
12
13
Nut, Whizlock 5/16-18 ...... 37
Screw,Cap 5/16-18x3/4 ... 24
Pin, Clevis 3/8x1 1/8 ......... 2
Washer, Flat SAE 3/8 ....... 12
Pin, Hair Cotter .080 #2 .... 2
3269-3
49-2040
Pop Rivet- Stl 3/16x.250... 4
Screw, Tapping1/4-20x.75 2
1-808285
14 3256-24
1-643096-03 Plenum, Air intake (23 hp) .. 1
103-0110-03 Plenum, Air intake (27 hp) .. 1
15
16
17
18
19
20
21
1-806003
1-643106-03 Angle, Rad. Trim Side RH. 1
1-643108-03 Angle, Rad. Trim Bottom .. 1
1-643107-03 Angle, Rad. Trim Top........ 1
1-643105-03 Angle, Rad. Trim Side LH . 1
1-643187
1-643186
47 103-0221
1-643147
48
U-bolt (72” deck, 27 hp) ......... 2
U-bolt (all except 72”deck, 27hp) 2
1-643150-01 Weight Bar (52” deck, 23 hp). 4
103-0217-01 Weight Bar (60” deck, 23 hp). 2
103-0217-01 Weight Bar (60” deck, 27 hp). 3
103-0885-01 Weight Bar (72” deck, 27 hp). 1
Seal, Trim - 20" Length. .... 2
Seal, Trim - 14" Length ..... 2
22 103-0896-03 Plate, Side Rad. Mnt. LH .. 1
49
50
51
52
53
54
55
56
57
58
59
3256-4
3296-39
1-634308
Washer, flat Std 3/8.......... 4
Nut, Nyloc 3/8-16.............. 4
Shield, lift - subassembly.. 1
23
24
25
1-643188
923786
322-5
Latch, EPDM Rubber........ 2
Pop Rivet. ......................... 8
Screw, Cap 5/16-18x1 ...... 9
1-633300-03 Shield, lift.......................... 1
26 1-632873-03 Radiator Mount weld-rear . 1
27 1-633886-03 Bumper, Rear.................... 1
1-803035
103-1308
32128-33
321-4
3256-2
1-803072
1-303435
Rivet, Alum. 3/16x1/4 ....... 3
Shield, engine................... 1
Nut, Whizlock 1/4-20 ........ 2
Screw, 1/4-20x3/4............. 4
Washer, 1/4 std ................ 6
Rivet, Bulbex .19 x1.07 .... 17
Washer, Spring Disc .25 .. 5
28
29
30
31
32
3296-42
323-6
1-523420
3290-357
Nut, Nyloc 1/4-20 .............. 6
Screw, Cap Hex 3/8-16x1. 6
Bumper, rubber................. 2
Nut, Whizlock 3/8-16......... 10
1-633897-03 Rib, Top ............................ 2
Exmark black touch up spray paint – gloss black
✫ Hood only comes with black logo decal, side decals need to be ordered separately.
23
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KAWASAKI LIQUID-COOLED ENGINE DECK GROUP (cont.)
24
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HYDRAULIC GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1
2
3
4
5
6
1-403102
Hose, Lower 52” &60”........ 2
26 1-632285
27 1-632286
Hose, low pressure (11 ¼”) 1
Hose, low pressure (4”) ..... 1
Sheave, pump ................... 2
Sheave, engine.................. 1
Belt, pump drive................. 1
Pulley, idler w/bushing....... 1
Hose, low pressure (14 ½”) 2
Arm, w/bearing .................. 1
Screw, 1/4-20 x 3/4............ 2
Screw, 3/8-16 x 1 1/2......... 1
Screw, 3/8-16 x 1 3/4......... 1
Screw, 3/8-16 x 3 1/2......... 1
Screw, 3/8-16 x 1............... 4
Setscrew, 5/16-18 x 5/8..... 2
Setscrew, 5/16-18 x 1........ 2
Setscrew, 5/16-18 x 3/4..... 2
Lockwasher, 1/4 ................ 2
Washer, 5/16 std ............... 1
Washer, 3/8 std ................. 1
Key, 1/4 x 1/4 x 1 1/4......... 1
1-512166-03 Tank, hydraulic reservoir ... 1
28
29
1-513006
1-513034
1-513167
1-513211
1-523541
1-513840
1-603921
1-522217
1-523103
1-633774
1-633776
1-523328
1-000099
1-000139
1-603384
1-603413
1-603721
1-603722
1-603826
1-603827
1-603987
1-603988
1-603989
1-603923
1-603990
1-603920
1-603992
1-613034
1-403102
Head, filter.......................... 1
Bearing, pivot ..................... 2
Cap, hydraulic tank ............ 1
Element, hydraulic oil filter . 1
Element,hyd oil filter(winter) 1
Elbow, 90° w/O-ring ........... 2
O-Ring................................ 1
Hose, low pressure (7”)...... 1
Gasket, tank cap................ 1
Hose, upper (52”&60”) ....... 2
Hose, upper (72”)............... 2
Motor, wheel drive.............. 2
Kit, seal .............................. 1
Kit, bearing......................... 1
Bushing, idler pivot............. 1
Spring, pump drive idler..... 1
Fitting, tee (3/8” i.d. hose).. 1
Fitting, tee (1/4” i.d. hose).. 1
Clamp, hose (1/2”) ............. 3
Clamp, hose (5/8”) ............. 5
Elbow,90° 7/16-JICx1/4-NPT1
Elbow,90° 9/16-JICx1/4-NPT1
Elbow, 90° (w/O-ring)......... 2
O-Ring (SAE #4)................ 1
Connector,strght (w/o-rings) 4
O-Ring (SAE #8)................ 1
O-Ring (37° flare #8).......... 1
Hose, high pressure 60”..... 2
Hose, high pressure 52"..... 2
1-633568
1-633567
30 1-633569
31 1-633167
32
33
34
35
36
37
38
♦
1-633335
1-634277
321-4
323-8
323-9
7
8
9
10
1-800805
323-7
11
39 1-803022
40 30-1710
41 1-803050
12
13
14
15
16
17
18
19
20
42
43
44
45
46
47
48
49
50
51
1-805004
3256-3
3256-4
13-2840
1-807272 Key, 5mm x 5mm x 25mm . 2
3290-357
32128-33
302-40
Nut, 3/8-16 whizlock .......... 8
Nut, whizlock 1/4-20 .......... 2
Zerk, 90° 1/4-28................. 1
Screw, 1/4-20 x 5/8 ........... 2
Pump, hydro ...................... 2
Kit, overhaul seal............... 1
Elbow,90°(w/o-rings)(52&60) 4
Elbow,90°(w/o-rings)(72) ..... 1
O-Ring (SAE #10).............. 1
O-Ring (37° flare #8) ......... 1
Hose, lower (52”&60”) ....... 2
Hose, lower (72”)............... 2
321-3
1-603841
2513018
1-633786
1-633605
1-603919
1-603992
1-633775
1-633777
21
22
52
23 1-632201-03 Arm, pump idler ................. 1
24 1-632281
53
Hose, low pressure (12”).... 1
25 1-632282
Hose,low pressure(20 1/2”) 1
Use Pro-Lock, Nut Type (P/N 1-840022, 5 ml tube) on setscrews.
Use Teflon pipe sealant on pipe threads in reservoir & filter head.
Exmark black touch up spray paint - gloss black
♦
Use only for operation below 32°F (0°C)
25
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HYDRAULIC GROUP
26
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DECAL GROUP
Ref.
No.
Qty.
Req'd.
Ref.
No.
Qty.
Req'd.
Part No.
Description
Part No.
Description
1
2
3
4
5
6
7
8ϕ
103-0166 Decal, Console 1 .................. 1
103-0210 Decal, Console 2 .................. 1
1-633706 Decal, Deck Height .............. 1
1-633702 Decal, Check Service ........... 1
1-633462 Decal, Important ................... 1
1-403005 Decal, Danger....................... 2
1-323540 Decal, Roller Mounting ......... 1
1-643103 Decal, Exmark logo .............. 1
1-643386 Decal, Exmark logo .............. 1
1-303293 Decal, 2 Minute Cool ............ 2
1-643401 Decal, Mercury Switch.......... 1
1-643222 Decal, Belt Routing............... 1
103-1146 Decal, Ultracut 60................. 1
22
23
24
25
26
27
1-633827 Decal, Park Brake Warning.. 1
1-643339 Decal, Pump Belt Rtg ........... 1
103-1143 Decal, Hood 23 L.C. RH....... 1
103-1141 Decal, Hood 27 L.C. RH....... 1
103-1144 Decal, Hood 23 L.C. LH ....... 1
103-1142 Decal, Hood 27 L.C. LH ....... 1
28• 1-643288 Decal, Fuse/Relay................ 1
29
30ϕ
31
32
33•
34
35
36ϕ
37
38ϕ
39ϕ
40
103-1077 Decal, Bolt Torque................ 1
1-643253 Decal, Radiator Fan ............. 1
1-633313 Decal, Warning..................... 1
1-523552 Decal, Hyd Tank/Hot Surface 1
103-0261 Decal, Fuel Valve ................. 1
1-513748 Decal, Guard ........................ 1
103-0368 Decal, Rotating Devices....... 1
1-643104 Decal, L.C. Lazer Swash...... 1
103-0245 Decal, Top Console.............. 1
103-0223 Decal, Havoline Coolant (60”) 1
9
10
11
12
13♦ 103-0262 Decal, Fuel Valve.................. 1
1-643397 Decal, EPS ........................... 1
1-513742 Decal, No Step ..................... 2
103-1145 Decal, Ultracut 52................. 1
1-633922 Decal, Anti-Scalp.................. 1
14•
15
16
17
65-2690
Decal, Hot Surface ............... 2
18** 1-633350 Decal, Lazer Swash.............. 1
1-633345 Decal, Deck Height............... 1
103-0371 Decal Kit-Air-Cooled (including EFI)
103-0370 Decal Kit-Kaw Liquid-Cooled
19
20
21
103-1147 Decal, Ultracut 72................. 1
103-1027 Decal, Relay ........................ 1
1-303508 Decal, Discharge Warning ... 1
** Decal for Air-Cooled units only.
♦
•
Decal for all units except 26 HP EFI Kohler.
Decals for 26 HP EFI Kohler units only.
Decal for all units except Kawasaki Liquid-Cooled.
Decal for Kawasaki Liquid-Cooled units only.
Decal for 27 HP Kawasaki Liquid-Cooled units only.
ϕ
27
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DECAL GROUP
28
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KOHLER 23 & 25 HP AIR-COOLED ELECTRICAL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
1-633111 Switch-brake N.O/N.C ....... 1
1-513051 Switch-drive lever N.O. ..... 2
1-303287 Plastic tie (small)................ 5
100-6186 Module-seat delay.............. 1
103-0206 Switch-ignition w/ keys....... 1
1-513374 Meter-engine hours............ 1
1-633673 Switch ................................ 1
1-633396 Clip-Loom .69 .................... 3
103-0294 Harness-wiring................... 1
1-303335 Plastic tie (large) ................ 2
1-523281 Cable-battery (+) 30”.......... 1
1-543393 Insulator, solenoid (+) ........ 1
1-633651 Bolt, battery hold down ...... 2
1-633782 Switch, tilt........................... 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1-633652 Hold down-battery.............. 1
103-0293 Battery-12V ........................ 1
1-543792 Wingnut, nyloc.................... 2
1-633307 Cable-battery (-) 40”........... 1
1-543391 Insulator-battery ................. 1
1-800282 Screw, 5/16-18x7 ............... 1
3256-2
Washer, 1/4 flat.................. 2
32128-20 Nut, 5/16-18 whizlock......... 2
1-523415 Spring-seat switch.............. 1
1-522424 Spring mount wldmt ........... 1
321-4
Screw, 1/4-20x3/4 .............. 6
32128-33 Nut, 1/4-20 whizlock........... 6
1-603511 Keys, ignition...................... 1
1-513152 Switch- seat N.C. ............... 1
1-513180 Actuator, seat switch.......... 1
3290-500 Screw, #10-24x5/8 ............. 14
1-633181 Plate, tapped ...................... 4
1-816001 Fuse-20 amp...................... 2
3296-2
Nut, #10-24 Hex Nyloc....... 6
1-643275 Relay, 12V ......................... 2
103-0498 Nut, Ignition........................ 1
103-0499 Seal, Ignition ...................... 1
3256-22
Washer, ¼ SAE................. 1
à Use dielectric grease on all wiring harness connectors.
29
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KAWASAKI 23 HP AIR-COOLED ELECTRICAL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
21
22
23
24
25
26
1-303287 Plastic tie (small)................ 5
100-6186 Module-seat delay.............. 1
103-0206 Switch-ignition w/ keys....... 1
1-513374 Meter-engine hours............ 1
1-633673 Switch ................................ 1
1-633396 Clip-Loom .69 .................... 3
1
2
3
4
5
1-633652 Hold down-battery.............. 1
103-0293 Battery-12V ........................ 1
1-543792 Wingnut, nyloc.................... 2
1-633307 Cable-battery (-) 40”........... 1
1-543391 Insulator-battery ................. 1
1-800282 Screw, 5/16-18x7 ............... 1
6
7
3256-2
Washer, 1/4 flat.................. 2
27à 103-0732 Harness-wiring................... 1
8
9
28
29
30
31
32
33
34
35
36
37
38
39
32128-20 Nut, 5/16-18 whizlock......... 2
1-523415 Spring-seat switch.............. 1
1-522424 Spring mount wldmt ........... 1
1-303335 Plastic tie (large) ................ 2
1-523281 Cable-battery (+) 30”.......... 1
1-543393 Insulator, solenoid (+) ........ 3
1-633651 Bolt, battery hold down ...... 2
1-633782 Switch, tilt........................... 1
10
11
12
13
14
15
16
17
18
19
20
321-4
Screw, 1/4-20x3/4 .............. 8
32128-33 Nut, 1/4-20 whizlock........... 9
1-603511 Keys, ignition...................... 1
1-513152 Switch- seat N.C. ............... 1
1-513180 Actuator, seat switch.......... 1
3290-500 Screw, #10-24x5/8 ............. 14
1-633181 Plate, tapped ...................... 4
1-816001 Fuse-20 amp...................... 2
1-633111 Switch-brake N.O./N.C. ..... 1
1-513051 Switch-drive lever N.O. ...... 2
3296-2
Nut, #10-24 Hex Nyloc....... 6
1-643275 Relay, 12V ......................... 2
103-0498 Nut, Ignition........................ 1
103-0499 Seal, Ignition ...................... 1
1-633306 Wire, starter solenoid......... 1
1-513075 Switch, 12V solenoid.......... 1
3256-22
Washer, ¼ SAE................. 1
à Use dielectric grease on all wiring harness connectors.
30
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KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
103-0883 Harness-wiring..................... 1
1-816001 Fuse-20 amp ....................... 1
1-816003 Fuse-30 amp ....................... 1
1-643275 Relay, 12V .......................... 3
26 1-633652 Holdown-battery .................. 1
27 1-543792 Wingnut, nyloc..................... 2
28 1-633651 Bolt, battery holddown......... 2
29 3290-500 Screw, #10-24x5/8 ..............12
30 1-513152 Switch- seat N.C.................. 1
31 1-633181 Plate- tapped....................... 4
32 1-522424 Spring mount wldmt............. 1
33 1-633111 Switch-brake N.O./N.O........ 1
34 1-513762 Clip-loom .50 ....................... 1
35 1-633673 Switch.................................. 1
36 103-0206 Switch-ignition w/ keys ........ 1
37 1-513374 Meter- engine hours ............ 1
38 100-6186 Module, seat delay .............. 1
39 1-643115 Plastic tie (large) ................. 1
40 1-513180 Actuator, seat switch ........... 1
41 1-603511 Keys, ignition ....................... 1
42 32128-20 Nut, 5/16-18 whizlock.......... 2
43 1-643037 Gauge, Voltmeter ................ 1
44 1-643021 Gauge, Temperature........... 1
45 1-633782 Switch, tilt ............................ 1
46 103-0498 Nut, Ignition ......................... 1
47 103-0499 Seal, Ignition........................ 1
48 1-513051 Switch, drive lever N.O........ 2
1à
2
3
4
5
6
7
8
9
1-803071 Screw, machine #10-24x1/2
3296-2 Nut, nyloc #10-24 ................ 6
1-543393 Insulator, solenoid + ........... 1
321-4 Screw, 1/4-20x3/4................ 7
1-633396 Clip- loom .69....................... 3
2
10 32128-33 Nut, 1/4-20 whizlock ............ 7
11 33014-00 Nut, hex M8-1.25 ................ 1
12 3256-23 Washer, 5/16 SAE .............. 1
13 1-523415 Spring- seat switch .............. 1
14 33114-016 Screw, hex M8-1.25x16 ...... 1
15 1-800282 Screw, 5/16-18x7................. 1
16
1-643145 Tab, #10stud .25 Spade 45°
1
17 103-0283 Sender Unit, Temp .............. 1
18 1-643153 Washer, Alum. Sender gskt. 1
19 1-523279 Cable- battery (+)................. 1
20 1-633307 Cable-battery (-)................... 1
21 1-543391 Insulator-battery................... 1
22 1-303335 Plastic tie (medium) ............ 7
23 3256-2
Washer, 1/4 flat ................... 2
24 103-0293 Battery-12V.......................... 1
25 1-303287 Plastic tie (small) ................. 3
49 3256-23
Washer, 5/16 SAE............... 1
à Use dielectric grease on all wiring harness connectors.
31
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KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
1-643095 Harness-wiring ..................... 1
1-633833 Switch, fan-thermal .............. 1
1-816003 Fuse-30 amp........................ 2
1-643275 Relay, 12V ........................... 2
27 1-543792 Wingnut, nyloc .................... 2
28 1-633651 Bolt, battery holddown......... 2
29 3290-500 Screw, #10-24x5/8.............. 12
30 1-513152 Switch- seat N.C. ................ 1
31 1-633181 Plate- tapped....................... 4
32 1-633110 Switch- brake N.O./N.O. ..... 1
1à
2
3
4
5
6
7
8
9
1-803071 Screw, machine #10-24x1/2
3296-2 Nut, nyloc #10-24 ................ 7
1-543393 Insulator, solenoid + ............ 1
321-4 Screw, 1/4-20x3/4 ................ 11
1-633396 Clip- loom .69....................... 5
3
33 1-633111 Switch-drive lever N.O./N.C.
2
34 1-513762 Clip-loom .50....................... 2
35 1-633673 Switch ................................. 1
36 1-543070 Switch-ignition w/ keys........ 1
37 1-513374 Meter- engine hours............ 1
38 1-633856 Module, ignition interlock .... 1
39 1-643115 Plastic tie (large) ................ 5
40 1-513180 Actuator, seat switch........... 1
41 1-603511 Keys, ignition....................... 1
42 1-816001 Fuse-20 amp....................... 1
43 1-643037 Gauge, Voltmeter................ 1
44 1-643021 Gauge, Temperature .......... 1
45 1-523415 Spring- seat switch.............. 1
46 1-522424 Spring mount wldmt............ 1
47 32128-20 Nut, 5/16-18 whizlock.......... 2
48 1-633782 Switch, tilt............................ 1
49 103-0498 Nut, Ignition......................... 1
50 103-0499 Seal, Ignition ....................... 1
10 32128-33 Nut, 1/4-20 whizlock............. 11
11 33014-00 Nut, hex M8-1.25 ................. 1
12 1-805005 Washer, lock 5/16 ............... 1
13 1-643178 Insulator, alternator (+) red .. 1
14 33114-016 Screw, hex M8-1.25x16 ...... 1
15 1-800282 Screw, 5/16-18x7 ................. 1
16
1-643145 Tab, #10stud .25 Spade 45°
1
17 1-643036 Sender Unit, Temp............... 1
18 1-643153 Washer, Alum Sender gskt.. 1
19 1-523279 Cable- battery (+) ................. 1
20 1-633307 Cable-battery (-) ................... 1
21 1-543391 Insulator-battery ................... 1
22 1-303335 Plastic tie (medium) ............. 4
23 3256-2
Washer, 1/4 flat.................... 2
24 103-0293 Battery-12V .......................... 1
25 1-303287 Plastic tie (small).................. 5
26 1-633652 Holdown-battery................... 1
Use dielectric grease on all wiring harness connectors.
51 3256-23
52 98-7249
Washer, 5/16 SAE.............. 1
Relay................................... 1
32
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KOHLER 26 HP EFI ELECTRICAL GROUP
Ref.
Qty.
Ref.
Qty.
No. Part No.
Description
Req'd.
No. Part No.
Description
Req'd.
103-0263 Harness-wiring..................... 1
1-633307 Cable-battery (-)................... 1
1-523279 Cable- battery (+)................. 1
24 1-513762 Clip-loom .50........................ 2
25 1-816001 Fuse-20 amp ....................... 2
26 1-633396 Clip- loom .69....................... 2
27 103-0293 Battery-12V............................. 1
28 1-543391 Insulator-battery................... 1
29 1-633652 Holdown-battery................... 1
30 1-543792 Wingnut, nyloc..................... 2
31 1-633651 Bolt, battery holddown ......... 2
32 1-633840 Wiring Harness, seat .......... 1
33 1-633673 Switch .................................. 1
34 1-303287 Plastic tie (small) ................. 1
35 1-303335 Plastic tie (medium) ............ 5
36 1-643115 Plastic tie (large) ................. 2
37 1-323229 Clip, loom 3/8 ...................... 1
38 1-816002 Fuse, 10 amp ...................... 1
39 1-543393 Insulator, solenoid + ........... 1
40 1-633782 Switch, tilt ............................ 1
1à
2
3
4
5
6
7
8
9
3296-2
Nut, nyloc #10-24 ................ 14
1-803071 Screw, machine #10-24x1/2
6
1-643275 Relay, 12V ........................... 1
1-643257 Panel, fuses/relay ................ 1
1-643246 Trim-lok, 3/16” x 9.75........... 1
321-4
Screw, 1/4-20x3/4................ 6
10 32128-33 Nut, 1/4-20 whizlock............. 6
11 1-805518 Washer, fender #10 x 1.0 .... 4
12 1-643325 Ring Mount, Vibration .......... 4
13 1-643326 Bushing Mount, Vibration .... 4
14 1-805519 Washer, Fender 1/4 x 1.0 ... 4
15 1-803074 Screw, Shoulder .25 x .75 ... 4
16 3290-500 Screw, #10-24x5/8............... 8
17 1-633111 Switch, N.O./N.O.................. 1
18 1-633181 Plate- tapped........................ 3
19 1-513051 Switch, N.O./N.C.................. 2
20 103-0206 Switch-ignition w/ keys......... 1
21 1-603511 Keys, ignition........................ 1
22 1-513374 Meter- engine hours............. 1
23 100-6186 Module, seat delay .............. 1
41 3256-2
Washer, 1/4 flat .................. 2
42 103-0498 Nut, Ignition ......................... 1
43 103-0499 Seal, Ignition ....................... 1
44 33114-016 Screw, M8-1.25 x 16mm ..... 2
45 3256-23
Washer, 5/16 SAE .............. 2
46 1-643267 Indicator, Red LED ............. 1
à Use dielectric grease on all wiring harness connectors.
33
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KOHLER 23, & 25 HP AIR-COOLED ELECTRICAL DIAGRAM
34
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KAWASAKI 23 HP AIR-COOLED ELECTRICAL DIAGRAM
35
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KAWASAKI 27 HP LIQUID-COOLED ELECTRICAL DIAGRAM
36
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KAWASAKI 23 HP LIQUID-COOLED ELECTRICAL DIAGRAM
37
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KOHLER 26 HP EFI ELECTRICAL DIAGRAM
38
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SEE EXMARK’S COMPLETE
LINE OF PRODUCTS FOR TURF CARE
LAZER Z®
LAZER Z® HP
LAZER Z® XP
TURF RANGER®
TURF TRACER®
TURF TRACER® HP
VIKING HYDRO
METRO®
METRO® HP
SELF STEERING SULKY
ULTRA VAC™
GRASS CATCHER
MICRO-MULCH ™ ACCESSORY
©1997,1998,1999, 2000, 2001
EXMARK MFG. CO. INC.
INDUSTRIAL PARK BOX 808
BEATRICE, NE 68310
PART NO. 103-0656 Rev C.
(402) 223-6300
FAX (402) 223-5489
®
ALL RIGHTS RESERVED
PRINTED IN U.S.A.
MFG. CO. INC.
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