MODEL SC121H
OPERATING AND SAFETY INSTRUCTIONS
370406
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- SOD CUTTER MANUAL -
CONTENTS
1. USE OF THE MANUAL.........................................................................page 4
2. NOTICES ON THE MACHINE...............................................................page 5
3. TECHNICAL DATA.................................................................................page 7
4. LIFTINGAND TRANSPORTATION..........................................................page 8
5. MAIN PARTS OF THE MACHINE...........................................................page 9
6. CONTROLS AND ADJUSTMENTS......................................................page 10
7. ASSEMBLY INSTRUCTIONS FOR THE HANDLEBARS AND
END PART OF THE CUTTING HEIGHTADJUSTMENT LEVER..........page 11
8. SAFETY INFORMATION
A) GENERALINSTRUCTIONS...............................................................page 12
B) TRAINING.........................................................................................page 12
C) PREPARATION.................................................................................page 12
D) WORKING USE..................................................................................page 13
E) AFTER USE........................................................................................page 15
9. TRANSPORTATION OF THE MACHINE................................................page 15
10. DESCRIPTION OF THE SAFETY SYSTEMS AND GUARDS..............page 16
11. OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON......page 16
12. STARTING AND DRIVING THE TURF CUTTER.................................page 17
13. CUTTING TIPS.....................................................................................page 19
14. CHECKS
A) TYRE PRESSURE...........................................................................page 19
B) CABLE CONTROLADJUSTMENT ...................................................page 19
C) BELT REPLACEMENTANDADJUSTMENT.....................................page 20
D) SERVICE BRAKE CHECKING.........................................................page 21
E) CHECKINGAND REPLACING THE BLADE.....................................page 24
15. MAINTENANCEAND STORAGE..........................................................page 25
16. CLEANING THE MACHINE..................................................................page 26
17. SEASONAL LONG-TERM STORAGE PERIODS..................................page 26
18. DECOMMISSIONING AND SCRAPPING.............................................page 27
19. TECHNICALASSISTANCE...................................................................page 27
20. WARRANTY..........................................................................................page 27
21. TROUBLESHOOTING............................................................................page 28
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OPERATING AND SAFETY INSTRUCTIONS
SOD CUTTER MODEL SC121H
FOREWORD
This machine may only be utilized for the purpose for which it was designed, i.e. to cut
30cm-wide strips of turf.
Any other use other than that stated, not covered or deducible from this Ma-nual and the
enclosed Engine Manual is “PROHIBITED”.
Failure to comply with instructions in this Manual and in the Engine Manual releases the
manufacturer from all liability, in particular for any damage resulting from improper or
incorrect use, through negligence, superficial interpretation or flagrant disregard for the
safety requirements herein.
Get your dealer to explain how to use the machine in optimum safety conditions.
Always perform the checks as prescribed herein before each work session with the machine.
Should any information given in the following pages be unclear or not straightforward
please contact the manufacturer directly.
1. USE OF THE MANUAL
This Manual consists of numbered pages and enclosures featured in the list of contents.
Before operating the machine the user must read the instructions in the Operator’s Manual
carefully as well as those of the Engine Manual enclosed.
Use of the turf cutter by more than one operator (individually), means that they must have
carefully read the Operator’s Manual and the Engine Manual before using it.
The aforementioned manuals form an integral part of the machine and must therefore be
kept intact and in good condition, in a known, easily accessible place for the entire working
life of the machine, even if the turf cutter is passed on to another owner. The purpose of
these manuals is to provide the information necessary for the safe and competent use of
the product. In the instance of wear or purely for a greater technical working knowledge,
the manufacturer may be contacted directly. The Notes Section at the end of the Turf
cutter Manual is for the addition of any complementary notes.
In this Manual all safety information appears in special boxes headed “WARNING”.
WARNING
This heading is used to draw the user’s attention to hazardous areas or moving parts of
the machine. It is also used in instances where failure to comply with the instructions given
may result in injury to persons and animals or damage to property.
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2. NOTICES ON THE MACHINE
WARNING
The Engine Exhaust from this product contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm.
The symbols affixed to the machine serve to warn of danger during its use and maintenance.
It is vitally important to understand the meaning of the danger notices and all messages
should be kept in legible condition. In the instance of wear these notices should be replaced
and use of the machine suspended while without such notices.
The operator is advised to observe the warnings given on the affixed notices.
The symbols affixed to the machine serving to warn of danger during its use and
maintenance are as follows:
400268 - Label Hot Engine, Qty. 1
400424 - Label Warning, Qty. 2
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370405 - Label Controls Instuction, Qty. 1
370300 - Label Instructions, Qty. 1
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3. TECHNICAL DATA FOR THE SOD CUTTER SC121H
ENGINE :
Gasoline, HONDA GX 160 K1
5.5 Hp (4.0 kW)
12” (30 cm)
ENGINE CAPACITY :
CUTTING WIDTH :
CUTTING HEIGHT :
SPEED GEARS :
TRANSMISSION :
GEARS :
adjustable up to 35 mm
2 forward gears
mechanical
in oil bath
START :
recoil
HANDLEBARS :
height-adjustable
TYRES :
front tyres GARDEN 3.00-4
rear tyres TRACTOR 3.00-4
DIMENSIONS L x W x H (mm) :
WEIGHT (kg) :
780 x 420 x 610 mm
73
ACOUSTIC PRESSURE, measured according to EN 12733:
ACOUSTIC POWER, measured according to EN 12733:
86,2 dBA
LWA 97 dBA
VIBRATION LEVEL TRANSMITTED TO THE HANDLEBAR ( EN 12 733) AW: 1,8 m/s²
Environmental conditions
Unless otherwise stated at the time of ordering it is understood that the machine is to work
normally in the environmental conditions covered by the following points.
Environmental conditions other than those described may cause mechanical breakage
resulting in the creation of dangerous situations for persons.
ALTITUDE
The altitude of the place in which the machine is to be used must not exceed 1500 m
above sea level.
TEMPERATURE
Minimum ambient temperature:
-5°C
Maximum ambient temperature: +50°C
ATMOSPHERIC CONDITIONS
The electrical equipment will function correctly in atmospheric conditions with a relative
humidity up to 50% at a temperature of 40°C and at 90% with a temperature up to 20°C
(without condensate).
ATMOSPHERE WITH RISK OF EXPLOSION AND/OR FIRE
The standard machine herein described is not designed to work in explosive atmospheres
or in those with risk of fire.
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4. LIFTING AND TRANSPORTATION
All material is carefully checked by the manufacturer before shipping. The turf cutter is
delivered in a cardboard box with the handlebars and end part of the cutting height
adjustment lever disassembled.
Upon receipt of the machine make sure that it has not been damaged during transit and
that the packaging has not been tampered or any parts removed. Report any damage or
missing parts immediately to the carrier and the manufacturer with photographic
documentation.
After assembling the handlebars and the end part of the cutting height adjustment lever
as per the instructions given in paragraph 7 of this manual, the machine may be moved
on its own wheels.
The manufacturer is not liable for any damage caused by transportation of the machine
after its delivery.
WARNING
Extreme care must be taken during handling to prevent overturning. Avoid steep gradients
to prevent loss of control.
Make sure that there are no persons present within the danger area.
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5. MAIN PARTS OF THE MACHINE
The machine consists of the following main parts:
A -
B -
C -
D -
E -
BLADE CLUTCH CONTROL LEVER
ACCELERATOR CONTROL LEVER
FORWARD CLUTCH CONTROL LEVER
CUTTING HEIGHT ADJUSTMENT LEVER
ENGINE
F
-
COVER
G -
H -
BLADE
FORWARD-NEUTRAL GEAR SELECTOR LEVER
I
-
ON/OFF SWITCH (1/0)
Figure 1
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6. CONTROL AND ADJUSTMENTS
A) BLADE CLUTCH CONTROL LEVER
This is used to engage and disengage the blade movement. Lowering the lever engages
the clutch and releasing it disengages the clutch.
WARNING
The blade will continue to move if the engine is running and the blade clutch is engaged,
regardless of the position of the forward clutch.
B) ACCELERATOR CONTROL LEVER
This is used to adjust the number of engine revolutions according to the operations to be
carried out. Hence at switch on the lever will be positioned on the minimum setting whilst
during work operations it will be positioned as required by use.
C) FORWARD CLUTCH CONTROL LEVER
This lever only has two positions: engage and disengage. Lowering the lever engages
the clutch and releasing it disengages the clutch.
This lever automatically operates the service brake: when released the lever engages the
brake, when engaged the lever disengages the brake.
Figure 2
D) CUTTING HEIGHT ADJUSTMENT LEVER
This lever serves to adjust the cutting height according to the type of terrain and the
thickness of the turf to be cut. (Fig.2 Ref. A)
F) COVER
The cover ( Fig. 1, ref. F) prevents any contact with the moving parts of the machine. Use
of the machine without the said cover is strictly prohibited.
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I) ON SWITCH
Two-position switch:
(1) for starting the engine
(0) for switching off the engine
L) FORWARD-NEUTRAL GEAR SELECTOR LEVER
This lever selects the gear forward (1st, 2nd) or neutral.
WARNING
Select the required gear only after disengaging the forward clutch by releasing the relative
lever (Fig. 1, ref. C).
7. ASSEMBLY INSTRUCTIONS FOR THE HANDLEBARS AND
END PART OF THE CUTTING HEIGHT ADJUSTMENT LEVER
The turf cutter is delivered with the handlebars and the end part of the cutting height
adjustment lever disassembled. Remove the cardboard packaging (to be disposed of in
an appropriate manner, in accordance with current regulations in force).
To assemble proceed as follows :
ꢀ Lift the handlebar (Fig. 3 Rif. C) and insert it in the supports shown in Fig. 3 rif. E.
Select the required cutting height and secure the setting using the screws provided
(Fig. 3 ref. D).
ꢀ Fit the end part of the cutting height adjustment lever (Fig. 3 Ref. A) into its relative
support (Fig. 3 ref. F) and secure using the screw provided (Fig. 3 Ref.B).
Figure 3
Before switching on ensure that the machine has been fully assembled correctly.
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8. SAFETY INFORMATION
Before using the turf cutter it is essential that the operator has understood the warnings,
do’s and don’ts and precautionary measures given in this manual and in the engine manual:
the prevention of injury to the operator, third parties, animals or objects directly depends
on observance of these instructions.
A) GENERAL INSTRUCTIONS
ꢀ Use of the turf cutter for purposes other than those envisaged is strictly prohibited.
ꢀ Climbing aboard and/or riding on the turf cutter is strictly prohibited.
ꢀ Tampering with the safety systems and guards is strictly prohibited.
ꢀ Modifications to devices/components not envisaged by the manufacturer are strictly
prohibited.
ꢀ The electrical parts of the engine must be protected at all times.
B) TRAINING
ꢀ Read the Operator’s Manual and the Engine Manual before using the machine.
ꢀ Use of the machine by minors under the age of 16 years or by persons without the
necessary psychological and physical capabilities is forbidden.
ꢀ Do not use the machine near other persons or within enclosed areas.
ꢀ The placing of hands, other parts of the body and clothing in the moving parts of the
machine is prohibited.
ꢀ It is forbidden to approach the moving parts.
ꢀ Before carrying out any inspection or servicing operations make sure that the engine
has been switched off and the spark plug wire removed.
C) PREPARATION
ꢀ Make sure that the working area around the machine is free of obstacles and has
sufficient lighting.
ꢀ Before switching on the engine make sure there are no persons, animals or vehicles in
the vicinity .
ꢀ Before switching on the engine make sure that both engagement levers (forward clutch
control lever - Fig. 1, ref. C and blade clutch control lever - Fig. 1, ref. A) are in the
disengaged position (released) ; then place the gear lever in neutral (Fig. 2, ref. C )
ꢀ Before switching on the machine make sure that the screws, fixing elements and
protection devices are in place and that the affixed notices are legible.
ꢀ Then: Make sure that the wheel fixing bolts have been tightened fully.
ꢀ Secure all blade nuts and fixing bolts to prevent their loss during work operations.
Replace any old or worn blades.
ꢀ The cover ( Fig. 1, ref. F) should not be moved for any reason whatsoever while the
machine is in use.
ꢀ When switching on the engine check the position of the various control levers (see the
section on “Controls and adjustments”).
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ꢀ Supervise the clothing of personnel operating the machine: a long-sleeved jacket with
close-fitting cuffs, long, close-fitting trousers, heavy-duty footwear, and a protective
cap or helmet should be worn. Avoid wearing loose-tailed clothing, unbuttoned jackets
or torn, undone or partially zipped up items to prevent them from being caught up in
the moving parts.
ꢀ Safety goggles and ear protection devices must be worn. Safety gloves must also be
worn during machine operation and maintenance.
ꢀ Do not switch on and operate the turf cutter in enclosed areas since the engine gives
off carbon monoxide fumes which are colourless, odourless, tasteless and extremely
dangerous.
ꢀ Take care when handling fuel. Fuel is highly flammable and its vapours explosive :
-
-
-
-
-
-
Only use an approved container
Take care not to remove fuel caps or top up the tank with the engine running.
Allow the engine to cool before proceeding with fuel-filling operations.
Do not smoke during this operation.
Never fill the machine with fuel in an indoor ambient
It is advisable to use a wide funnel to prevent spillage of fuel on the engine and
on other surfaces of the turf cutter.
-
-
If any fuel is spilled do not attempt to switch on the engine; simply move the
machine away from the area of spillage before switching on.
After filling up with fuel reposition and screw the fuel tank cap right down.
ꢀ Do not rest the turf cutter or the fuel container in indoor environments with naked
flames
D) WORKING USE
ꢀ When working keep everyone at a minimum distance of 10 metres from the machine.
ꢀ Keep the engine well ventilated and clog-free (materials and other residue) to prevent
demage to the engine and risk of fire. Clean the cooling fan and fins regularly.
Clean the air filter at the same time as well.
ꢀ Drive smoothly, avoiding brusque starts, braking and turns.
ꢀ Take care not to touch the silencer when hot.
ꢀ If a slipping belt causes abnormal noise, smells or overheating, switch off the engine
immediately and check the machine to prevent the outbreak of fire and damage to the
transmission.
ꢀ The blade is extremely dangerous. Take great care during operation. Do not use feet
or hands to push the machine down into the turf and do not allow anyone to stand
either in front of the machine or in its direction of travel.
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WARNING
During operation the lawn and turf are cut into strips. Should the cutter's wheels skid
during use it is advisable to adjust the cutting height using the special lever (Fig. 3, ref.A).
If this operation does not prevent this occurence check the state of the terrain. If it is too
dry it should be wetted so that the blade encounters a slight resistance, thus making
cutting operations easier.
WARNING
When working in a stony or obstacle-riddled area try to remove as many objects as possible
before commencing cutting. Then work at a greater cutting height than usual.
WARNING
Stones and other objects may be thrown outwards in direction of the perator or of other
persons in the vicinity. Keep at a safe distance from persons, nimals and objects.
ꢀ If the cutting mechanism accidentally comes into contact with an object (stump or
stone), switch off the engine and carry out the following operations:
-
-
-
Inspect the damage
Do not attempt to repair it if unskilled to do so
Check that no parts have come loose
ꢀ Do not use the machine if it does not work properly or is broken: seek authorized
service.
ꢀ It is strictly prohibited to leave the turf cutter running whilst unsupervised.
ꢀ It is strictly prohibited to transport the machine with the engine running. When loading
the machine onto a vehicle, the inclination of the ramps must not exceed 15°.
WARNING
EXERCISE CAUTION WITH GRADIENTS. Danger of machine overturning.
ꢀ Given its outdoor use, it is advisable not to use the turf cutter when it is raining.
ꢀ The area next to the engine exhaust may reach a high temperature.
WARNING
Danger of burns.
ꢀ Do not go near water fountains or precipices and do not cross narrow bridges during
work operations to prevent the risk of falling.
ꢀ Do not work on steep banks.
ꢀ In the instance of difficulty or emergency stop simply release the forward clutch control
and blade movement levers and return the gear lever to neutral position.
ꢀ Work on flat ground for the utmost safety.
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E) AFTER USE
ꢀ Before moving away from the machine, place the gear lever in neutral (Fig. 2, ref. C)
and switch off the engine by moving the switch (Fig.1,ref.I) to the 0 position.
ꢀ For greater safety shut off the feed cock (Fig. 4).
9. TRANSPORTATION OF THE MACHINE
LOADING AND UNLOADING FROM A VEHICLE
ꢀ For transportation it is preferable to use a vehicle with an open bed.
ꢀ Choose firm, flat ground.
ꢀ Switch off the vehicle’s ignition, put into reverse gear, pull on the hand brake and block
the tyres with chocks to prevent accidental movement of the vehicle.
WARNING
Raise the blade to maximum height to prevent danger of its catching the ramp edges.
ꢀ Do not stand in front of the machine
ꢀ Firmly hook the loading ramps onto the vehicle bed.
Use stable load ramps with a non-slip surface strong enough to take the weight of the
machine. The inclination of the ramps must not exceed 15°.
Recommended length : at least 31/2 times the vehicle bed’s height from the ground.
Recommended width : to be chosen according to the tyre width of the machine
ꢀ Proceed with the loading of the machine, manoeuvring it carefully. Set the accelerator
lever at minimum (Fig. 1, ref. B)and using the lever as shown in figure 2, ref. C, engage
the forward gear for loading, or the reverse gear for unloading.
ꢀ During loading/unloading operations on the ramps avoid operating the blade clutch
(Fig. 1, ref. A) and the gear lever (Fig. 1, ref. H) because such actions may prove
extremely dangerous.
ꢀ Line the front wheels up with the centre of the loading ramps.
ꢀ Take care when the machine passes from the loading ramps to the vehicle bed, because
a shift in balance occurs.
ꢀ Once loaded, turn off the engine using the relative switch (Fig. 1, ref. I), make sure
that the service brake has automatically come into operation upon release of the forward
clutch control lever ( fig. 1, ref. C), block the machine wheels using chocks and firmly
tie the machine to the vehicle.
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10. DESCRIPTION OF THE SAFETY AND GUARD SYSTEMS
WARNING
The safety devices must never be tampered with. It is necessary to understand how they
work and safeguard their efficiency and correct operation. In the instance of doubt, problems
or malfunction contact your dealer.
FORWARD CONTROL AND BLADE MOVEMENT LEVERS
When released both of these levers instantly disengage the transmission connected to
them. In this way they act as safety devices.
In the instance of difficulty or sudden emergency, the quick release of these levers will
return them to their standard position (raised).
COVER
The cover ( Fig. 1 point F) partially protects the machine from any projected objects and
contact with the moving blade. Use of the machine without the said cover is strictly
probhited.
The cover should only be removed when replacing belts with the machine switched off.
11. OPERATIONS TO BE CARRIED OUT BEFORE SWITCHING ON
Position the turf cutter outdoors on sufficiently firm, flat soil. Read the instructions provided
by the engine manufacturer in the relative manual and follow them carefully to prevent
situations arising which may endanger either persons or the machine.
WARNING
New machines straight from the factory do not have any engine oil.
Then check:
-
-
-
-
-
the state of the blade by inspecting them;
that all the screws are tightened, particularly those securing the blade;
that the guards and safety devices are securely tightened.
Before switching on the turf cutter make sure that there are no persons in the vicinity.
During operation do not allow persons near the machine, especially children. The
operator is responsible for any harm done persons in the working area of the machine.
Oil recommendations
The engine is supplied without oil. Before starting up the engine fill with oil and check the
oil level with the engine in a horizontal position. Do not overfill.
Use of a high-grade detergent oil is recommended (refer to the enclosed engine manual).
Fuel recommendations
Use of fresh, clean lead-free petrol is advised.
WARNING
It is advisable to consult the engine manual before switching on the machine.
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12. STARTING AND DRIVING THE TURF CUTTER
The machine can be switched on once all the aforementioned preliminary operations
have been carried out.
Place the feed cock in the OPEN position (direction shown by the arrow, Fig. 4).
Bring the choke to the CLOSED position for a cold start (direction shown by the arrow,
Fig. 4a).
Set the accelerator lever at the minimum position.
Grip the engine pull lead handle ( fig. 4b ) and pull gently until you feel the “bite”, then pull
on the lead sharply to overcome the pressure, prevent kickback and switch on the engine.
Repeat the procedure, if necessary, with the accelerator lever in INTERMEDIATE position.
Once the engine is running, set the accelerator in the MINIMUM position and gently return
the choke to the OPEN position (Fig. 4a).
Cleaning of the machine is recommended after use (see the section “Cleaning the
machine”).
Figure 4
Figure 4a
Figure 4b
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DRIVING THE MACHINE
WARNING
When using the machine for the first time it is advisable to get the feel of it by executing
manoeuvres on flat ground free of foreign objects.
After switching on the engine following the instructions given in the previous paragraph:
1. Move the gear lever ( fig. 2) to the 1st speed position.
WARNING
If the gear engages with difficulty, partially engage the clutch for an instant before trying to
engage the gear again.
2. Engage the blade control level using the relative lever ( Fig. 1, ref. A).
WARNING
Choose a cutting height suitable for the type of terrain the machine is to be used on.
3. To move the machine, accelerate and then engage the forward clutch using the relative
lever (Fig. 1, ref. C).
4. To select a different gear the forward clutch and the blade clutch must first be
disengaged by releasing their levers (Fig. 1, ref. C and Fig. 1, ref. A). Then select the
desired FORWARD position (1°- 2°, in fig. 2) using the gear lever (Fig. 2), then re-
engage the forward clutch control lever (Fig. 1, ref. C) to set the machine in motion
again.
5. To stop the blade release the relative lever ( Fig. 1 ref. A).
6. To stop forward movement of the machine release the relative lever ( Fig. 1, ref. C),
then switch off the engine by moving the switch to the position (O) (Fig. 1, ref. I).
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13. CUTTING TIPS
1. Before commencing cutting operations, read the safety instructions given in the previous
sections.
2. At first the setting of a relatively high cutting height is recommended (using the relative
lever in figure 2, ref. A), lowering it gradually according to working conditions.
3. Engage the blade clutch (Fig. 1, ref. A) only after having carried out the machine
switch-on and gear engagement operations.
4. Before engaging the blade clutch (Fig. 1, ref. A), gradually move the accelerator (Fig.
1, ref. B) until the required speed is reached.
WARNING
Take great care because the blade moves at very high speed.
14. CHECKS
-
-
-
-
Adjust the belt and cable control tension after the first few working hours to compensate
initial loosening.
Briefly operate all the machine’s components to detect any abnormal noises or
overheating.
During the initial running in period avoid heavy-duty usage to encourage proper settling
of the mechanical parts.
Never neglect maintenance operations after work and carry out all prescribed checks
regularly.
A) TYRE PRESSURE
Regularly check the tyre pressure. If both two tyres are not inflated to average pressure
the machine will tend to travel sideways during operation.
B) CABLE CONTROL ADJUSTMENT
To adjust the cables place the machine on flat ground, switch off the engine and disconnect
the wire from the spark plug.
B1)BLADE CONTROL CABLE
Make sure that there is no play between the upper end of the cable and the adjustment
screw. If there is, or if the cable has stretched, restore to ideal position using the relative
adjustment screw(Fig. 5, ref. A).
If adjustment using the relative screw proves ineffective, the belts, and hence the engine
mounting, must be adjusted. To perform this operation refer to section 14C “ BELT
REPLACEMENT AND ADJUSTMENT” of this manual.
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B2) FORWARD CONTROL CABLE
Make sure that there is no play between the upper end of the cable and the adjustment
screw. If there is, or if the cable has stretched, restore to ideal position using the relative
adjustment screw ( Fig. 5, ref. A).
If adjustment using the relative screw proves ineffective, the belts, and hence the engine
mounting, must be adjusted. To perform this operation refer to section 14 C “ BELT
REPLACEMENT AND ADJUSTMENT” of this manual.
Figure 5
C) BELT REPLACEMENT AND ADJUSTMENT
Switch off the engine and disconnect the spark plug wire before carrying out any
maintenance or repair work on the machine.
If a belt is worn or breaks it should be replaced as follows:
- remove the metal guard ( fig. 6 ref. A), by unscrewing and taking out the screws shown
in figure 6 ref. B and C.
C1)BLADE BELT
Disconnect the connecting rod (Fig. 7 Ref. B) by removing the nut and loosening the
screw that secure it to the arm (Fig. 7 Ref. C)
- Once the connecting rod has been disconnected the belt can be slipped off (Fig. 7
Ref. A) by manually turning the relative lower pulley anticlockwise (Fig. 7 Ref. D).
- To fit the new belt follow the procedure in the reverse order.
- Afterwards check that the belt is correctly positioned by using the relative blade control
lever. When this lever is lowered and the belt is at maximum tension, the distance
between the belt and the relative belt guides (Fig. 7 Ref. E) should be approximately 2
mm.
- Then make sure that the belt works properly by tugging lightly on the self-winding
starter cable with the engine switched off and the spark plug wire disconnected. If
everything is working properly the pulley will turn on the engine but will not engage the
belt.
If the belt engages push the engine back slightly towards the rear of the machine (in
the direction of the handlebars) until the belt is in the correct position.
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C2)FORWARD CONTROL BELT
Remove the blade control belt following the instructions given in the preceding
paragraph.
- Remove the blade (Fig.1 Ref. G) following the instructions provided in the section
entitled “Blade removal and replacement”.
- Then remove the forward control belt from the lower pulley by turning the belt
anticlockwise (Fig. 8 Ref. A e B)
- To fit the new belt follow the procedure in the reverse order.
- Afterwards check that the belt is positioned and working correctly using the relative
forward control lever. When this lever is lowered and the belt is at maximum tension,
the distance between the belt and the relative belt guides (Fig. 8 Ref. C) should be
approximately 2 mm.
- Then make sure that the belt works properly by tugging lightly on the self-winding
starter cable with the engine switched off and the spark plug wire disconnected. If
everything is working properly the pulley will turn on the engine but will not engage the
belt. If the belt engages push the engine back slightly towards the rear of the machine
(in the direction of the handlebars) until the belt is in the correct position.
D) SERVICE BRAKE CONTROL LEVER
The service brake (Fig. 9 Ref. A) is connected to the forward control lever (Fig. 1 Ref. C).
With the forward control lever released and the brake engaged ensure that there is play
of approximately 2 or 3 mm between the adjustment screw and the brake cable (Fig. 9 Ref
B and C).
WARNING
If there is no such play restore it immediately since the brake will not stop the machine
once the forward control lever is released. Make sure that the front part of the brake in
direct contact with the pulley (Fig. 9 Ref. D) is not worn. If so, replace it.
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Figure 6
Figure 7
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Figure 8
Figure 9
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E) CHECKING AND REPLACING THE BLADE
Always check the state of the blade before commencing work. Do not forget to switch the
engine off!
-
During work operations if the blade (Fig. 10, ref. A ) strikes stones or stumps stop
straightaway and make sure that it has not become bent or broken. A damaged blade
must be replaced.
-
-
-
If the blade is very worn, cracked or bent, it makes snap and projects objects outwards,
risking serious accident.
Use heavy-duty work gloves to check or replace the blade to avoid risk of injury to
hands.
The blade fixing screws and relative nuts are also subject to wear. Always replace
them at the same time as the blade, using bolts and screws of the same strength and
type.
-
The blade wears more quickly on dry, sandy ground. In these conditions it should be
replaced more frequently.
To remove the blade proceed as follows:
1. Switch off the engine and disconnect the spark plug wire
2. Adjust the cutting height to maximum
3. Check the state of the blade.
Check that the blade is not cracked, bent, excessively worn or broken.
Figure 10
370406
F103104A
24
15. MAINTENACE AND STORAGE
ꢀ All operations on the machine must be carried out exclusively by authorized personnel.
ꢀ Always switch off the engine when checking, adjusting or servicing the machine.
ꢀ Allow the machine to cool down before inspection.
ꢀ The cover ( Fig. 1 ref. F) must always be correctly installed and intact. If it becomes
damaged, have it repaired before the machine is used again.
ꢀ Make sure that all the guards of rotating and moving parts are in place.
ꢀ For greater safety, when replacing the blade replace all the fixing screws and nuts at
the same time, as described in section 14, point D.
ꢀ Inspect the fuel lines. These should be replaced if damaged or after a maximum of
three years, along with the fixing bands. Old lines may leak fuel.
ꢀ Check and regularly adjust the forward clutch control, blade clutch control, accelerator.
ꢀ Cover the machine with a sheet after the engine and silencer have cooled down.
ꢀ It is strictly forbidden to place/leave unattended on the turf cutter any potentially
dangerous objects which may put the safety of persons or the machine at risk.
ꢀ Keep the machine in a good, clean state; do not leave it outside exposed to inclement
weather conditions.
ꢀ After use store the machine in a place where children have no access. Always allow
the machine to cool down before putting it away.
ꢀ After use store the machine in a place where fuel vapours cannot reach a naked flame
or sparks.
ꢀ In the instance of a long period of non-use, drain the fuel tank completely.
Use of the machine does not require specific lighting.
However, the recommended minimum amount of light (e.g. 200 lux) is enough to be able
to read the notices on the machine and to operate it without running risks caused by poor
light.
CHECKING AND REPLACING THE TRANSMISSION OIL
Check the transmission oil level using the relative oil level screw ( fig. 11 ref. C). If oil
leaks out upon removal of this screw then there is enough of it in the transmission. If not,
remove the filling cap shown in fig. 11 ref. A, then top up with SAE 90.
The oil should be replaced after the first 20 hours of use and after this every 100 working
hours.
Remove the drainage cap shown in fig. 11 ( ref. B) and allow all the oil to run out. After
refitting the drainage cap, fill the transmission from the filling cap with SAE 90 transmission
oil.
Refit the lid securely to prevent any leakage of oil.
370406
F103104A
25
Figure 11
16. CLEANING THE MACHINE
Proceed in the following order:
-
-
-
Switch off the engine and disconnect the spark plug wire;
Clean the engine and the outside of the machine with a cloth soaked in a little oil.
Clean all parts of the machine, particularly the starting unit, air filter, exhaust and
carburetor. It is advisable to follow the instructions given in the engine manual.
Clean the inside of the belt guard (fig. 1, ref. F) with a blast of compressed air.
To clean the blade ( fig. 1 ref. G), wash with a jet of water straight after use while still
damp. When washing carefully cover and protect the electrical parts of the engine, the
carburetor, the air filter and the exhaust from the water to prevent engine problems.
To clean the blade area a tool should be used (stick of wood).
-
-
-
17. SEASONAL LONG-TERM STORAGE PERIODS
To store the turf cutter for prolonged periods of non-use, proceed as follows:
-
-
Park the machine on flat, firm, clean ground.
Oil deposits on the ground where the machine is positioned may cause irreparable
damage to the tyres.
-
-
-
-
-
-
-
-
Disconnect the spark plug wire;
Clean the machine carefully as described in section 16 (Cleaning the machine)
Make sure that all screws and nuts are fully tightened.
Retouch with paint any parts which have become exposed during use.
Store the machine in a clean, dry place.
Empty the fuel tank, following the instructions given in the engine manual;
Regularly check the tyre pressure, and adjust if necessary.
Lubricate all moving parts and have any necessary repairs to the machine carried out.
370406
F103104A
26
18. DECOMMISSIONING AND SCRAPPING
After the working life of the turf cutter the user must have it dismantled and its components
removed as per EEC directives or in accordance with current legislation in force in his
country, taking particular care over the dismantling of the following materials of
environmental impact:
-
-
-
-
-
plastic parts
rubber parts
coated electric wiring
petrol engine
metal parts
- toxic substances
19. TECHNICALASSISTANCE
Routine maintenance must be carried out as per the instructions given in this Manual. For
any instances not covered herein and for technical assistance in general contact your
dealer referring to the data given on the identification plate affixed to the machine.
The right reference will ensure swift, precise answers.
For swift delivery of spare parts always quote the following information on the order:
- Machine model and serial number
- Part description and quantity required
For assistance concerning the engine it is advisable to contact the service centre authorized
by the engine manufacturer (see engine manual supplied).
20. WARRANTY
Should a Billy Goat Machine fail due to a defect in material and / or workmanship, the
owner should make a warranty claim as follows:
-
-
-
The Machine must be taken to the dealer from whom it was purchased or to an
authorized Servicing Billy Goat Dealer.
The owner must present the remaining half of the Warranty Registration Card, or,
if this is not available, the invoice or receipt.
The Warranty Claim will be completed by the authorized Billy Goat Dealer and
submitted to their respective Billy Goat Distributor for their territory.Attention: Service
Manager. Any parts replaced under warranty must be tagged and retained for 90
days.
-
-
The distributor service manager will sign off on the claim and submit it to Billy Goat
for consideration.
The Technical Service Department at Billy Goat will study the claim and may request
parts to be returned for examination. Billy Goat will notify their conclusions to the
distributor service manager from whom the claim was received.
The decision by the Quality / Service department at Billy Goat to approve or reject
a Warranty claim is final and binding.
-
Note: To process a Warranty Claim, it is necessary to quote the Model & Serial Number
which are printed on the Billy Goat Serial Plate (See owner’s manual).
370406
F103104A
27
21. TROUBLESHOOTING
The following table illustrates some problems which may arise during operation.
FAULT
CAUSE
MEASURES TO BE TAKEN
Belt slips
1. Belt tension inadequate
1. Adjust the belt tension
2. Too great a working depth 2. Reduce the working depth
3. Belt worn
3. Replace belt
Machine vibrates excessively
1. Belt damaged
2. Blade bent or broken
1. Replace belt
2. Replace blade
1. Accelerate to maximum
2. Replace blade
Engine overloads during work 1. Engine speed too low.
operations
2. Blade worn
3. Forward speed too high
3. Decrease
speed
the
forward
4. Too great a working depth 4. Reduce the working depth
ENGINE
FAULT
CAUSE
MEASURES TO BE TAKEN
Engine sluggish at switch on
1. accelerator not in start-up 1. move the accelerator to the
position
intermediate position
2. Choke not closed
3. Petrol does not arrive
2. Close the choke when cold.
3. Check the fuel tank and
remove any water or
sediment.. Make sure that
the feed cock is open.
4. Air bubbles or water inside 4. Check the lines and bands.
the petrol lines
Repair
or
replace
if
damaged
5. Thick oil prevents rotation 5. Use oil with a viscosity
suited to the temperature
6. Winding
mechanism faulty
7. Spark plug in
or
start 6. Replace winding or start
mechanism
poor 7. Clean or replace spark
plug. Adjust the distance
between the electrodes.
1. refill tank with petrol
2. clean air filter
condition
Poor power
1. No fuel
2. Air filter blocked
3. Elastic bands worn
1. no fuel
2. feed cock shut off
3. replace elastic bands
1. refill tank with petrol
2. open feed cock
Engine stalls
Exhaust fumes dark
1. low grade fuel
1. replace with high grade
fuel
2. too much engine oil
2. restore engine oil to correct
level
Engine emits black smoke and 1. air filter blocked
1. clean air filter
power is poor
Exhaust fumes bluish
2. choke not fully opened
1. too much engine oil
2. open the choke completely
1. restore engine oil to correct
level
2. elastic bands worn
2. replace elastic bands
1. clean air filter
Silencer becomes red through 1. ir filater blocked
overheating 2. Inside of
self-winding 2. clean self-winding starter
starter blocked with grass
cuttings
housing
For any problems not easily resolved or in case of doubt you are advised to contact
your dealer.
370406
F103104A
28
NOTES
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370406
F103104A
29
370406
F103104A
30
PART LIST
1/6
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
018
019
020
021
022
023
024
028
029
038
039
040
041
042
043
044
047
048
049
050
054
060
062
072
112
113
114
115
370252
LEVER CONTROL ( righthand )
GRIP
1
2
1
2
2
1
1
1
10
2
1
2
2
2
1
1
1
1
9
3
2
2
2
1
4
1
6
2
1
1
4
1
10
10
1
1
6
6
1
1
1
1
1
370257
370253
370178
370107
370255
370112
370254
370148
370281
370256
370186
370143
370187
370274
370283
370149
370248
370110
370126
370259
370260
370146
370235
370125
370280
370108
370118
370191
370250
370130
370268
370112
370128
370269
370267
370129
370152
370102
370294
370295
370296
370297
LEVER TIGHTENER (LEFTHAND)
SCREW M6X55 UNI 5931
NUT LOCK M6 H6
LEVER HAND ACCELERATOR
WASHER FLAT M6
CABLE ACCELERATOR
NUT LOCK M6 H8
SCREWCAP M10X20
CLAMP ACCELERATOR
SPRING GUIDE
SPRING 10X25 C X F
CABLE GUIDE
HANDLE
SCREWCAP M10X50 P.F.
NUT LOCK M10
SUPPORT LEVER HEIGHT ADJUSTMENT
WASHER FLAT M8
SCREWCAP M8X16
FORK 03216055
CLIP FORK
NUT M10
ROD TIE HEIGHT-ADJUSTMENT
NUT LOCK M8
PLATE STOPPING REVERSE GEAR
WAASHER FLAT M6X18
SCREWCAP M8X25
BRACKET REAR
SUPPORT REAR GUARD
SCREWCAP M8X20
GUARD BELT
WASHER FLAT M6
SCREWCAP M6X14
GUARD SIDE ( LEFTHAND)
GUARD SUPPORT FRAME
NUT LOCK MS H6.5
SCREW CROSSHEAD MSX30
NUT 8 H 6.5
ADJUSTER M6 X 40
CABLE CONTROL BRAKE
BUSHING SHEAT
NUT M6 H4
370406
F103104A
31
370406
F103104A
32
PART LIST
2/6
005
016
017
021
023
024
028
030
031
032
033
034
035
036
037
038
041
044
048
055
056
057
059
063
064
065
066
070
071
072
073
074
079
084
085
086
087
088
089
090
091
116
117
118
119
120
121
122
123
124
125
126
370107
NUT LOCK M6 H6
1
1
1
2
2
1
1
4
4
2
2
1
1
1
1
2
1
2
1
1
1
1
1
4
1
1
1
1
2
3
4
4
1
1
1
2
2
2
2
2
2
4
2
1
1
1
2
1
1
1
2
1
370243
370282
370110
370259
370260
370146
370147
370145
370228
370247
370292
370425
370275
370189
370125
370118
370130
370112
370236
370151
370258
370134
370111
370424
370144
370251
370215
370153
370102
370284
370285
370239
370271
370218
370276
370206
370204
370401
370119
370126
370402
370403
370426
370427
370123
370428
370429
370262
370430
370136
370431
LEVER
SCREWCAP M6X45 P.F.
WASHER FLAT M8
FORK 03216055
CLIP FORK
NUT M10
SCREWCAP M10X50 P.F.
WASHER WAVE M10
SUPPORT HANDLE
NUT SPECIAL FOR HANDLE SUPPORT
SCREWCAP M8X16
LEVER HEIGHT ADJUSTMENT
EXTENSION HEIGHT ADJUSTMENT LEVER
GRIP 0 22
NUT LOCK M8
SCREWCAP M8X25
SCREWCAP M8X20
WASHER FLAT M6
CONNECTION TIE-ROD
PIN ROLL M30X2.5
PIVOT Ø 10
SCREWCAP M6X10
SCREW BUTTON HEAD M8X12
QUADRANT TOOTH HEIGHT
SPRING 13X25
SUPPORT FRONT GUARD
BODY SOD CUTTER
DOWEL M8X16
NUT 8 H 6.5
DAMPENER VIBRATION INTERNAL TUB 12X10X28
DAMPENER VIBRATION HANDLE SUPPORT 30X12X28
BLOCK SLIDING BELT No. 1
PIVOT AXLE FRONT
AXLE FRONT COMPLETE
BUSHING SELF-LUBRICATING 16X20X22
TIRE FRONT WHEEL T090700
TUBE INNER FRONT WHEEL
FRONT STEEL WHEEL 3.00
WASHER FLAT M8X32
SCREWCAP M8X16
RETAINER CAP
ROLLER CAGE BEARING
LOCKING LEVER
PLASTIC KNOB 10
WASHER WAVE M8
NUT M5
SCREWCAP M5x14
SPRING CABLE RETURN
SCREWCAP M5x20
NUT M8 H5
HEIGHT ADJUST ASSY
370406
F103104A
33
370406
F103104A
34
PART LIST
3/6
005
007
025
026
027
045
046
049
051
052
053
058
061
067
068
069
075
076
077
078
080
081
082
083
092
093
094
095
096
097
098
099
100
101
102
103
104
105
106
107
108
109
110
111
370107
NUT LOCK M6 H6
1
1
4
4
1
1
4
1
1
2
1
2
2
4
2
1
1
1
1
2
2
1
2
2
1
4
4
2
2
1
1
1
4
2
1
2
2
1
3
1
1
1
1
2
370112
370136
370407
370501
370157
370177
370128
370211
370150
370197
370124
370287
370138
370135
370232
370502
370120
370154
370286
370217
370155
370156
370137
370279
370408
370123
370122
370166
370309
370216
370212
370231
370261
370298
370299
370297
370300
370301
370302
370127
370303
370173
370304
WASHER FLAT M6
NUT M8 H5
WASHER GROWER U 1751 8
ARM CONTROL BLADE (RIGHT)
KEY 8X7X25
SCREW ALLEN M6 X 25
SCREWCAP M6X14
PULLEY FOR SHAFT WITH ECCENTRICS
NUT M12
BELT SHORT XDV48/290
WASHER FLAT M12X24
SCREW SPECIAL
BEARING 17X40X12 6203-2RS
SHIM ADJUSTMENT 17X24X0.5
BUSHING
ARM CONTROL BLADE (LEFT)
WASHER SPLIT M6
SCREWCAP M6X85 P.F.
COVER PLASTIC CONNECTING ROD
ROD CONNECTING
RING SNAP INTERNAL E35
SHIM ADJUSTMENT 35X45X0.5
BEARING 35X62X14 6007-2RS
BLADE CUTTING
SCREW M8X26
WASHER WAVE M8
RING SNAP INTERNAL E17
RING SNAP INTERNAL 140
SPRING
SHAFT WITH ECCENTRICS
PULLEY LOCKING HUB
SEMI-CONE
PAD RUBBER
SPRING HOOK
SCREW BUTTON M6 X 16
NUT M6 H4
BRAKE
SCREWCAP M4 X 14
CLAMP 7 X 20
NUT M6
PAD BRAKE
RING RADIAL ELASTIC D 10
BUSHING SELF LOCK
370406
F103104A
35
370406
F103104A
36
PART LIST
4/6
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
052
064
065
370126
SCREWCAP M8X16
WASHER FLAT M8
6
6
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
6
1
1
370110
370194
370277
370409
370195
370158
370288
370289
370305
370114
370131
370199
370180
370196
370142
370290
370136
370170
370121
REAR WHEEL 3.00-4 TRACTOR
TIBE INNER REAR WHEEL
TIRE 3.00-4 TRACTOR
HUB WHEEL
PIN ELASTIC 10X40
COVER DUST
FELT PROTECTION
RING SEAL 25 X 52 X 7
RING SNAP INTERNAL 152
BEARING 25X52X15 6205
GEAR REDUCTION-CROWN
DOWEL M8X14
AXLE REAR
SHIM ADJUSTMENT 25X35X1
SEEGER E25
NUT M8 H5
KEY 7X8X35
SHIM ADJUSTMENT Ø 42X52X0.5
370406
F103104A
37
370406
F103104A
38
PART LIST
5/6
018
019
020
021
022
023
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
047
048
049
050
051
053
054
055
056
057
058
059
060
061
062
063
066
067
068
069
070
071
370182
PLASTIC KNOB Ø 12
CAP PLASTIC
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
3
4
1
12
6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
6
1
6
1
1
2
370162
370163
370159
370226
370264
370160
370410
370161
370411
370125
370412
370164
370413
370414
370415
370416
370133
370104
370124
370123
370130
370198
370150
370213
370141
370209
370417
370418
370168
370166
370179
370419
370245
370420
370242
370190
370183
370185
370167
370109
370140
370210
370208
370171
370291
370421
370102
370422
370169
370423
WASHER FIBER
SCREW ALLEN M 8 X 16
LEVER ENGAGE-DISENGAGE
SPRING GEAR FORK 6X25
BALL
FORK 1st-2nd
CASING
PIN FORK
NUT LOCK M8
GEAR Z8
KEY 5X5X18
GEAR 2nd SPEED
PINION
GEAR 1st and 2nd SPEED
PINION REDUCING GEAR
BEARING 15X35X11 6202-2RS
SCREWCAP M8X18
WASHER FLAT M12X24
WASHER WAVE M8
SCREWCAP M8X20
BELT BIG 48-430 L443
NUT M12
PULLEY CAST IRON PRIM. Ø =150 mm.
BUSHING SELF-LUBRICATING
SUPPORT BOX (RIGHTHAND)
RIGHT COVER
GASKET RIGHT COVER
O-RING 17X40X7
RING SNAP INTERNAL 140
BEARING 17x40x16 62203
PRIMARY PINION
SUPPORT TIE ROD
GEAR BOX
GASKET COVER
CAP METAL
VTCE BUTTON M6X08
WASHER FIBER M6X10
PIN CYLINDRICAL 8X18
SCREW BUTTON HEAD M8X16
BUSHING SELF-LUBRICATING PCM 252820 B
SUPPORT BOX (LEFTHAND)
COVER BOX
O-RING 108 (8.73 X1.78)
SCREW STUD M8 UNI 5911
GASKET LEFT COVER
NUT 8 H 6.5
LEFT COVER
PIN CYLINDRICAL 6X35
ROLLER CAGE BEARING HK 1412
370406
F103104A
39
370406
F103104A
40
PART LIST
6/6
001
002
003
004
005
006
007
008
009
010
011
012
013
014
015
016
017
018
019
020
021
022
023
024
025
026
027
028
029
030
031
032
033
034
035
036
037
038
039
040
041
042
043
044
045
046
047
048
049
050
370193
SHIM ENGINE 20X6
WASHER FLAT M8
2
8
1
4
4
2
2
1
4
5
1
1
2
1
4
2
1
1
1
1
2
2
2
2
2
1
1
2
2
2
2
1
1
2
1
1
1
1
2
2
2
1
1
2
1
1
2
1
1
4
370110
370234
370172
370175
370125
370126
370238
370113
370106
370237
370176
370130
370266
370136
370181
370214
370119
370123
370173
370117
370219
370103
370116
370221
370223
370101
370115
370127
370220
370188
370246
370273
370306
370270
370265
370184
370192
370112
370128
370262
600115
370174
370222
370225
370263
370107
370307
370297
370102
SUPPORT ENGINE
SCREW TTQST 8X40
WASHER TOROIDAL M24
NUT LOCK M8
SCREWCAP M8X16
GUIDE BELT No.1
WASHER FLAT M5
SCREW ALLEN M5X8
GUIDE BELT
DOWEL M8X35
SCREWCAP M8X20
BRACKET GUARD SUPPORT
NUT M8 H5
SCREW 5/16 X3/4 mm 19
PULLEY ENGINE SECT. H
WASHER FLAT M8X32
WASHER WAVE M8
RING RADIAL ELASTIC D 10
RING SNAP INTERNAL 132
ROLL TIGHTENING
SCREWCAP M8X25
BEARING 12X32X10 6201 2RS
BUSHING BEARING
TENSIONER BELT
SHIM ADJUSTMENT 12.2X24X0.8
BUSHING SELF-LUBRICATING
NUT M6
CLAMP
CLAMP SPACER
TENSIONER BELT THREADED
SCREW TENSIONER
SCREWCAP M8X40
NUT SPECIAL
BRACKET GUARD FIXING
SCREWCAP 5/16-24 X 5/8
BRACKET FRONT 15X3
WASHER FLAT M6
SCREWCAP M6X14
SPRING CABLE RETURN
ENGINE HONDA 5.5 GX160K1QX2
KEY 4.8X4.8X32
SPACER
SUPPORT TIGHTENER
SPRING ACCELERATOR RETURN
NUT LOCK M6 H6
DRUM WIRE HOLDER
NUT M6 H4
NUT 8 H 6.5
370406
F103104A
41
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