Brinly Hardy Lawn Aerator PA 40 BH User Manual

Owner's Manual  
LAWN AERATOR  
MODELS:  
PA-40 BH  
PA-48 BH  
Assembly  
Installation  
Operation  
• Repair Parts  
For use with Riders  
and Lawn/Garden Tractors  
This manual contains information for the safety  
of persons and property. Read it carefully before  
assembly and operation of the equipment!  
IMPORTANT  
For the latest product updates and setup tips:  
Visit us on the web!  
L-1762 Rev. E  
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SAFETY  
TOWING SAFELY  
TO HELP PREVENT BODILY INJURY DUE TO LOSS  
OF STABILITY OR CONTROL:  
• Stopping distance increases with speed and weight of  
towed load. Travel slowly and allow extra time and distance  
to stop.  
• Do not exceed maximum towing capacity of towing vehicle  
listed in the vehicle operator's manual.  
Total towed weight must not exceed limits specified in  
towing vehicle operator's manual.  
• Do not tow this machine behind a motor vehicle such as a  
car, truck or ATV.  
• Excessive towed load can cause loss of traction and loss  
of control on slopes. Reduce towed weight when operating  
on slopes.  
Towing this machine behind a ZTR (Zero Turning Radius)  
mower is not recommended due to the sharp turning ability  
of the ZTR. Damage to this machine or the ZTR may result.  
ZTR’s typically operate at higher speeds. Operating above 5  
mph may result in damage to this machine.  
• Use only approved hitches. Tow only with a machine that  
has a hitch designed for towing. Do not attach this machine  
except at the approved hitch point.  
SAFETY  
• Follow the manufacturer's recommendations for weight  
limits for towed equipment and towing on slopes. Use  
counterweights or wheel weights as described in the towing  
vehicle operator's manual.  
Read the general safety operating precautions in your towing  
vehicle operator's manual for additional safety information.  
PROTECT BYSTANDERS  
• Do not turn sharply. Use additional caution when turning or  
operating under adverse surface conditions. Use care when  
reversing. To avoid jack-knifing, do not allow towing vehicle  
wheels to contact tow bar.  
• Keep bystanders away when you operate this machine.  
• Before you back look carefully behind for bystanders.  
• Before you operate any feature of this machine, observe  
your surroundings and look for bystanders.  
• Do not shift to neutral and coast downhill.  
KEEP RIDERS OFF TOWED ATTACHMENT  
• Keep riders off towed attachment.  
OPERATE SAFELY  
• Use this machine for intended purpose only.  
• Riders on a towed attachment are subject to injury, such as  
being struck by objects and being thrown off the attachment  
during sudden starts, stops and turns.  
• This machine is intended for use in lawn care and home  
applications.  
• Do not tow behind a vehicle on a highway or in any high  
speed applications. Do not tow at speeds higher than  
maximum recommended towing speed.  
• Riders obstruct the operator's view, resulting in the  
attachment being used in an unsafe manner.  
• Keep riders off of tow bar.  
Towing speed should always be slow enough to maintain  
control. Travel slowly over rough ground.  
KEEP BODY PARTS FROM UNDER TOW BAR  
• Do not let children or an untrained person operate machine.  
Before disconnecting this machine from towing vehicle hitch  
plate:  
• Do not let anyone, especially children, ride on this machine  
or the towing vehicle.  
• Stop on level ground.  
• Stop towing vehicle engine.  
• Check towing vehicle brake action before you operate.  
Adjust or service brakes as necessary.  
• Lock towing vehicle park brake.  
• Block wheels of the machine.  
• Make sure body parts are not under tow bar.  
• Keep all parts in good condition and properly installed. Fix  
damaged parts immediately. Replace worn or broken parts.  
Replace all worn or damaged safety and instruction decals.  
• Do not modify the machine or safety devices. Unauthorized  
modifications to the towing vehicle or machine may impair its  
function and safety, and void the warranty.  
• Keep all nuts, bolts and screws tight.  
L-1762 Rev. E  
3
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PARTS REFERENCE  
5
32  
17  
29  
24  
32  
24  
8
2
20  
7
24  
31  
22  
25  
21  
16  
7
32  
32  
4
15  
18  
23  
20  
12  
10  
15  
32  
3
24  
24  
26  
31  
24  
25  
30  
33  
20  
13  
20  
8
6
32  
9
24  
28  
26  
15  
20  
32  
15  
5
13  
26  
32  
12  
27  
15  
11  
14  
28  
19  
16  
30  
30 23  
25  
22  
Installation Questions?  
Missing Parts?  
Replacement Parts?  
DON’T GO BACK  
TO THE STORE!  
Please call Customer Service  
Department Toll Free  
877.728.8224 or  
STOP  
L-1762 Rev. E  
4
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PARTS LIST  
ITEM NO. DESCRIPTION  
MODEL PA-40 BH  
MODEL PA-48 BH  
PART NO.  
QTY.  
PART NO.  
QTY.  
1
Instructions  
L-1762  
1
L-1762  
1
2
Clevis  
R-892-10  
R-1946  
2
R-892-10  
R-1946  
2
3
Caution Label  
1
1
4
Logo Decal  
B-5922  
1
B-5925  
1
5
Side Plate  
B-4851-10  
B-6173-BH  
B-6259-10  
2M1016P  
B-4855-10  
B-5700-10  
B-5698-10  
B-5309-10  
B-5311-10  
B-4867  
2
B-4901-10  
B-6257-BH  
B-6259-10  
2M1016P  
B-4855-10  
B-5702-10  
B-5698-10  
B-4862-10  
B-4865-10  
B-4867  
2
6
Tray With Labels  
Tow Bar  
1
1
7
2
2
8
Hex Bolt, 5/16" x 1"  
Plugging Spoon  
Axle Assembly  
4
4
9
24  
1
32  
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Lift Handle Assembly  
End Tube Assembly  
Center Tube Assembly  
Handle Grip  
1
1
2
2
1
2
1
1
3/4" Nylon Bearing  
Transport Wheel  
Hitch Pin  
B-4866  
6
B-4866  
8
B-6174  
2
B-6174  
2
B-3861  
1
B-3861  
1
Hair Pin Cotter  
D-146P  
1
D-146P  
1
Hex Bolt, 5/16" x 1-1/2"  
Hex Bolt, 5/16" x 3/4"  
Hex Bolt, 5/16" x 1-1/4"  
Hex Bolt, 5/8" x 4"  
Lock Washer, 5/8"  
Flat Washer, 5/16"  
Flat Washer, 5/8"  
Mach. Bushing, 3/4"  
Transport Lock Pin  
Hex Lock Nut, 5/16"  
Carriage Bolt, 5/16" x 2-1/4"  
Hex Nut, 5/8"  
2M1024P  
2M1012P  
2M1020P  
2M2064P  
40M2000P  
45M1111P  
45M2121P  
B-676P  
1
2M1024P  
2M1012P  
2M1020P  
2M2064P  
40M2000P  
45M1111P  
45M2121P  
B-676P  
1
37  
1
48  
1
2
2
2
2
12  
4
45  
4
6
6
B-3307-S  
B-1674P  
11M1036P  
30M2000P  
B-6171-10  
B-4786  
1
B-3307-S  
B-1674P  
11M1036P  
30M2000P  
B-6258-10  
B-4786  
1
25  
2
33  
2
4
4
Mount Bracket  
2
2
Nylon Lock Nut, 5/16"  
Center Plate  
21  
N/A  
24  
1
N/A  
B-4902-10  
L-1762 Rev. E  
5
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ASSEMBLY  
SIDE PLATE ASSEMBLY  
Figure 1  
TOOLS REQUIRED:  
6
1/2" Wrench (2)  
Slip Joint Pliers  
Tape Measure  
24  
15/16" Wrench (2)  
20  
32  
1a. Assemble Side Plates (5) to  
Tray (6) as shown.  
5
Pre-assemble the Flat Washers (24)  
to the Hex Bolts (20). Insert the  
Bolt and Washer Assembly from the  
inside of the tray. Secure with Nylon  
Lock Nuts (32).  
32  
When tightening the bolts, for the PA-48 BH maintain a distance of  
48" to 48-1/8" inside to inside of Side Plates (5). For the PA-40 BH  
maintain a distance of 41" to 41-1/8" inside to inside of Side Plates (5).  
IMPORTANT  
(20)  
(32)  
Nylon Lock Nut, 5/16"  
Qty. 8  
(24)  
Flat Washer, 5/16"  
Qty. 8  
Hex Head Bolt, 5/16" x 3/4"  
Qty. 8  
Figure 2  
BRACKET ASSEMBLY  
31  
8
2a. Assemble Mount Bracket (31) to the outside  
of Tow Bars (7) as shown. Pre-assemble the  
Flat Washers (24) to the Hex Bolts (8). Insert the  
Bolt and Washer Assembly from outside of the  
Mount Bracket. Loosely tighten with Nylon Lock  
Nuts (32).  
24  
32  
24  
8
7
(8)  
Hex Head Bolt, 5/16" x 1"  
Qty. 4  
(32)  
Nylon Lock Nut, 5/16"  
Qty. 4  
(24)  
Flat Washer, 5/16"  
Qty. 4  
L-1762 Rev. E  
6
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ASSEMBLY  
6
20  
Figure 3  
TOW BAR ASSEMBLY  
20  
3a. Assemble Mount Brackets (31) to Tray (6) as  
shown. Insert the Bolts from the topside of the  
Tray. Loosely tighten with Nylon Lock Nuts (32).  
31  
33  
IMPORTANT Tray with label faces forward.  
31  
32  
For PA-48 BH model install Center Plate (33)  
to Tray (6) as shown. Insert the Bolts from the  
topside of the Tray. Loosely tighten with Nylon  
Lock Nuts (32).  
32  
32  
32  
7
(20)  
(32)  
Hex Head Bolt, 5/16" x 3/4"  
Qty. 4 for PA-40 BH  
Nylon Lock Nut, 5/16"  
Qty. 4 for PA-40 BH  
Qty. 7 for PA-48 BH  
Qty. 7 for PA-48 BH  
Figure 4  
CLEVIS ASSEMBLY  
17  
29  
7
4a. Assemble the Clevis (2) to Tow bars (7) as  
shown. Install Carriage Bolts (29) and Nylon  
Lock Nuts (32) finger tight. Next install Hex Bolt  
(21) and Nylon Lock Nut (32) finger tight.  
32  
4b. Insert Hitch Pin (17) in Clevis (2) and secure  
with Hairpin Cotter (18). Grasp Hitch Pin and pull  
forward.  
21  
4c. Tighten securely all fasteners installed in step  
4a. Then tighten securely all hardware installed  
in Steps 2 through 3.  
2
32  
(18)  
18  
Hairpin Cotter, 1/8"  
Qty. 1  
Hex Bolt (21) Goes  
Between The Two  
Carriage Bolts (29)  
29  
(32)  
(21)  
Nylon Lock Nut, 5/16"  
Hex Head Bolt, 5/16" x 1-1/4"  
Qty. 3  
Qty. 1  
2
7
(29)  
21  
Carriage Bolt, 5/16" x 2-1/4"  
Qty. 2  
(17)  
Hitch Pin  
Qty. 1  
L-1762 Rev. E  
7
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ASSEMBLY  
Figure 5  
TUBE ASSEMBLY  
20  
24  
5a. Assemble Plugging Spoons (9) to each  
welded plate (side opposite welds) of all the Tube  
Assemblies (12 and 13) as shown. For PA-48H,  
pre-assemble Hex Bolts (20) and Flat Washers  
(24). NOTE: PA-40BH does not use Flat Washers.  
Install the Bolt (and Washer Assemblies) through  
Plugging Spoons and secure with Lock Nuts (28).  
(28)  
Lock Nut, 5/16"  
Qty. 24 for PA-40 BH  
Qty. 32 for PA-48 BH  
15  
9
(24)  
IMPORTANT Rounded part of spoon fits  
Flat Washer, 5/16"  
Qty. 32 used on  
PA-48 BH ONLY!  
28  
against the tube to lock in place.  
5b. Insert a Nylon Bearing (15) into each end of  
the tube assemblies.  
15  
13  
(15)  
(20)  
Nylon Bearing, 3/4" I.D.  
Qty. 6 for PA-40 BH  
Qty. 8 for PA-48 BH  
Hex Head Bolt, 5/16" x 3/4"  
Qty. 24 for PA-40 BH  
Qty. 32 for PA-48 BH  
Figure 6  
TINE ASSEMBLY  
One or more Machinery Bushings as required to  
eliminate any side play in axle assembly.  
6a. The End Tube Assemblies (12) have one  
plate approximately 1-1/8" from the end of the  
tube. The Center Tube Assemblies (13) have  
each plate approximately 2-3/4" from the end of  
the tube.  
26  
12  
15  
26  
13  
6b. Place a Machinery Bushing (26) over Axle  
Assembly (10). Insert Axle Assembly through  
Right Side Plate and install in the following order:  
26  
12  
26  
10  
End Tube Assembly (12) with short hub end  
next to side plate.  
Machinery Bushing (26).  
Center Tube Assembly (13).  
5
For PA-48 BH only:  
Center Plate (33) and then another Center  
Tube Assembly (13).  
Make sure Nylon Bearings  
(15) are inside Tube  
IMPORTANT  
For all models:  
Assemblies (Installed in Step 5b)  
Machinery Bushing (26).  
End Tube Assembly (12) with short hub end  
next to side plate.  
One or more Machinery Bushings (26) as  
required to eliminate any side play in axle  
assembly.  
(26)  
Machinery Bushing, 3/4"  
Qty. 6  
L-1762 Rev. E  
8
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ASSEMBLY  
Figure 7  
HANDLE ASSEMBLY  
14  
7a. Push the Axle Assembly (10) through the left  
side plate as far as possible and rotate so the  
hole in the flat plate faces to the rear as shown.  
Install the Lift Handle Assembly (11) with the  
welded tube facing out, to the Axle Assembly  
(10). Secure with Hex Bolt (19) and Nylon Lock  
Nut (32).  
10  
19  
11  
7b. Slip Handle Grip (14) over end of Lift Handle  
Assembly (11). NOTE: Soapy water will ease  
the assembly.  
NOTE: Make sure the Axle Assembly  
Flat Plate and Lift Handle Assembly are  
pointing towards the rear as shown.  
32  
(14)  
Handle Grip  
Qty. 1  
(Not To Scale)  
(32)  
(19)  
Nylon Lock Nut, 5/16"  
Qty. 1  
Hex Head Bolt, 5/16" x 1-1/2"  
Qty. 1  
Figure 8  
WHEEL ASSEMBLY  
32  
7a. Pre-assemble axle bolt. Install Flat Washer  
(25) over Hex Bolt (22). Slide assembly through  
wheel, note orientation. Place Flat Washer (25)  
and Hex Nut (30) on Bolt and thread on as far as  
possible, still allowing wheel to rotate freely.  
27  
16  
(23)  
Lock Washer, 5/8"  
Qty. 2  
25  
7b. Install through holes in Lift Handle (11) and  
Axle Assembly (10). Install Lock Washer (23)  
and Hex Nut (30). Tighten inside Hex Nut while  
holding Hex Nut next to wheel stationary.  
23  
30  
11  
22  
30  
25  
7c. Insert Transport Pin (27) in rear hole same  
side as Lift Handle Assembly (11) as shown.  
Secure with Nylon Lock Nut (32).  
IMPORTANT: The wheel hub is offset to one  
side. Make sure the extended offset is installed  
toward plug aerator.  
(32)  
(27)  
Transport Lock Pin  
Qty. 1  
Nylon Lock Nut, 5/16"  
Qty. 1  
(22)  
Hex Bolt, 5/8" x 4"  
Qty. 2  
(25)  
Flat Washer, 5/8"  
Qty. 4  
(30)  
Hex Nut, 5/8"  
Qty. 4  
L-1762 Rev. E  
9
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ASSEMBLY  
Adjust This Surface To Level  
Figure 9  
LEVELING  
9a. The final step is to level Tray (6) using  
adjustment bolts as shown here and installed in  
Step 2. To adjust, loosen Bolts and position Tow  
Bars until level.  
Adjustment Bolts  
To Tractor  
NOTE: The adjustment is made with the  
aerator attached to the rider or lawn/garden  
tractor with the wheels in transport position.  
OPERATION  
WHEN TO AERATE  
CAUTION  
Your Aerator should not be used when lawn conditions  
are too wet or too dry. To determine condition, dig a small  
amount of your soil (about three inches deep):  
After first thirty minutes of use check all fasteners for  
tightness.  
To avoid damage to spoons, always engage transport wheels  
to raise the spoons when crossing concrete or asphalt walks,  
drives, or roads.  
If soil appears powdery and brittle- it is too dry. Wait until a  
later date, the Tines will not penetrate properly.  
If soil appears damp, roll a small amount into a ball in the  
palm of your hand- if it forms a ball, then it is too wet. Ideally,  
the soil should fall apart when rolled in the palm of your  
hand. Wait until a later date for soil to dry. If soil is too wet,  
the Tines will not operate effectively and your tractor could  
loose traction, causing lawn damage.  
Use the Aerator only on an established lawn, never on newly  
laid sod.  
To avoid possible personal injury and/ or equipment never  
exceed the recommended operating speed range of 3 to 5  
MPH.  
Only tow Aerator behind vehicles for which it was designed,  
riders and lawn/garden tractors.  
MOUNTING AND TRANSPORTING  
Attach aerator to your rider or lawn/garden tractor using Pin  
and Hairpin Cotter Supplied.  
Do not stand/ride on Aerator, bodily injury could result.  
Always disconnect Aerator from tractor when cleaning or  
servicing unit.  
To Place in Transport Position:  
Push REARWARD on Lift Handle (11) towards Transport  
Lock Pin in Side Plate. Pull Handle OUT and mover over  
Lock Pin. Aerator now rests on wheels.  
Never exceed the Weight Tray capacity.  
Do Not attempt to disconnect Aerator from tractor with weight  
in Tray.  
To Place in Operating Position:  
When backing, carefully back straight to avoid Jack-knifing,  
which could result in damage to equipment.  
Pull OUT on Lift Handle (releasing from Transport  
Lock Pin) and move FORWARD. Aerator now rests on  
Plugging Spoons.  
L-1762 Rev. E  
10  
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MAINTENANCE  
Should rust develop, sand lightly and then paint area with  
enamel.  
USE OF ADDITIONAL WEIGHT  
The weight required to give a recommended penetration  
of approximately two to three inches will vary according  
to soil type and conditions. Concrete blocks, patio blocks,  
sand bags, or any other type of weight can be added to  
Aerator Tray as required. Weight can be secured by using  
tie downs through holes in Tray Flanges. Tie downs are not  
furnished with your unit. Usually three Concrete Blocks will  
be sufficient, but more or less weight may be required.  
Periodically check all fasteners for tightness.  
IMPORTANT:  
Apply a drop of lubricating oil to each Nylon Bearing and the  
Aerator Axle before each use.  
To prevent rust on plugging spoons, apply a light coat of  
oil on the working areas of spoons after each use. Should  
rust appear on any other part of your Aerator, sand lightly to  
remove rust and coat lightly with enamel.  
Drive your tractor to location to be Aerated.  
Lower Aerator to Operating Position.  
Drive the Tractor FORWARD approximately ten feet and  
stop.  
Observe the operation- there should be a Plug hole  
approximately every ten to twelve inches and not more  
than three inches deep.  
Plugging spoons are manufactured with special steels and  
are heat treated to resist wear of abrasive soil. Striking  
sub-surface objects can cause spoon breakage. Contact  
our Customer Service Department to purchase replacement  
Plugging Spoons (Part# B-4855-10). See “GETTING  
QUALITY SERVICE”.  
Add or remove weight to obtain this condition.  
MAINTENANCE:  
The key to years of trouble-free service is to keep your  
Aerator clean and dry.  
Periodically check the spoons remove any debris which  
might build up and restrict their action.  
Never allow wet material to remain in Tray for extended  
periods of time.  
After each use, service unit as described and store in a dry  
area, shielding tines to avoid injury.  
Occasionally check all moving parts for free movement and,  
if necessary, lubricate with oil.  
SPECIFICATIONS  
PA-40  
PA-48  
Maximum Towing Speed ............................................. 5 MPH Maximum Towing Speed ............................................. 5 MPH  
Aerator Capacity.........................................................150 lbs. Aerator Capacity.........................................................200 lbs.  
Empty Weight ...............................................................66 lbs. Empty Weight ...............................................................90 lbs.  
Maximum Towing Weight............................................216 lbs. Maximum Towing Weight............................................290 lbs.  
Recommended Tire Pressure........................Semi pneumatic Recommended Tire Pressure........................Semi pneumatic  
SERVICE  
Quality Continues With Quality Service  
We provide a process to remedy your questions or problems.  
Follow the steps below to get answers to any questions you may have about your product, or to order replacement parts:  
1. Refer to your attachment and machine operator manuals.  
2. In North America and Canada, call 1-877-728-8224 and provide product serial number and model number.  
L-1762 Rev. E  
11  
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MANUFACTURER'S LIMITED WARRANTY FOR  
Pull Behind Accessories  
The limited warranty set forth below is given by Brinly-Hardy  
Company with respect to new merchandise purchased and  
used in the United States, its possessions and territories.  
The provisions as set forth in this warranty provide  
the sole and exclusive remedy arising from the sale.  
Brinly-Hardy Co. shall not be liable for incidental or  
consequential loss or damage including, without  
limitation, expenses incurred for substitute or  
replacement lawn care services or for rental expenses to  
temporarily replace a warranted product.  
Brinly-Hardy Company warrants the products listed below  
against defects in material and workmanship, and will at  
its option, repair or replace, free of charge, any part found  
to be defective in materials or workmanship. This limited  
warranty shall only apply if this product has been assembled, Some states do not allow the exclusion or limitation of  
operated, and maintained in accordance with the Operator’s  
manual furnished with the product, and has not been subject  
to misuse, abuse, commercial use, neglect, accident,  
improper maintenance, alteration, vandalism, theft, fire,  
water, or damage because of other peril or natural disaster.  
incidental or consequential damages, or limitations on how  
long an implied warranty lasts, so the above exclusions or  
limitations may not apply to you.  
During the warranty period, the exclusive remedy is  
replacement of the part. In no event shall recovery of any  
kind be greater that the amount of the purchase price of the  
product sold. Alteration of safety features of the product shall  
void this warranty. You assume the risk and liability for loss,  
damage, or injury to you and your property and/or to others  
and their property arising out of the misuse or inability to use  
this product.  
Normal Wear Parts or components thereof are subject  
to separate terms as follows: All normal wear parts or  
component failures will be covered on the product for a  
period of 90 days.  
Parts found to be defective within the warranty period will  
be replaced at our expense. Our obligation under this  
warranty is expressly limited to the replacement or repair,  
at our option, of parts found to be defective in material and  
workmanship.  
This limited warranty shall not extend to anyone other than  
the original purchaser or to the person for whom it was  
purchased as a gift.  
HOW TO OBTAIN SERVICE: Warranty parts replacements  
HOW STATE LAW RELATES TO THIS WARRANTY: This  
are available, ONLY WITH PROOF OF PURCHASE, through limited warranty gives you specific legal rights, and you may  
our Pull Behind Accessories Customer Service Department.  
Call 877-728-8224.  
also have other rights which vary from state to state.  
IMPORTANT: The Warranty period stated below begins with  
the PROOF OF PURCHASE. Without the proof of purchase,  
the Warranty period begins from the date of manufacture  
This limited warranty does not provide coverage in the  
following cases:  
Routine maintenance items such as lubricants and filters. determined by the serial number manufacturing date.  
Normal deterioration of the exterior finish due to use or  
exposure.  
SPREADER WARRANTY PERIOD:  
Transportation and/or labor charges.  
The warranty does not include commercial and/or rental  
use.  
The warranty period for this aerator is as follows: Steel frame  
parts – 2 Years. Tires, wheels, and plugging spoons are  
normal wear items - 90 days.  
No implied warranty, including any implied warranty  
of merchantability of fitness for a particular purpose,  
applies after the applicable period of express written  
warranty above as to the part as identified below.  
No other express warranty whether written or oral,  
except as mentioned above, given by any person or  
entity, including a dealer or retailer, with respect to  
any product, shall bind Brinly-Hardy Co. During the  
period of the warranty, the exclusive remedy is repair or  
replacement of the product as set forth above.  
L-1762 Rev. E  
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